CN102950233B - A kind of metal-rubber liner manufacturing process - Google Patents
A kind of metal-rubber liner manufacturing process Download PDFInfo
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- CN102950233B CN102950233B CN201110248785.0A CN201110248785A CN102950233B CN 102950233 B CN102950233 B CN 102950233B CN 201110248785 A CN201110248785 A CN 201110248785A CN 102950233 B CN102950233 B CN 102950233B
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Abstract
A kind of metal-rubber liner manufacturing process, is characterized in that: the instrument of employing comprises screw, fixed block, steel wire, finishing die, counterdie, patrix; Be fastened on four pieces of fixed blocks by screw by four steel wires, steel wire forms the rectangular configuration tightened and arranges; Manufacturing process is, by the position of part blank size adjusting fixed block, adopts numerical control winding machine, stainless steel metal wire is wound in helical coil, weave, braiding process is by helical coil on steel wire again, by helical coil first along A to winding one deck, press B again to winding one deck, rotation direction is wound around, and repeats 2 ~ 3 times, after winding, disassemble, blank has been wound around; Then, the blank be wound around is suppressed in particular manufacturing craft.Advantage of the present invention: equipment needed thereby is simple, manufacturing process is simple, and ensure that the size of metal-rubber liner, density, meet instructions for use, can be widely used in aviation field, substantially increase the service life of engine pack, liner durability significantly improves.
Description
Technical field
The present invention relates to the manufacture field of the metal-rubber liner that engine pipelines clip position uses, specifically provide a kind of metal-rubber liner manufacturing process.
Background technology
The metal-rubber liner that engine pipelines clip position uses, than real rubber environment strong adaptability, not to evaporate, not aging, is not afraid of space radiation, do not fear high temperature cold service, improve the decay resistance of pipeline assembly simultaneously, but, there is no shaping manufacturing process, be difficult to ensure product quality.
Summary of the invention
The object of the invention is in order to the stable metal-rubber liner of production performance, spy provides a kind of metal-rubber liner manufacturing process.
The invention provides a kind of metal-rubber liner manufacturing process, it is characterized in that: the instrument that described metal-rubber liner manufacturing process adopts comprises screw 1, fixed block 2, steel wire 3, finishing die 4, counterdie 5, patrix 6; Be fastened on four pieces of fixed blocks 2 by screw 1 by four steel wires 3, steel wire 3 forms the rectangular configuration tightened and arranges;
Manufacturing process is, by the position of part blank size adjusting fixed block 2, adopts SMM-208 type numerical control winding machine, be that the 1Cr18Ni9Ti stainless steel metal wire of 0.1 millimeter is wound in the helical coil that external diameter is 0.8 ~ 1.3 millimeter by diameter, weave, braiding process is by helical coil on steel wire 3 again, first along A to winding one deck, press B again to winding one deck, rotation direction is wound around, and repeats 2 ~ 3 times, after winding, disassemble, blank 7 has been wound around;
Then, suppressed in particular manufacturing craft by the blank 7 be wound around, particular manufacturing craft comprises finishing die 4, counterdie 5 and patrix 6, blank 7 is placed between counterdie 5 and patrix 6, limit surrounding scope by finishing die 4, under forcing press effect, blank 7 being pressed onto density is 2.1 ~ 2.3 grams/cc.
The material of the finishing die 4 in the instrument that described metal-rubber liner manufacturing process adopts is CrWMn, and hardness is HRC50 ~ 55.
The material of the counterdie 5 in the instrument that described metal-rubber liner manufacturing process adopts is CrWMn, and hardness is HRC50 ~ 55.
The material of the patrix 6 in the instrument that described metal-rubber liner manufacturing process adopts is CrWMn, and hardness is HRC50 ~ 55.
Advantage of the present invention:
Metal-rubber liner manufacturing process of the present invention, equipment needed thereby is simple, and manufacturing process is simple, ensure that the size of metal-rubber liner, density, meet instructions for use, can aviation field be widely used in, substantially increase the service life of engine pack, liner durability significantly improves.
Accompanying drawing explanation
Below in conjunction with drawings and the embodiments, the present invention is further detailed explanation:
Fig. 1 is for being wound around braiding instrument;
Fig. 2 is particular manufacturing craft schematic diagram;
Fig. 3 is finishing die top view.
