CN102964187A - Mandatory continuous feeder for bulk material of mixed grease and glue - Google Patents

Mandatory continuous feeder for bulk material of mixed grease and glue Download PDF

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Publication number
CN102964187A
CN102964187A CN2012104853305A CN201210485330A CN102964187A CN 102964187 A CN102964187 A CN 102964187A CN 2012104853305 A CN2012104853305 A CN 2012104853305A CN 201210485330 A CN201210485330 A CN 201210485330A CN 102964187 A CN102964187 A CN 102964187A
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Prior art keywords
spiral
feeding
screw
blade
feeder
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CN102964187B (en
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俞义骏
李纯志
钟甫钢
赵良友
吕麟
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North Tianpu Cellulose Co ltd
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Luzhou Beifang Chemical Industry Co Ltd
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Abstract

The invention provides a mandatory continuous feeder for a bulk material of mixed grease and glue. The mandatory continuous feeder comprises a radially communicated feeding container and a reducer driven by a motor. A feeding screw shaft (15) connected with a rotary shaft of the reducer is vertically connected with an anti-bridging agitating blade (5) fixedly and extends into a feed inlet (16) of a spiral forming machine (9) vertically. A spiral feeding and spinning feeder (6) consisting of upper, middle and lower layers of spiral feeding and spinning blades in different structures is arranged on the circumference of a rod body at a cone-shaped end of the feeding screw shaft. According to a middle layer screw blade (19) provided with a radial opened diffluent trough (21), one the one hand, materials are in a screw feeding state, and on the other hand, part of materials returns upward through the opening of the blade diffluent trough so as to exhaust and divide the materials. The lower layer screw blade feeds the materials to the feed inlet of a screw press continuously. The mandatory continuous feeder for the bulk material of mixed grease and glue provided by the invention is safe, feeds materials to the screw press stably, does not clot and block, and feeds uniformly. The quality stability in the forming process of a mixed grease blasting explosive is improved.

