CN102936530B - Gear processing micro cutting fluid - Google Patents
Gear processing micro cutting fluid Download PDFInfo
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- CN102936530B CN102936530B CN201210349796.2A CN201210349796A CN102936530B CN 102936530 B CN102936530 B CN 102936530B CN 201210349796 A CN201210349796 A CN 201210349796A CN 102936530 B CN102936530 B CN 102936530B
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- cutting fluid
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Abstract
The present invention provides a gear processing micro cutting fluid, which is prepared from the following raw materials, by weight, 40-70% of water-soluble polyether, 3-5% of sodium alkane sulfonate, 1-3% of sodium chloride, 1-3% of sodium thiosulfate, 1-3% of sodium tripolyphosphate, 0.2-0.5% of sodium benzoate, 0.05-0.1% of dimethyl silicone oil, and the balance of water. The gear processing micro cutting fluid has the following characteristics that: good lubricity and good extreme pressure abrasion resistance are provided, a small amount of the micro cutting fluid can meet lubrication cooling requirements of gear processing, and the gear processing micro cutting fluid is mainly matched with the micro lubrication device to be applied in lubrication and cooling in gear hobbing, gear shaping, gear milling, gear planning, gear flashing and other gear processing fields.
Description
Technical field
The invention belongs to Minimal Quantity Lubrication Technology field, be specifically related to a kind of Gear Processing micro cutting liquid.
Background technology
Traditional Gear Processing lubrication and cooling is used, and to be that machinery oil carries out shower formula lubricated, usage quantity is huge, cause the waste of machinery oil large, smear metal simultaneously and workpiece can be taken away a large amount of machinery oil, can cause huge pollution to processing site and environment, serious owing to smoldering in the course of processing in addition, bring serious harm and cause air severe contamination to the healthy of operator.
Summary of the invention
The object of the invention is to: overcome the deficiencies in the prior art, a kind of Gear Processing micro cutting liquid that Gear Processing micro cutting oiling system is used that is applicable to is provided, to coordinate minimum quantity lubrication device to use, replace original traditional shower formula to lubricate machinery oil used.
To achieve these goals, the present invention has adopted following technical scheme:
A micro cutting liquid, is prepared from by the raw material mixed dissolution of following weight percent:
The preparation method of said gear processing micro cutting liquid:
1. add agitator to stir the water soluble polyether taking in proportion, petroleum sodium sulfonate, dimethyl silicone oil;
2. the sodium-chlor taking in proportion, Sulfothiorine, tripoly phosphate sodium STPP, Sodium Benzoate are added successively in the water taking in proportion and stirred;
3. the liquid stirring in above-mentioned 2 is added in above-mentioned 1 liquid mixing to stir about 60 minutes, sampling is observed, and packs after completely transparent.
Beneficial effect of the present invention:
Gear Processing micro cutting liquid of the present invention mainly coordinates minimum quantity lubrication device to be applied to the lubrication and cooling in the Gearmaking Technology fields such as gear hobbing, gear shaping, mill teeth, Bao tooth, sudden strain of a muscle tooth.
The present invention compared with prior art, has the following advantages:
Gear Processing micro cutting liquid of the present invention has good oilness and extreme pressure anti-wear, and seldom the micro cutting liquid of amount just can meet the lubrication requirement of Gear Processing; Wherein:
Water soluble polyether, has good oilness, and radiating and cooling performance is fabulous, for Gear Processing, does not smolder;
Petroleum sodium sulfonate, has good rustless property;
Sodium-chlor, Sulfothiorine, tripoly phosphate sodium STPP can be under moment high temperature and high pressure and iron reaction at tool surface, form the compound extreme-pressure anti-wear protective layer of iron sulphide, iron(ic) chloride, tertiary iron phosphate, effectively tool life;
Sodium Benzoate preservative property are good, can effectively prevent that solution is rotten;
Dimethyl silicone oil is mainly as froth breaking kilfoam;
The cooling performance of water is fine, can make the salt constituents in formula fully dissolve simultaneously;
Coordinate minimum quantity lubrication device to use, can save the usage quantity of cutting fluid more than 90%.
Embodiment
Below in conjunction with embodiment, the present invention is further detailed explanation:
Embodiment 1:
Prepare as follows Gear Processing micro cutting liquid:
1, add agitator to stir the Breox 50A-140 water soluble polyether of 40 kilograms, the petroleum sodium sulfonate of 4 kilograms, 0.1 kilogram of dimethyl silicone oil; 2, the sodium-chlor of 3 kilograms, the Sulfothiorine of 3 kilograms, the tripoly phosphate sodium STPP of 1.7 kilograms, the Sodium Benzoate of 0.2 kilogram are added successively in the taken water of 48 kilograms and stirred; 3, the liquid stirring in above-mentioned 2 is added in above-mentioned 1 liquid mixing to stir about 60 minutes, sampling is observed, and packs after completely transparent.
