The processing method of point sealing ring in fracture type
Technical field
The invention belongs to field of machining, be more particularly a kind of in the processing method of point sealing ring.
Background technology
In point sealing ring be that the semi-ring being processed into two lobes is formed, be assembled into the domain in use, the composition surface of two semi-rings is called section.In employing, point sealing ring is mainly installed to be convenient under some specific occasion.
Therefore, in, the feature of point sealing ring in processing and use procedure is: first sealing ring will be processed into two lobes, and can locate when being assembled into annulus and using, form effective sealing ring; Secondly when being assembled into annulus and using, section has good sealing effectiveness.
In point locate mode of sealing ring when installing and using have a variety of, compare and common are seam location, boss location, taper pin location etc.These installation and locating methods also exist the problem of fracture cutting or the complicated smooth section sealing effectiveness difference with bringing thus of attrition process.First, must to the complexity that positioning datum carries out, high-precision machining in order to obtain necessary positioning precision, the processing method adopted is that (numerical control) electromachining equipment (as wire cutting machine tool, spark-erosion machine tool etc.) and (numerical control) machining equipment are (as grinding machine etc., it cuts tool material is diamond or carbide alloy), process-cycle is long, and difficulty is large; Next is that the sealing ring disconnected must combine according to cross section place in use and uses and have sealing function, the cross-sectional face processed due to above-mentioned machining process is smooth, fluid sealant must be applied at incision position and just can play sealing function, be subject to the restriction of fluid sealant decay resistance and coating fluid sealant technique, sealing effectiveness is not ideal enough.
Summary of the invention
The present invention is the weak point for avoiding existing for above-mentioned prior art, the processing method of point sealing ring in a kind of fracture type is provided, process with other midsplit type sealing ring and the maximum difference of locate mode is that it does not rely on complexity, the high-precision machining of carrying out for the positioning datum of fracture for obtaining necessary positioning precision, the uneven feature of fracture surface makes fracture install and use precise positioning in process and have sealing effectiveness.
The present invention is that technical solution problem adopts following technical scheme:
In fracture type of the present invention, the feature of the processing method of point sealing ring is carried out as follows:
A, the rounding sealing ring selecting with fragile material machine-shaping, to described rounding sealing ring, prepare stress along its cross section place drafted and concentrate breach, and described stress concentrates the position of breach symmetrical about circle ring center; Described stress is concentrated breach or is on the outer circumference surface of described rounding sealing ring, or is on the Inner periphery of described rounding sealing ring, or on the outer circumference surface being simultaneously in described rounding sealing ring and on inner peripheral surface;
B, to apply along the direction perpendicular to the section drafted to stretch or impulsive force to strut fracture, to form in two lobes a point ring;
C, point rings will form point sealing ring in fracture type with the mutual split of corresponding fracture in described two lobes.
In fracture type of the present invention, the feature of the processing method of point sealing ring is also:
Described fragile material is carbide alloy, graphite, pottery or cast iron.
Described be positioned at rounding sealing ring outer circumference surface or inner peripheral surface on stress concentrate breach to be set to one of following form:
Form one: the upper surface or the lower surface place that are in rounding sealing ring;
Form two: simultaneously divide the upper surface or lower surface place that are in rounding sealing ring;
Form three: run through between the upper surface and lower surface of rounding sealing ring, form axial straight trough, or be the oblique slot of an angle with axis;
Described stress concentrates breach to be rectangle, triangle or circular arc.
Described edge perpendicular to the direction applying stretching of the section drafted or the method for impulsive force is:
Rounding seal ring set is contained on diminished shaft, keep described diminished shaft for maintaining static, described diminished shaft the vertex of a cone at one end apply pressure vertically towards the end face of described rounding sealing ring, make described rounding sealing ring and diminished shaft generation relative displacement, until described rounding sealing ring is broken as point ring in two lobes;
Or be: keeping described rounding sealing ring for maintaining static, bottom the cone of described diminished shaft, applying pressure vertically, make described rounding sealing ring and diminished shaft generation relative displacement, until described rounding sealing ring is broken as point ring in two lobes.
Or be: in the symmetric position of the inner peripheral surface of described rounding sealing ring, and concentrate breach to be 90 ° with described stress to distribute, arrange a pair backing plate; Arranging between described a pair backing plate can radial extent driving mechanism, starts described driving mechanism and described a pair backing plate is being stretched along the direction perpendicular to section or support is risen described rounding sealing ring, until described rounding sealing ring is broken as point ring in two lobes.
Compared with the prior art, beneficial effect of the present invention is embodied in:
1, point sealing ring in adopting the inventive method to manufacture, avoids complicated high-precision machining;
2, the present invention implements location and sealing by utilizing the fracture of self-assembling formation, and it is installed and use procedure energy precise positioning also can ensure sealing effectiveness.
