A kind of spinning roller closing device
Technical field
The present invention relates to a kind of spinning roller closing device, particularly the assembling of a kind of spinning roller of spinning roller closing device and spinning roller axle.
Background technology
It is the visual plant that the CNG gas cylinder is produced that the TWH425 spinning roller is received end closing-up machine, and digital control system control hydraulic drive spinning roller press the track operation, product is carried out heat fusion process and close up or receive the end.Its spinning roller assembling, operating position directly affect product quality and product percent of pass.
The operation principle that adopts spinning roller to close up is: the steel billet through material conveying mechanism heats or not heating is delivered in the turn-down rig V-type groove, the action of stirring cylinder advance put in place after, the clamping walking mechanism clamps steel billet and delivers in the main shaft chuck.The discharging cylinder is in retracted position, and the steel billet top is by discharging cylinder discharging location.The clamping cylinder action makes the clamping bottle base of chuck, the input and output material cylinder is return original position, motor drives main shaft and steel billet rotation by belt, die cylinder rotates mould and steel billet is closed up or receipts end moulding, mould is return original position, clamping cylinder unclamps jaw, and drawing mechanism is released main shaft in turn-down rig V-type groove with the pipe of moulding, and the stirring cylinder action is routed up steel billet.
Existing spinning roller is to adopt 12 M14*75 high-strength hexagon socket-head bolts to be connected with spinning roller axle connected mode, and its defective is as follows:
1, because spinning roller with spinning roller axle mating surface precision is high, spinning roller heavy (approximately 100kg), connects with 12 bolts, assemble difficult.
2, spinning roller in the course of the work, the very large and high temperature of spinning roller and product extruding force, bolt is yielding under Tensile and twisting action power, elongation, spinning roller and spinning roller axle are easily loosening, work a period of time is broken, and be difficult to take out by the bolt broken, also need use in case of necessity electric drill, the screwed hole on the spinning roller axle also must tapping etc. series of problems.
3, former spinning roller and spinning roller axle are connected to that the 12-M14*75 high-strength hexagon socket-head bolt is connected, the spinning roller pilot hole is of a size of ¢ 140H7, spinning roller axle assembling spinning roller place is that ¢ 140k6 belongs to interference fits, it has only guaranteed that spinning roller and spinning roller axle reach the assembly technology requirement, mainly by the link of 12-M14*75 high-strength hexagon socket-head bolt.Product processing since spinning roller edge ¢ 500 arc surface places be product processing work point, its extruding force is very large, suffered force direction is 45 degree circular arc tangential line directions, cause bolt to be subjected to that pulling force produces deformation (reason of expanding with heat and contract with cold in addition), spinning roller often becomes flexible with beam warp and be difficult for discovering, cause converted products defective, and repair, the refitting workload is large, affect production efficiency, refitting causes often spinning roller and the assembling of spinning roller axle not to reach requirement and scraps, and causes unnecessary loss (changing 1.1 ten thousand yuan of spinning rollers, 0.8 ten thousand yuan on axle).
The connectivity problem that solves spinning roller and spinning roller axle becomes and improves the major issue that the TWH425 spinning roller is received end closing-up machine utilization rate of equipment and installations and product quality.
Summary of the invention
In order to address the above problem, the present invention proposes a kind of new spinning roller closing device, spinning roller adopts with spinning roller axle itself and is threaded, and adds lock nut, and reliability is high, and spinning roller and spinning roller axle easy accessibility alleviate maintenance personal's working strength.
Technical scheme of the present invention is: a kind of spinning roller closing device, it is characterized in that, comprise spinning roller axle 1 and spinning roller 2, described spinning roller axle 1 comprises axle head 10 and boss 11, tapping on the cylindrical of described axle head 10, described spinning roller 2 comprises the first recess 4, through hole 6 and the second recess 9, the inwall of through hole 6 is processed as screw thread 5, tapping coupling on axle head 10 cylindricals of this screw thread and above-mentioned spinning roller axle, described the first recess 4 and boss 11 couplings, the cylindrical of axle head 10, screw thread 5 on through hole 6 inwalls, the first recess 4 and boss 11 cooperate jointly, guarantee the vertical precision of spinning roller and spinning roller axle.
