CN102951436A - Device for linking and conveying household ceramic blank conveyor belt - Google Patents
Device for linking and conveying household ceramic blank conveyor belt Download PDFInfo
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- CN102951436A CN102951436A CN2012104223531A CN201210422353A CN102951436A CN 102951436 A CN102951436 A CN 102951436A CN 2012104223531 A CN2012104223531 A CN 2012104223531A CN 201210422353 A CN201210422353 A CN 201210422353A CN 102951436 A CN102951436 A CN 102951436A
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- belt
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- conveyor
- base substrate
- belt conveyor
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Abstract
The invention discloses a device for linking and conveying a blank conveyor belt applied to the automated production process of household ceramics. The device comprises a fixed seat, a belt and rotating wheels, wherein a bracket is arranged above a position between two linear conveyor belts which run at a uniform and same speed, and the conveyor belt forms a loop through three rotating wheels which are arranged in a shape like an inverted Chinese character 'pin' and an arc-shaped guide rail; one rotating wheel is connected with any one rotating wheel of a belt to be transitioned through the belt, and the two conveyor belts are parallel to each other; and the distance between the two conveyor belts is smaller than the diameter of a bowl blank. On the production line such as bowl and dish blank production lines, when the bowl blank needs to be transitioned from one belt to the other belt, the device provided by the invention is arranged between the belts to be transitioned, so that the bowl blank can be smoothly transitioned from one belt to the other belt, and thus the number of employees on the production line can be reduced, the labor cost is reduced, and meanwhile, the production efficiency and the yield are obviously improved, and the economic benefits are obvious. The device has the advantages of simple structure, durability and the like.
Description
Technical field
The present invention relates to be connected conveyer between a kind of belt, especially for the linking conveyer of domestic ceramics base substrate such as bowl dish class manufacturing line.
Background technology
At present, in the household porcelain production process, many operations are arranged, such as dedusting, glazing, the glaze that wipes one's feet, applique etc., these many and careful operations need a large amount of workmans to work in flow production line, brought thus many problems, as: cost of labor is high, the skilled labor difficultly looks for, work and single heavy etc.Manufacturing line is realized that progressively automation is the effective scheme that addresses the above problem, and the problem that inevitably transmits about the linking between different operation belts in the automated production.In existing technology, the linking conveyer that transmits between belt different linking conveyers occurred because of the article difference that need transmit, as:
The patent No. is 200920254154.4 " belt conveying material transfer transition device ", disclosed utility model " is mainly used in material is transferred to a rear load-transfer device from previous load-transfer device transition apparatus; be specifically related to belt conveying material transfer transition device; it comprises three block plates; wherein have wider width and the thickness of other two block plates of Width of a block plate also thicker; three block plates connect by angle steel; thicker, a wider block plate is connected for living with angle steel, namely thicker, a wider block plate is placed on the angle steel, angle steel holds thicker, a wider block plate, this block plate can be between angle steel and other two block plates pull ";
The patent No. is 86101744 " transloading equipment of belt conveyor ", and " discharge roll that comprises conveyer, it is fixed tightly on the framework of conveyer throw-off end invention disclosed rigidly.Go back chain and follow deflector apron above the throw-off end of conveyer, it has a curvature portion, and the concave surface of curvature portion is towards discharge roll and after the feed belt sense of motion is installed in discharge roll.Baffle plate also has an intake section, and it is before the sense of motion of feed belt is installed in discharge roll.Support is fixed tightly on the framework of conveyer throw-off end rigidly.Two pull bars arrange in tandem along feed belt, and their first end and support are hinged, and the other end and baffle plate are hinged, and the distance between the pull bar first end is not more than the distance between the other end ";
Yet, shift although above-mentioned disclosed technology can both realize the material of belt between transporting, but they are only applicable to the larger solid of hardness, for the article of less, frangible domestic ceramics base substrate of hardness and so on, and inapplicable.If lack applicable linking conveyer, can only be connected transmission place at needs station is set, allow workman's moved by hand material, clearly this not only can increase cost of labor, and the base substrate breakage rate can raise.
Summary of the invention
The invention provides a kind of domestic ceramics base substrate load-transfer device and be connected conveyer, solved domestic ceramics base substrate such as bowl dish class friable product at the transition branch problem of manufacturing line epithelium interband material.
Technical scheme of the present invention is: a kind of domestic ceramics base substrate load-transfer device is connected conveyer and comprises permanent seat, belt and rotor wheel, and described permanent seat is comprised of carriage, arc-shaped guide rail, and arc-shaped guide rail is fixed on the carriage top; Carriage is installed in two at the uniform velocity and synchronized straight line belt conveyor one and the top between the belt two; Belt conveyor forms a loop via runner one, runner two, runner three and arc-shaped guide rail; Runner one, runner two, runner three are down " product " font and distribute; Described transmission is with two, lay respectively at the both sides of the conveyor surface that belt one, belt two form, and two belt conveyor is parallel to each other, and distance is less than the diameter of bowl class base substrate between two belt conveyor; Article two, the speed of belt conveyor is identical with the speed of belt one, belt two.