Description

Mix fat micelle shape material and force continuous feeding machine
Technical field
The present invention relates to a kind of pressure charging machine that can continuously shaped mixing fat micelle shape material.The pressure charging machine that the present invention relates in describing is mainly for the preparation of the reinforced molding device that mixes fat micelle shape material, but can thinks, under the prerequisite that does not break away from the principle of the invention, can also be used for the reinforced molding device of other jelly material products.
Background technology
The pressure charging system of most mainly comprises three parts: (1) hopper part, mainly work to deposit material, and its underpart is connected with compulsory feeder; (2) reducing motor part is the propulsion source of forcing charging system, mainly comprises three-phase/single-phase machine and worm reducer, and through Frequency Converter Control, output speed is adjustable, and its underpart is connected with compulsory feeder; (3) compulsory feeder, Main Function are that material is filled in each nib on the turntable, by the rotation of turntable, the material of punch die are suppressed, and the slice of finishing tablet, grain product processed goes out grain.Compulsory feeder is the core component of whole pressure charging system.Mainly to be the engagement that utilizes gear be converted to the backwards rotation of two material toggling impellers to the unidirectional rotation of reducing motor to the mechanism form of compulsory feeder, utilizes the material toggling impeller that material is filled in the turntable nib from the material chamber.The structure of compulsory feeder mainly comprises three parts, (1) power conversion part, its effect is the backwards rotation that the unidirectional rotation of reducing motor output shaft is converted to the material toggling impeller, i.e. relatively rotating of two impellers, the mass transport that puts down from hopper to the turntable in the nib; (2) support section (being slave part), its effect is that compulsory feeder is positioned on the main body, and turntable is played reliable and close positioning requirements; (3) material toggling impeller and material cavity segment, this is the part that in the compulsory feeder filling stability of material is had a direct impact.The profile of compulsory feeder, interior dimensions are according to different types and difference, and same type product is also different according to the difference of designer's mentality of designing, but its effect is identical, all are material is filled in the turntable in the nib, finish reinforced function.And the material adding system is to utilize material at the natural flow of action of gravity naturally, is filled in the turntable in the nib through the grating feeder.This is the difference of these two kinds of charging system principle of work, and this also is the major cause of forcing charging system title origin.
And through the energetic material of solvent plasticizing, its profile is the Different Rule shape, becomes little granular after the granulation, and its spice viscosity is large.Obtain necessary structure and size in order to ensure the explosion medicament production, in the production process of some energetic material, usually adopt the pressure stretch equipment such as single screw rod, twin screw, turn round dual-screw pelletizer, single screw pelletizer such as height.When pressure stretch, some plasticizings need be mixed the inflammable and explosive medicine material of fat micelle shapes fully, join these pressure stretch equipment from its charging opening 3 and go, in reinforced process, need larger impellent, and the impellent size should be evenly, unanimously.In reinforced process, this employing is manually thrown in the material mode and is had more problem: easily adhesion in hopper, the easy bridge formation; Just can be affected by human factors steadily to the extruded segment feeding owing to need during Manual material feeding that material is imposed certain pressure screw compress machine transportation section, the inequality that often occurs feeding intake causes product quality problem.This employing is artificial constantly to feed intake constantly to realize that to screw compress machine opening for feed 16 spiral shell of material presses the mixing fat flammable and explosive substance of continuous extrusion, contain poisonous and hazardous material, on-the-spot feeding is very large to the injury of operative employee's Occupational health, simultaneously because these energetic materials belong to flammable and explosive substance, do not realize the safety standard of man-machine isolation, have large potential safety hazard, in case have an accident, the field staff can't in time withdraw, and must cause casualties.
Summary of the invention
Task of the present invention is the weak point that exists for above-mentioned prior art, provide a kind of reinforced evenly, steadily, safety, not conglomeration, the mixing fat micelle material of putty is not forced charging machine continuously.
Above-mentioned purpose of the present invention can reach by following measures, a kind of mixing fat micelle material is forced charging machine continuously, comprise adding material container 4 and being arranged on the reinforced container end 13 of a radial communication spiral shell pressing machine, step-down gear 2 by motor 1 driving, it is characterized in that, by the continuous feeding spiral shaft 15 of step-down gear 2 turning axles, vertically connect firmly anti-bridge formation paddle 5, the vertical opening for feed 16 that stretches into spiral forming machine 9 of these feeding spiral shaft 15 cone-shaped ends, and on the barred body circumference of feeding spiral shaft 15 cone-shaped ends, be provided with the feeding serew spinning feeder 6 that the feeding serew spinning blade by three layers of different structure of upper, middle and lower forms, be shaped with the middle level screw-blade 19 of radial opening splitter box 21, allow material begin to add the screw feeding state on one side, allow on one side the opening upwards of partial material by blade splitter box 21 return, material is carried out exhaust and shunting, lower floor's endless spiral with material constantly to screw compress machine opening for feed 16 uniform feedings.
The present invention has following beneficial effect than prior art,
Reinforced even, steady.The present invention by radial communication spiral shell pressing machine 9 feeder container 4 and the feeder container end on the e Foerderanlage that arranges, material is constantly added in the feeder container, material in the container is sent it into screw compress machine opening for feed 16 through feeding serew, can realize continuous, self-feeding, in the screw compress machine of moulding mixing fat powder, add batching.
Not conglomeration, putty not.The present invention is by being divided into the feeding serew spinning feeder 6 of three layers of different structure, to the moulding of Special Energetic Materials screw feed, and be aided with that anti-material skids, the interlayer cooling, anti-material is in reinforced process " bridge formation ", the multinomial technology such as unnecessary material auto-returned cylinder is interior, safety, steadily evenly reinforced in the screw compress machine, not conglomeration, putty, evenly reinforced not.21 pairs of materials of feeding serew spinning feeder 6 middle level screw-blades, 19 splitter boxs come into effect certain pressure toward pressing down, allow material begin to enter the screw feeding state, and allow the small part material upwards return by the blade openings place that is interrupted, material is carried out exhaust and shunting, avoided the stressed excessive defective in taper loading hopper bottom; Lower floor's endless spiral is realized evenly adding, and has improved the quality stability of mixing fat explosion medicine moulding process.