Embodiment 2:
Prepare as follows Gear Processing micro cutting liquid:
1, add agitator to stir the Henuvarox B20-150 water soluble polyether of 50 kilograms, the petroleum sodium sulfonate of 3 kilograms, 0.08 kilogram of dimethyl silicone oil; 2, the sodium-chlor of 2 kilograms, the Sulfothiorine of 1.6 kilograms, the tripoly phosphate sodium STPP of 1 kilogram, the Sodium Benzoate of 0.32 kilogram are added successively in the taken water of 42 kilograms and stirred; 3, the liquid stirring in above-mentioned 2 is added in above-mentioned 1 liquid mixing to stir about 60 minutes, sampling is observed, and packs after completely transparent.
Embodiment 3:
Prepare as follows Gear Processing micro cutting liquid:
1, add agitator to stir the EmkaroxVG130W water soluble polyether of 54 kilograms, the petroleum sodium sulfonate of 5 kilograms, 0.1 kilogram of dimethyl silicone oil; 2, the sodium-chlor of 1.5 kilograms, the Sulfothiorine of 2 kilograms, the tripoly phosphate sodium STPP of 3 kilograms, the Sodium Benzoate of 0.4 kilogram are added successively in the taken water of 34 kilograms and stirred; 3, the liquid stirring in above-mentioned 2 is added in above-mentioned 1 liquid mixing to stir about 60 minutes, sampling is observed, and packs after completely transparent.
Embodiment 4:
Prepare as follows Gear Processing micro cutting liquid:
1, add agitator to stir the Breox50A-50 water soluble polyether of 60 kilograms, the petroleum sodium sulfonate of 4 kilograms, 0.05 kilogram of dimethyl silicone oil; 2, the sodium-chlor of 2 kilograms, the Sulfothiorine of 2.45 kilograms, the tripoly phosphate sodium STPP of 1 kilogram, the Sodium Benzoate of 0.5 kilogram are added successively in the taken water of 30 kilograms and stirred; 3, the liquid stirring in above-mentioned 2 is added in above-mentioned 1 liquid mixing to stir about 60 minutes, sampling is observed, and packs after completely transparent.
Embodiment 5:
Prepare as follows Gear Processing micro cutting liquid:
1, add agitator to stir the Henuvarox B20-50 water soluble polyether of 70 kilograms, the petroleum sodium sulfonate of 3.4 kilograms, 0.1 kilogram of dimethyl silicone oil; 2, the sodium-chlor of 1 kilogram, the Sulfothiorine of 1 kilogram, the tripoly phosphate sodium STPP of 2 kilograms, the Sodium Benzoate of 0.5 kilogram are added successively in the taken water of 22 kilograms and stirred; 3, the liquid stirring in above-mentioned 2 is added in above-mentioned 1 liquid mixing to stir about 60 minutes, sampling is observed, and packs after completely transparent.
Claims (1)
1. a Gear Processing micro cutting liquid, is characterized in that, by the raw material mixed dissolution of following weight percent, is prepared from:
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210349796.2A CN102936530B (en) | 2012-09-18 | 2012-09-18 | Gear processing micro cutting fluid |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210349796.2A CN102936530B (en) | 2012-09-18 | 2012-09-18 | Gear processing micro cutting fluid |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102936530A CN102936530A (en) | 2013-02-20 |
| CN102936530B true CN102936530B (en) | 2014-02-19 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210349796.2A Active CN102936530B (en) | 2012-09-18 | 2012-09-18 | Gear processing micro cutting fluid |
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| CN (1) | CN102936530B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103275787B (en) * | 2013-05-31 | 2014-12-31 | 太平洋联合(北京)石油化工有限公司 | Sulfur and phosphorous-containing extreme pressure anti-wear reagent and preparation method and application thereof |
| CN103642577A (en) * | 2013-11-26 | 2014-03-19 | 常熟市东风齿轮厂 | Cutting fluid for gear processing |
| CN104611114A (en) * | 2015-01-29 | 2015-05-13 | 安徽铖友汽车零部件制造有限公司 | Cutting fluid for gear machining |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102585985A (en) * | 2011-12-30 | 2012-07-18 | 大连三达奥克化学股份有限公司 | Grinding fluid for bearing steel and production method |
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2012
- 2012-09-18 CN CN201210349796.2A patent/CN102936530B/en active Active
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102585985A (en) * | 2011-12-30 | 2012-07-18 | 大连三达奥克化学股份有限公司 | Grinding fluid for bearing steel and production method |
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| CN102936530A (en) | 2013-02-20 |
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Inventor after: Chen Ji Inventor before: Wu Qidong Inventor before: Zhang Naiqing |
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| CB03 | Change of inventor or designer information | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20170601 Address after: Jiangdong Road 200137 Shanghai city Pudong New Area Lingqiao Industrial Zone 1726 Lane 149 Patentee after: Shanghai Petrofer Special Lubricant Co.,Ltd. Address before: 200062, room second, building 1006, 414 Jinsha River Road, Shanghai, Putuo District Patentee before: Shanghai Jinzhao Conservation of Energy Science & Technology Co., Ltd. |
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| TR01 | Transfer of patent right |