In described runner one, runner two, the runner three any is connected with the runner of any during belt is connected by belt and the belt one for the treatment of transition, treats that the driven by rotating wheel conveyer rotates in the transition belt.Article two, the belt conveyor plane that forms and the gradient for the treatment of the formation of transition belt plane is 3 ° ~ 30 °, and belt conveyor is adopted as soft elastomeric material.
A kind of domestic ceramics base substrate of the present invention load-transfer device is connected conveyer, on such as bowl dish class base substrate manufacturing line, when needs are transitioned into another belt from a belt, treat between the transition belt the present invention to be set, the bowl base can be transitioned on another belt from a belt smoothly, thereby has reduced the employee's number on the manufacturing line, reduced cost of labor, significantly improved simultaneously production efficiency and yield rate, economic benefit is obvious, and has simple in structure, the sturdy advantage such as durable.
Description of drawings
Fig. 1 is structural representation of the present invention.
Wherein: the 1-carriage; The 2-arc-shaped guide rail; The 3-belt conveyor; 4-runner two; The 5-driving wheel; 6-runner three; 7-runner one; The 8-base substrate; 9-belt one; 10-belt two.
The specific embodiment
The invention will be further described below in conjunction with accompanying drawing:
As shown in Figure 1, domestic ceramics base substrate load-transfer device of the present invention is connected conveyer and comprises permanent seat, belt and rotor wheel, and described permanent seat is comprised of carriage 1, arc-shaped guide rail 2, and arc-shaped guide rail 2 is fixed on carriage 1 top; Carriage 1 is installed in two at the uniform velocity and synchronized straight line belt conveyor 1 and the top between the belt 2 10; Belt conveyor 3 forms a loop via runner 1, runner 24, runner 36 and arc-shaped guide rail 2; Runner 1, runner 24, runner 36 are the distribution of falling the isosceles triangle; Arbitrary runner that in runner 1, runner 24, the runner 36 any is connected with belt in 10 by belt and the belt 1 for the treatment of transition is connected, and treats that the driven by rotating wheel conveyer rotates in the transition belt; Described belt conveyor 3 has two, lay respectively at the both sides of the conveyor surface that belt 1, belt 2 10 form, and two belt conveyor 3 is parallel to each other, and distance is less than the diameter of bowl class base substrate 8 between two belt conveyor 3; Article two, the speed of belt conveyor 3 with treat that the transition belt is identical.
When needing different type of belt to transmit from a upper operation to subsequent processing, to suppose and need to be sent to base substrate on the belt two from belt one, the kinematic velocity level of belt one, belt two is to the right.At belt one, belt two joining places the present invention is installed, connects arbitrary runner of the present invention to two arbitrary runners of belt one belt with belt, guarantee that belt one, belt two, domestic ceramics base substrate load-transfer device of the present invention linking conveyer three's speed is consistent.Now base substrate be positioned on the belt one and at the uniform velocity level move right, base substrate is come belt one and joining place of the present invention under the transmission of belt, because two skin spacing interval between shelterbelt of the present invention are less than the rim of a bowl diameter of base substrate, base substrate breaks away from belt one and moves along with the motion of two belts of the present invention.Arrived the joining place of the present invention and belt two, because lower end of the present invention is lower than the plane of belt two, base substrate leaves the present invention and along with belt two motions.Thus, base substrate successfully is transitioned into belt two from belt one.
Following table is to be connected transition position between 1 belt to adopt the present invention and tradition not to adopt technical parameter contrast table of the present invention:
The required workman's number of per tour | Every day shift number | Per capita salary/the moon | Workman's total wages/the moon | Yield rate | |
Adopt device of the present invention | 0 | 3 | 0 | 0 | 98% |
Do not adopt device of the present invention | 2 | 3 | 2500 | 15000 | 95% |
Can see from upper table, adopt behind the present invention that joining place arranges the present invention between a belt, can save the wage for workmen in one month and can save a wage for workmen 180000 in 15000,, and this only is to be connected between a belt to transmit the economic benefit of using the present invention to bring.If all use the present invention and be connected between all belt to transmit in the manufacturing line, the productive costs of saving is considerable.Can see simultaneously, behind employing the present invention, yield rate also is significantly improved.
Claims (4)
1. a domestic ceramics base substrate load-transfer device is connected conveyer, comprises permanent seat, belt and rotor wheel, and it is characterized in that: described permanent seat is comprised of carriage (1), arc-shaped guide rail (2), and arc-shaped guide rail (2) is fixed on carriage (1) top; Carriage (1) is installed in two at the uniform velocity and synchronized straight line belt conveyor one (9) and the top between the belt two (10); Belt conveyor (3) forms a loop via runner one (7), runner two (4), runner three (6) and arc-shaped guide rail (2); Runner one (7), runner two (4), runner three (6) are down " product " font and distribute; Described belt conveyor (3) has two, lay respectively at the both sides of the conveyor surface that belt one (9), belt two (10) form, and two belt conveyor (3) is parallel to each other, and distance is less than the diameter of bowl class base substrate (8) between two belt conveyor; Article two, the speed of belt conveyor (3) is identical with the speed of belt one (9), belt two (10).