Safety.Operator can leave the screw compress machine worker-house, enter operation room and open the spiral shell pressure, start fire proof motor 1, operator can also monitor by Explosionproof camera the situation of loading hopper and screw compress machine outlet discharging at operation room, feeder and screw compress machine head pressure, the parameter situation of temperature, accurate controlled working temperature, and pressure carried out Real Time Monitoring, in case hypertonia is in time stopped and is reported to the police and realize mixing the man-machine isolation of fat explosion medicine continuous profiled, be provided with cold light source and explosion-proof video probe 12 in the capacity, to observe changing conditions and feeding screw rotation situation in the container, can be according to processing requirement, by frequency transformer frequency modulation, can transfer to arbitrarily suitable charging machine rotating speed, fundamentally solved the man-machine isolation that mixes fat explosion medicine production process, cancel the artificial raw mode that constantly feeds in raw material to screw compress machine, eliminated major safety risks.Become unattendedly by manual operation, reduce on-the-spot personnel 2 ~ 3 people of surpassing, and reduce labour intensity.
Description of drawings
Fig. 1 is the organigram that the present invention's mixing fat micelle shape material is forced charging machine continuously.
Fig. 2 is the organigram of spiral spinning feeder among Fig. 1.
Fig. 3 is the vertical view of Fig. 2 middle level screw-blade 19.
Among the figure: 1 motor, 2 step-down gears, 3 charging openings, 4 feeder containers, 5 anti-bridge formation paddles, 6 spiral spinning feeders, 7 flanges, 8 water inlets connect mouth, 9 spiral shell pressing machines, 10 water coolants connect mouth, 11 faucets, 12 explosion-proof video probes, 13 end caps, 14 cooling jackets, 15 feeding spiral shafts, 16 opening for feeds, 17 broach hoppers, 18 upper strata antispin blades, 19 middle level screw-blades, 20 lower floor's endless spirals, 21 splitter boxs.
Embodiment
Consult Fig. 1.The mixing fat micelle shape material that following examples are described is forced charging machine continuously, what mainly comprise radial communication spiral shell pressing machine adds material container 4, broach hopper, be arranged on the reinforced container end 13, step-down gear 2 by motor 1 drives by the feeding spiral shaft 15 that step-down gear 2 turning axles link to each other, vertically connects firmly anti-bridge formation paddle 5, be special-purpose feeding serew and outer heat-insulation system, motor 1 can adopt variable-frequency motor, is positioned at the top that adds material container 4, adopts bolted to connect.Step-down gear 2 provides power by motor.Variable-frequency motor can according to processing requirement, by frequency transformer frequency modulation, can transfer to arbitrarily suitable charging machine rotating speed.The charging opening 3 that is positioned on the reinforced container end 13 is provided with a movable flip that discharges expanding gas, in case when combustion decomposition generation expanding gas occurs in the container, will renovate the venting of dust explosion effect of playing of raising.
The rotating speed (12rpm) of process requirements is down to the motor output speed by step-down gear, speed reducer output shaft and anti-bridge formation paddle 5 are connected axle head and are connected with shaft coupling with spiral spinning feeder, anti-bridge formation paddle 5 is rotated with material contact and spiral spinning feeder play material anti-" bridge formation " and to the spiral shell pressing machine 9 feeding effects of pressurizeing.The feeding spiral shaft 15 that step-down gear 2 turning axles link to each other, vertically connect firmly anti-bridge formation paddle 5, the vertical opening for feed 16 that stretches into spiral forming machine 9 of these feeding spiral shaft 15 cone-shaped ends, the feeding spiral shaft that links to each other by step-down gear 2 conveying axis enters the opening for feed 16 of spiral shell pressing machine 9.On the barred body circumference of feeding spiral shaft 15 cone-shaped ends, be provided with the feeding serew spinning feeder 6 that the feeding serew spinning blade by three layers of different structure of upper, middle and lower forms, the feeding serew of feeding serew spinning feeder 6 is divided into three layers of different structure, the upper strata is opposite with the undermost screw-blade hand of spiral, and screw-blade 19 hands of spiral in middle level are consistent with the hand of spiral of lower floor endless spiral 20.Middle level screw-blade 19 is shaped with radial opening splitter box 21.Splitter box 21 has material is carried out exhaust and is interrupted shunting action.The abundant stirring of upper strata antispin blade 18 adds the material in the feeder; Screw-blade 19 pairs of materials in middle level come into effect certain squeeze and down push, allow material begin to add the screw feeding state on one side, allow on one side the opening upwards of partial material by blade splitter box 21 return, material is carried out exhaust and shunting, constantly to screw compress machine opening for feed 16 uniform feedings, material evenly adds screw compress machine opening for feed 16 through feeding serew with it to lower floor's endless spiral 20 with material.
Be positioned at the end cap 13 that adds the material container top and be provided with explosion-proof video probe 12, this explosion-proof video probe 12 is by end cap 13 vision slits, the mode of material situation in the container with video is transferred on the display screen in watch-keeping cubicle, video shows that monitoring loading hopper and screw compress machine export the parameter situation of discharging, feeder and screw compress machine head pressure, temperature, pressure is carried out Real Time Monitoring, with accurate controlled working temperature.
The heat-insulation system of charging machine and screw compress machine is comprised of the refrigeration system outside the system and water heating system, and the water temperature watch-keeping cubicle is implemented temperature regulation by the different sorts material of processing requirement in conjunction with on-the-spot outside temperature situation, and concrete regulative mode does not belong in the scope of the invention.Cooling jacket 14 joint flanges 7 on the feeder container 4 below broach hoppers 17 link to each other with cooling water system by steel pipe or flexible pipe.The water that connection cooling jacket 14 advances connects mouth 8 and connects mouth 10 by the water coolant on steel pipe or continuous spiral shell pressing machine 9 cylindrical shells of flexible pipe, water coolant is entered in cooling jacket 14 and spiral shell pressing machine 9 chucks, the cooling material without leakage.Be communicated with cooling jacket 14 and be connected the faucet 11 of cylindrical shell with the spiral shell pressing machine and adopt steel pipes to be connected with the cooling water system return water pipe, a backwater effect.
Add material container 4 bottoms and spiral spinning feeder adjacent inner surface is shaped with the method line trenches, make material when being extruded forward along axis direction, significantly reducing or avoid the skidding of circumferential movement.
Above-described only is the preferred embodiments of the present invention; the present invention is not limited to the embodiment of foregoing description; should be understood that; for the person of ordinary skill of the art; under the prerequisite that does not break away from the principle of the invention; can also make some distortion and improvement; such as; rubber masterbatch granulator by principle of the invention design; sulphur promotor master batch tablets press; new material technology cooperates the Masterbatch tablets press of exploitation; the filler parent granule tablets press; the black masterbatch tablets press; the low smoke and zero halogen tablets press; interior external shield grain tablets press; woven bag master batch tablets press; PVC CABLE MATERIALS tablets press; height is turned round dual-screw pelletizer; single screw pelletizer; the rubber manufacturing machineries such as modifying plastics tablets press, these changes and change should be considered as belonging to protection scope of the present invention.