Detailed description of the invention
Embodiment 1
Present embodiments provide a kind of metal-rubber liner manufacturing process, it is characterized in that: the instrument that described metal-rubber liner manufacturing process adopts comprises screw 1, fixed block 2, steel wire 3, finishing die 4, counterdie 5, patrix 6; Be fastened on four pieces of fixed blocks 2 by screw 1 by four steel wires 3, steel wire 3 forms the rectangular configuration tightened and arranges;
Manufacturing process is, by the position of part blank size adjusting fixed block 2, adopts SMM-208 type numerical control winding machine, be that the 1Cr18Ni9Ti stainless steel metal wire of 0.1 millimeter is wound in the helical coil that external diameter is 0.8 ~ 1.3 millimeter by diameter, weave, braiding process is by helical coil on steel wire 3 again, first along A to winding one deck, press B again to winding one deck, rotation direction is wound around, and repeats 2 ~ 3 times, after winding, disassemble, blank 7 has been wound around;
Then, suppressed in particular manufacturing craft by the blank 7 be wound around, particular manufacturing craft comprises finishing die 4, counterdie 5 and patrix 6, blank 7 is placed between counterdie 5 and patrix 6, limit surrounding scope by finishing die 4, under forcing press effect, blank 7 being pressed onto density is 2.1 grams/cc.
The material of the finishing die 4 in the instrument that described metal-rubber liner manufacturing process adopts is CrWMn, and hardness is HRC50 ~ 55.
The material of the counterdie 5 in the instrument that described metal-rubber liner manufacturing process adopts is CrWMn, and hardness is HRC50 ~ 55.
The material of the patrix 6 in the instrument that described metal-rubber liner manufacturing process adopts is CrWMn, and hardness is HRC50 ~ 55.
Embodiment 2
Present embodiments provide a kind of metal-rubber liner manufacturing process, it is characterized in that: the instrument that described metal-rubber liner manufacturing process adopts comprises screw 1, fixed block 2, steel wire 3, finishing die 4, counterdie 5, patrix 6; Be fastened on four pieces of fixed blocks 2 by screw 1 by four steel wires 3, steel wire 3 forms the rectangular configuration tightened and arranges;
Manufacturing process is, by the position of part blank size adjusting fixed block 2, adopts SMM-208 type numerical control winding machine, be that the 1Cr18Ni9Ti stainless steel metal wire of 0.1 millimeter is wound in the helical coil that external diameter is 0.8 ~ 1.3 millimeter by diameter, weave, braiding process is by helical coil on steel wire 3 again, first along A to winding one deck, press B again to winding one deck, rotation direction is wound around, and repeats 2 ~ 3 times, after winding, disassemble, blank 7 has been wound around;
Then, suppressed in particular manufacturing craft by the blank 7 be wound around, particular manufacturing craft comprises finishing die 4, counterdie 5 and patrix 6, blank 7 is placed between counterdie 5 and patrix 6, limit surrounding scope by finishing die 4, under forcing press effect, blank 7 being pressed onto density is 2.2 grams/cc.
The material of the finishing die 4 in the instrument that described metal-rubber liner manufacturing process adopts is CrWMn, and hardness is HRC50 ~ 55.
The material of the counterdie 5 in the instrument that described metal-rubber liner manufacturing process adopts is CrWMn, and hardness is HRC50 ~ 55.
The material of the patrix 6 in the instrument that described metal-rubber liner manufacturing process adopts is CrWMn, and hardness is HRC50 ~ 55.
Embodiment 3
Present embodiments provide a kind of metal-rubber liner manufacturing process, it is characterized in that: the instrument that described metal-rubber liner manufacturing process adopts comprises screw 1, fixed block 2, steel wire 3, finishing die 4, counterdie 5, patrix 6; Be fastened on four pieces of fixed blocks 2 by screw 1 by four steel wires 3, steel wire 3 forms the rectangular configuration tightened and arranges;
Manufacturing process is, by the position of part blank size adjusting fixed block 2, adopts SMM-208 type numerical control winding machine, be that the 1Cr18Ni9Ti stainless steel metal wire of 0.1 millimeter is wound in the helical coil that external diameter is 0.8 ~ 1.3 millimeter by diameter, weave, braiding process is by helical coil on steel wire 3 again, first along A to winding one deck, press B again to winding one deck, rotation direction is wound around, and repeats 2 ~ 3 times, after winding, disassemble, blank 7 has been wound around;
Then, suppressed in particular manufacturing craft by the blank 7 be wound around, particular manufacturing craft comprises finishing die 4, counterdie 5 and patrix 6, blank 7 is placed between counterdie 5 and patrix 6, limit surrounding scope by finishing die 4, under forcing press effect, blank 7 being pressed onto density is 2.3 grams/cc.
The material of the finishing die 4 in the instrument that described metal-rubber liner manufacturing process adopts is CrWMn, and hardness is HRC50 ~ 55.
The material of the counterdie 5 in the instrument that described metal-rubber liner manufacturing process adopts is CrWMn, and hardness is HRC50 ~ 55.
The material of the patrix 6 in the instrument that described metal-rubber liner manufacturing process adopts is CrWMn, and hardness is HRC50 ~ 55.