2. domestic ceramics base substrate load-transfer device according to claim 1 is connected conveyer, it is characterized in that: any in described runner one (7), runner two (4), the runner three (6) is connected with belt by belt and the belt one (9) for the treatment of transition that the runner of any is connected in (10), treats that the driven by rotating wheel conveyer rotates in the transition belt.
3. domestic ceramics base substrate load-transfer device according to claim 1 is connected conveyer, it is characterized in that: the plane that described two belt conveyor (3) form is 3 ° ~ 30 ° with the gradient for the treatment of the formation of transition belt plane.
4. domestic ceramics base substrate load-transfer device according to claim 1 is connected conveyer, and it is characterized in that: the material of described belt conveyor (3) is soft elastomeric material.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN2012104223531A CN102951436A (en) | 2012-10-30 | 2012-10-30 | Device for linking and conveying household ceramic blank conveyor belt |
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CN2012104223531A CN102951436A (en) | 2012-10-30 | 2012-10-30 | Device for linking and conveying household ceramic blank conveyor belt |
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CN102951436A true CN102951436A (en) | 2013-03-06 |
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CN2012104223531A Pending CN102951436A (en) | 2012-10-30 | 2012-10-30 | Device for linking and conveying household ceramic blank conveyor belt |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104555385A (en) * | 2014-11-28 | 2015-04-29 | 苏州晟成光伏设备有限公司 | Blanking device for final inspection |
CN104627678A (en) * | 2015-01-16 | 2015-05-20 | 广西北流市智宇陶瓷自动化设备有限公司 | Automatic wax adhering transition device |
CN105151639A (en) * | 2015-09-23 | 2015-12-16 | 广州市明森机电设备有限公司 | Transition device and transition method of smart card conveying mechanisms |
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BE607535A (en) * | 1960-08-27 | 1961-12-18 | Friedrich Stuebbe | Carriers. |
JPS5319909Y2 (en) * | 1971-09-28 | 1978-05-26 | ||
CN86101744A (en) * | 1986-03-18 | 1987-09-30 | 全苏电力施工组织设计院 | The transloading equipment of belt conveyor |
CN201254533Y (en) * | 2008-07-29 | 2009-06-10 | 广西北流市智宇陶瓷自动化设备有限公司 | Automatic residual glaze scraping machine of closed loop glaze pouring line |
CN201525639U (en) * | 2009-10-21 | 2010-07-14 | 山西太钢不锈钢股份有限公司 | Belt conveying material transfer transition device |
CN202321663U (en) * | 2011-11-03 | 2012-07-11 | 山东润科机电设备有限公司 | Automatic monolithic tile discharge machine |
CN102583049A (en) * | 2012-02-08 | 2012-07-18 | 广东摩德娜科技股份有限公司 | Automatic ceramic tile feeding device special for polishing of ceramic tiles |
CN202897510U (en) * | 2012-10-30 | 2013-04-24 | 广西北流市智诚陶瓷自动化科技有限公司 | Domestic ceramic body conveyor bridging transport device |
-
2012
- 2012-10-30 CN CN2012104223531A patent/CN102951436A/en active Pending
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
BE607535A (en) * | 1960-08-27 | 1961-12-18 | Friedrich Stuebbe | Carriers. |
JPS5319909Y2 (en) * | 1971-09-28 | 1978-05-26 | ||
CN86101744A (en) * | 1986-03-18 | 1987-09-30 | 全苏电力施工组织设计院 | The transloading equipment of belt conveyor |
CN201254533Y (en) * | 2008-07-29 | 2009-06-10 | 广西北流市智宇陶瓷自动化设备有限公司 | Automatic residual glaze scraping machine of closed loop glaze pouring line |
CN201525639U (en) * | 2009-10-21 | 2010-07-14 | 山西太钢不锈钢股份有限公司 | Belt conveying material transfer transition device |
CN202321663U (en) * | 2011-11-03 | 2012-07-11 | 山东润科机电设备有限公司 | Automatic monolithic tile discharge machine |
CN102583049A (en) * | 2012-02-08 | 2012-07-18 | 广东摩德娜科技股份有限公司 | Automatic ceramic tile feeding device special for polishing of ceramic tiles |
CN202897510U (en) * | 2012-10-30 | 2013-04-24 | 广西北流市智诚陶瓷自动化科技有限公司 | Domestic ceramic body conveyor bridging transport device |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104555385A (en) * | 2014-11-28 | 2015-04-29 | 苏州晟成光伏设备有限公司 | Blanking device for final inspection |
CN104627678A (en) * | 2015-01-16 | 2015-05-20 | 广西北流市智宇陶瓷自动化设备有限公司 | Automatic wax adhering transition device |
CN105151639A (en) * | 2015-09-23 | 2015-12-16 | 广州市明森机电设备有限公司 | Transition device and transition method of smart card conveying mechanisms |
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Application publication date: 20130306 |