Claims (8)

1. a mixing fat micelle material is forced charging machine continuously, comprise adding material container (4) and being arranged on the reinforced container end (13) of a radial communication spiral shell pressing machine, step-down gear (2) by motor (1) driving, it is characterized in that, by the continuous feeding spiral shaft (15) of step-down gear (2) turning axle, vertically connect firmly anti-bridge formation paddle (5), the vertical opening for feed (16) that stretches into spiral forming machine (9) of this feeding spiral shaft (15) cone-shaped end, and on the barred body circumference of feeding spiral shaft (15) cone-shaped end, be provided with by upper, in, the feeding serew spinning feeder (6) that the feeding serew spinning blade of lower three layers of different structure forms, be shaped with the middle level screw-blade (19) of radial opening splitter box (21), allow material begin to add the screw feeding state on one side, the opening upwards that allows partial material pass through blade splitter box (21) on one side returns, material is carried out exhaust and shunting, lower floor's endless spiral with material constantly to screw compress machine opening for feed (16) uniform feeding.
2. mixing fat micelle material as claimed in claim 1 is forced charging machine continuously, it is characterized in that, the charging opening (3) that is positioned on the reinforced container end (13) is provided with a movable flip that discharges expanding gas.
3. mixing fat micelle material as claimed in claim 1 is forced charging machine continuously, it is characterized in that, the feeding serew of feeding serew spinning feeder (6) is divided into three layers, the hand of spiral of upper strata and undermost screw-blade is opposite, and the hand of spiral of middle level screw-blade (19) is consistent with the hand of spiral of lower floor's endless spiral (20).
4. mixing fat micelle material as claimed in claim 1 is forced charging machine continuously, it is characterized in that, be positioned at the end cap (13) that adds the material container top and be provided with explosion-proof video probe (12), this explosion-proof video probe (12) is transferred to the mode of material situation in the container with video on the display screen in watch-keeping cubicle by end cap (13) vision slit.
5. mixing fat micelle material as claimed in claim 1 is forced charging machine continuously, it is characterized in that, cooling jacket (14) joint flange (7) on feeder container (4) the below broach hopper (17) links to each other with cooling water system by steel pipe or flexible pipe.
6. mixing fat micelle material as claimed in claim 5 is forced charging machine continuously, it is characterized in that, the water that connection cooling jacket (14) advances connects mouth (8) and connects mouth (10) by the water coolant on steel pipe or continuous spiral shell pressing machine (9) cylindrical shell of flexible pipe, makes water coolant enter cooling material in cooling jacket (14) and spiral shell pressing machine (9) chuck without leakage.
7. mixing fat micelle material as claimed in claim 5 is forced charging machine continuously, it is characterized in that, is communicated with cooling jacket (14) and is connected 9 with the spiral shell pressing machine) faucet (11) of cylindrical shell adopts steel pipe to be connected with the cooling water system return water pipe, a backwater effect.
8. mixing fat micelle material as claimed in claim 1 is forced charging machine continuously, it is characterized in that, adds material container (4) bottom and spiral spinning feeder adjacent inner surface is shaped with the method line trenches.
CN201210485330.5A 2012-11-26 2012-11-26 Mix fat micelle shape material and force continuous feeding machine Active CN102964187B (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105019196A (en) * 2014-04-30 2015-11-04 海尔集团技术研发中心 Powder feeder and washing machine
CN108727142A (en) * 2017-12-13 2018-11-02 北京航空航天大学 A kind of constant pressure spiral shell pressing molding device quickly unloading medicine
CN108783257A (en) * 2018-06-28 2018-11-13 桐梓县月亮河飞宏腊制品有限公司 A kind of blood bean curd process equipment
CN114953395A (en) * 2022-06-01 2022-08-30 秦皇岛恒起科技有限公司 Forced feeding device for PVB (polyvinyl butyral) explosion-proof membrane production and application method thereof