Described spinning roller closing device further comprises Self-lock nut, the tapping coupling on the cylindrical of its internal thread and described axle head 10, Self-lock nut and the second recess 9 close contacts during assembling.
Described spinning roller closing device is characterized in that, the diameter of through hole 6 is ¢ 140mm, and screw thread 5 is processed as the M144*2 screw thread.
Described spinning roller closing device is characterized in that, the cylindrical of axle head 10 is ¢ 144mm, at this cylindrical processing M144*2 screw thread.
Described spinning roller closing device is characterized in that, boss 11 processes are ¢ 205f8, and the process of the first recess 4 is ¢ 205H7.
Described spinning roller closing device is characterized in that, the Self-lock nut external diameter is that ¢ 200, the second recesses 9 processes are ¢ 280.
Described spinning roller closing device is characterized in that, spinning roller and spinning roller axle positioning accuracy when assembling is 8 grades.
Described spinning roller closing device is characterized in that, opens the screwed hole of 2 M16 at the spinning roller axle.
Described spinning roller closing device is characterized in that, opens the fabrication hole of 4 M10 at spinning roller.
Description of drawings
Fig. 1 is the integral body assembling schematic diagram of the described spinning roller closing device of the application.
Fig. 2 is the side schematic view of the spinning roller of the described spinning roller closing device of the application.
Fig. 3 is side and the front schematic view of the spinning roller of the described spinning roller closing device of the application.
Fig. 4 is the schematic diagram of the spinning roller axle of the described spinning roller closing device of the application.
Fig. 5 is the schematic diagram of the Self-lock nut of the described spinning roller closing device of the application.
The specific embodiment
Shown in Fig. 1-4, a kind of spinning roller closing device, comprise spinning roller axle 1 and spinning roller 2, described spinning roller axle 1 comprises axle head 10 and boss 11, tapping 7 on the cylindrical of described axle head 10, described spinning roller 2 comprises the first recess 4, through hole 6 and the second recess 9, the inwall of through hole 6 is processed as screw thread 5, tapping coupling on axle head 10 cylindricals of this screw thread and above-mentioned spinning roller axle, described the first recess 4 and boss 11 couplings, the screw thread 5 on the cylindrical of axle head 10, through hole 6 inwalls, the first recess 4 and boss 11 cooperate jointly, guarantee the vertical precision of spinning roller and spinning roller axle.
Such as Fig. 1 and shown in Figure 5, because being connected with the spinning roller axle, spinning roller adopts the screw thread interlink, may occur becoming flexible under the active forces such as external force, vibration, high temperature being subjected to, install Self-lock nut 3 additional for this reason, the Self-lock nut external diameter is ¢ 200mm, tapping coupling on the cylindrical of its internal thread and described axle head 10, Self-lock nut and the second recess 9 close contacts during assembling.As shown in Figure 5, be evenly arranged 8 flutings on this Self-lock nut excircle, the angle between the adjacent fluting is 45 degree.
As preferred embodiment, the diameter of through hole 6 is ¢ 140mm, and screw thread 5 is processed as the M144*2 screw thread; The outside diameter of axle head 10 is ¢ 144mm, at this cylindrical processing M144*2 screw thread; Boss 11 processes are ¢ 205f8, and the process of the first recess 4 is ¢ 205H7; The Self-lock nut external diameter is ¢ 200; The second recess 9 processes are ¢ 280.
During assembling, spinning roller and spinning roller axle positioning accuracy are 8 grades; Prevent the rotation of spinning roller axle, open the screwed hole 8 of 2 M16 at the spinning roller axle, play fixation, as shown in Figure 4; When the loading and unloading spinning roller, for making things convenient for the dismounting of spinning roller, open the silk hole 12 of 12 M16 at spinning roller, as shown in Figure 3,12 silk holes evenly distribute, angle between adjacent two holes is 15 degree, and in-built interior hexagonal flush end holding screw M16*45 reaches certain moment when spinning roller and spinning roller axle are seated close contact, and is for convenience detach.
The implication of above symbol ¢ 200, ¢ 140, ¢ 280, M144*2, ¢ 205f8, ¢ 205H7, M16*45, M16 is the size marking basic meaning in the National Standard of Mechanical Drawing.