Claims (4)
1. a metal-rubber liner manufacturing process, is characterized in that: the instrument that described metal-rubber liner manufacturing process adopts comprises screw (1), fixed block (2), steel wire (3), finishing die (4), counterdie (5), patrix (6); Be fastened on four pieces of fixed blocks (2) by screw (1) by four steel wires (3), steel wire (3) forms the rectangular configuration tightened and arranges;
Manufacturing process is, by the position of part blank size adjusting fixed block (2), adopts SMM-208 type numerical control winding machine, be that the 1Cr18Ni9Ti stainless steel metal wire of 0.1 millimeter is wound in the helical coil that external diameter is 0.8 ~ 1.3 millimeter by diameter, weave, braiding process is by helical coil on steel wire (3) again, first along A to winding one deck, press B again to winding one deck, rotation direction is wound around, and repeats 2 ~ 3 times, after winding, disassemble, blank (7) has been wound around;
Then, the blank be wound around (7) is suppressed in particular manufacturing craft, particular manufacturing craft comprises finishing die (4), counterdie (5) and patrix (6), blank (7) is placed between counterdie (5) and patrix (6), surrounding scope is limited by finishing die (4), under forcing press effect, it is 2.1 ~ 2.3 grams/cc that blank (7) is pressed onto density.
2. according to metal-rubber liner manufacturing process described in claim 1, it is characterized in that: the material of the finishing die (4) in the instrument that described metal-rubber liner manufacturing process adopts is CrWMn, and hardness is HRC50 ~ 55.
3. according to metal-rubber liner manufacturing process described in claim 1, it is characterized in that: the material of the counterdie (5) in the instrument that described metal-rubber liner manufacturing process adopts is CrWMn, and hardness is HRC50 ~ 55.
4. according to metal-rubber liner manufacturing process described in claim 1, it is characterized in that: the material of the patrix (6) in the instrument that described metal-rubber liner manufacturing process adopts is CrWMn, and hardness is HRC50 ~ 55.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110248785.0A CN102950233B (en) | 2011-08-27 | 2011-08-27 | A kind of metal-rubber liner manufacturing process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110248785.0A CN102950233B (en) | 2011-08-27 | 2011-08-27 | A kind of metal-rubber liner manufacturing process |
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| Publication Number | Publication Date |
|---|---|
| CN102950233A CN102950233A (en) | 2013-03-06 |
| CN102950233B true CN102950233B (en) | 2015-08-19 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201110248785.0A Active CN102950233B (en) | 2011-08-27 | 2011-08-27 | A kind of metal-rubber liner manufacturing process |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103239306A (en) * | 2013-04-23 | 2013-08-14 | 柏传毅 | Manufacturing method of angled artificial intervertebral disc |
| CN105081078B (en) * | 2014-05-06 | 2017-06-23 | 中国人民解放军军械工程学院 | C-shaped flange metal-rubber component process of preparing |
| CN103949568B (en) * | 2014-05-07 | 2016-01-20 | 中国人民解放军军械工程学院 | Metal-rubber blank braiding apparatus and special cover plate mechanism for auto |
| CN105081152B (en) * | 2014-05-22 | 2017-06-23 | 中国人民解放军军械工程学院 | Thin-wall circular annular metal-rubber component process of preparing |
| CN109850703B (en) * | 2019-02-27 | 2023-12-01 | 大连萌羽机械有限公司 | Winding tooling for aircraft engine clamp shock pad |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1382577A (en) * | 2001-04-20 | 2002-12-04 | 哈尔滨工业大学 | Process for preparing metal-rubber material |
| CN1439824A (en) * | 2003-03-26 | 2003-09-03 | 哈尔滨工业大学 | Metal rubber sealed ring and manufacture for elastic component thereof |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS585567A (en) * | 1981-06-30 | 1983-01-12 | Chuo Spring Co Ltd | Method for making a gasket by molding |
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- 2011-08-27 CN CN201110248785.0A patent/CN102950233B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1382577A (en) * | 2001-04-20 | 2002-12-04 | 哈尔滨工业大学 | Process for preparing metal-rubber material |
| CN1439824A (en) * | 2003-03-26 | 2003-09-03 | 哈尔滨工业大学 | Metal rubber sealed ring and manufacture for elastic component thereof |
Non-Patent Citations (2)
| Title |
|---|
| (俄)切戈达耶夫等.金属橡胶材料制造工艺概况.《金属橡胶构件的设计》.国防工业出版社,2000,第10-11页. * |
| 金属橡胶的研究及应用进展;李玉龙等;《兵器材料科学与工程》;20110228;第34卷(第1期);第103-104页、附图1-3 * |
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| CN102950233A (en) | 2013-03-06 |
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Address after: 110043 Dong TA street, Dadong District, Shenyang, Liaoning Province, No. 6 Patentee after: Chinese Hangfa Shenyang Liming Aero engine limited liability company Address before: 110043 Dong TA street, Dadong District, Shenyang, Liaoning Province, No. 6 Patentee before: Liming Aeroplane Engine (Group) Co., Ltd., Shenyang City |