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CN201494822U (en) * 2009-09-02 2010-06-02 泸州北方化学工业有限公司 Storage bin capable of automatically discharging
CN201825883U (en) * 2010-10-26 2011-05-11 雅化集团三台化工有限公司 Stirring device of automatic charging machine for powder explosive
CN202945178U (en) * 2012-11-26 2013-05-22 泸州北方化学工业有限公司 Forced charging machine for continuously mixing materials

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB864572A (en) * 1958-11-17 1961-04-06 Nitroglycerin Ab Method for introducing blasting charges into blasting holes
CN2507863Y (en) * 2001-09-17 2002-08-28 新泰市化工厂 Continuous emulsified explosive cooling sensibilizing apparatus
CN201099664Y (en) * 2007-10-17 2008-08-13 国营九八一五厂 High power emulsifying explosive continuous fine emulsifying device
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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105019196A (en) * 2014-04-30 2015-11-04 海尔集团技术研发中心 Powder feeder and washing machine
CN108727142A (en) * 2017-12-13 2018-11-02 北京航空航天大学 A kind of constant pressure spiral shell pressing molding device quickly unloading medicine
CN108727142B (en) * 2017-12-13 2020-07-14 北京航空航天大学 Unload constant voltage screw press forming device of medicine fast
CN108783257A (en) * 2018-06-28 2018-11-13 桐梓县月亮河飞宏腊制品有限公司 A kind of blood bean curd process equipment
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CN114953395A (en) * 2022-06-01 2022-08-30 秦皇岛恒起科技有限公司 Forced feeding device for PVB (polyvinyl butyral) explosion-proof membrane production and application method thereof
CN114953395B (en) * 2022-06-01 2023-12-22 秦皇岛恒起科技有限公司 Forced feeding device for PVB explosion-proof film production and application method thereof

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Application publication date: 20130313

Assignee: LUZHOU BEIFANG CELLULOSE Co.,Ltd.

Assignor: LUZHOU NORTH CHEMICAL INDUSTRY Co.,Ltd.

Contract record no.: 2018510000040

Denomination of invention: Mandatory continuous feeder for bulk material of mixed grease and glue

Granted publication date: 20171024

License type: Common License

Record date: 20180816

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Effective date of registration: 20231218

Address after: 646003 Gaoba North Tianpu cellulose Co., Ltd., Longmatan District, Luzhou City, Sichuan Province

Patentee after: North Tianpu Cellulose Co.,Ltd.

Address before: 646003 Gaoba Town, Longmatan District, Luzhou City, Sichuan Province

Patentee before: LUZHOU NORTH CHEMICAL INDUSTRY Co.,Ltd.