Accompanying drawing explanation
Fig. 1 a, Fig. 1 b and Fig. 1 c are the different fracture site schematic diagram of sealing ring of the present invention;
Fig. 2 a, Fig. 2 b, Fig. 2 c, Fig. 2 d and Fig. 2 e are the different section configuration schematic diagram of sealing ring of the present invention;
Fig. 3 a, Fig. 3 b, Fig. 3 c, Fig. 3 d and Fig. 3 e are the different fracture site schematic diagram of sealing ring of the present invention;
Fig. 4 a and Fig. 4 b are the different processing method schematic diagram of sealing ring of the present invention;
Fig. 5 a, Fig. 5 b and Fig. 5 c are before and after sealing ring fracture of the present invention processing and using state schematic diagram.
Detailed description of the invention
In the present embodiment, in fracture type, the processing method of point sealing ring is carried out as follows:
1, select the rounding sealing ring 1 with fragile material machine-shaping, to rounding sealing ring 1, prepare stress concentrate breach 2 (as shown in Figure 5 a) along its cross section place drafted, stress concentrates the position of breach 2 symmetrical about circle ring center; Stress is concentrated breach 2 or is in (shown in Fig. 1 a and Fig. 3 a) on the outer circumference surface of rounding sealing ring 1, or to be on the Inner periphery of rounding sealing ring 1 (shown in Fig. 1 b and Fig. 3 b), or on the outer circumference surface being simultaneously in rounding sealing ring 1 and on inner peripheral surface (shown in Fig. 1 c and Fig. 3 c);
2, apply along the direction perpendicular to the section drafted to stretch or impulsive force to strut fracture, to form in two lobes point ring 5 (shown in Fig. 5 b);
3, in two lobes points of rings 5 are formed point sealing ring (as shown in Figure 5 c) in fracture type with the mutual split of corresponding fracture.
In concrete enforcement, the stress be positioned on the outer circumference surface of rounding sealing ring 1 or inner peripheral surface concentrates breach can be set to one of following form:
Form one: the upper surface (shown in Fig. 3 a) or lower surface place (shown in Fig. 3 b) that are in rounding sealing ring 1;
Form two: simultaneously divide the upper surface or lower surface place (shown in Fig. 3 c) that are in rounding sealing ring;
Form three: run through between the upper surface and lower surface of rounding sealing ring, forms axial straight trough (shown in Fig. 3 d), or is the oblique slot (shown in Fig. 3 e) of an angle with axis;
Stress concentrates breach can be rectangle (shown in Fig. 2 a), triangle (shown in Fig. 2 b) or circular arc (shown in Fig. 2 c), also can be rectangle and triangle combination (shown in Fig. 2 d), or rectangle and circle arc combination (shown in Fig. 2 e).
In concrete enforcement, apply the method for stretching or impulsive force as shown in figures 4 a and 4b along the direction perpendicular to the section drafted:
See Fig. 4 a, rounding sealing ring 1 is sleeved on diminished shaft 3, keep diminished shaft for maintaining static, diminished shaft 3 the vertex of a cone at one end apply pressure vertically towards the end face of rounding sealing ring 1, make rounding sealing ring and diminished shaft generation relative displacement, until rounding sealing ring is broken as point ring in two lobes; Or be: keeping rounding sealing ring 1 for maintaining static, bottom the cone of diminished shaft, applying pressure vertically, make rounding sealing ring and diminished shaft generation relative displacement, until state rounding sealing ring to be broken as point ring in two lobes.
Or be as shown in Figure 4 b: in the symmetric position of the inner peripheral surface of rounding sealing ring 1, and concentrate breach to be 90 ° with stress to distribute, arrange a pair backing plate 4; Arranging between a pair backing plate 4 can radial extent driving mechanism, starts driving mechanism and a pair backing plate is being stretched along the direction perpendicular to section or support is risen rounding sealing ring, until rounding sealing ring is broken as point ring in two lobes.
Brittle material can be cemented carbide, graphite, ceramic, alumina, silicon carbide, carbide peng, etc.) or cast iron (high chromium molybdenum alloy cast iron, high silicon cast iron, ductile iron, etc.), the processing method of the present invention to manufacture of sealing ring, can take advantage of the fracture surface is uneven, and with very good reducibility and naturally formed many have one-to-one correspondence relationship between micro "mouth" and sealing effect, make the fracture position of docking has uniqueness, effectively avoid the happening of the butt joint dislocation phenomenon, ensure the position precision, make the points in the sealing ring precision positioning in the process of installation and sealing effect.