CN102936530B - Gear processing micro cutting fluid - Google Patents

Gear processing micro cutting fluid Download PDF

Info

Publication number
CN102936530B
CN102936530B CN201210349796.2A CN201210349796A CN102936530B CN 102936530 B CN102936530 B CN 102936530B CN 201210349796 A CN201210349796 A CN 201210349796A CN 102936530 B CN102936530 B CN 102936530B
Authority
CN
China
Prior art keywords
gear
gear processing
sodium
micro cutting
cutting fluid
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201210349796.2A
Other languages
Chinese (zh)
Other versions
CN102936530A (en
Inventor
吴启东
张乃庆
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shanghai Petrofer Special Lubricant Co.,Ltd.
Original Assignee
Shanghai Jinzhao Energy Saving Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shanghai Jinzhao Energy Saving Technology Co Ltd filed Critical Shanghai Jinzhao Energy Saving Technology Co Ltd
Priority to CN201210349796.2A priority Critical patent/CN102936530B/en
Publication of CN102936530A publication Critical patent/CN102936530A/en
Application granted granted Critical
Publication of CN102936530B publication Critical patent/CN102936530B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Abstract

The present invention provides a gear processing micro cutting fluid, which is prepared from the following raw materials, by weight, 40-70% of water-soluble polyether, 3-5% of sodium alkane sulfonate, 1-3% of sodium chloride, 1-3% of sodium thiosulfate, 1-3% of sodium tripolyphosphate, 0.2-0.5% of sodium benzoate, 0.05-0.1% of dimethyl silicone oil, and the balance of water. The gear processing micro cutting fluid has the following characteristics that: good lubricity and good extreme pressure abrasion resistance are provided, a small amount of the micro cutting fluid can meet lubrication cooling requirements of gear processing, and the gear processing micro cutting fluid is mainly matched with the micro lubrication device to be applied in lubrication and cooling in gear hobbing, gear shaping, gear milling, gear planning, gear flashing and other gear processing fields.

Description

A kind of Gear Processing micro cutting liquid
Technical field
The invention belongs to Minimal Quantity Lubrication Technology field, be specifically related to a kind of Gear Processing micro cutting liquid.
Background technology
Traditional Gear Processing lubrication and cooling is used, and to be that machinery oil carries out shower formula lubricated, usage quantity is huge, cause the waste of machinery oil large, smear metal simultaneously and workpiece can be taken away a large amount of machinery oil, can cause huge pollution to processing site and environment, serious owing to smoldering in the course of processing in addition, bring serious harm and cause air severe contamination to the healthy of operator.
Summary of the invention
The object of the invention is to: overcome the deficiencies in the prior art, a kind of Gear Processing micro cutting liquid that Gear Processing micro cutting oiling system is used that is applicable to is provided, to coordinate minimum quantity lubrication device to use, replace original traditional shower formula to lubricate machinery oil used.
To achieve these goals, the present invention has adopted following technical scheme:
A micro cutting liquid, is prepared from by the raw material mixed dissolution of following weight percent:
The preparation method of said gear processing micro cutting liquid:
1. add agitator to stir the water soluble polyether taking in proportion, petroleum sodium sulfonate, dimethyl silicone oil;
2. the sodium-chlor taking in proportion, Sulfothiorine, tripoly phosphate sodium STPP, Sodium Benzoate are added successively in the water taking in proportion and stirred;
3. the liquid stirring in above-mentioned 2 is added in above-mentioned 1 liquid mixing to stir about 60 minutes, sampling is observed, and packs after completely transparent.
Beneficial effect of the present invention:
Gear Processing micro cutting liquid of the present invention mainly coordinates minimum quantity lubrication device to be applied to the lubrication and cooling in the Gearmaking Technology fields such as gear hobbing, gear shaping, mill teeth, Bao tooth, sudden strain of a muscle tooth.
The present invention compared with prior art, has the following advantages:
Gear Processing micro cutting liquid of the present invention has good oilness and extreme pressure anti-wear, and seldom the micro cutting liquid of amount just can meet the lubrication requirement of Gear Processing; Wherein:
Water soluble polyether, has good oilness, and radiating and cooling performance is fabulous, for Gear Processing, does not smolder;
Petroleum sodium sulfonate, has good rustless property;
Sodium-chlor, Sulfothiorine, tripoly phosphate sodium STPP can be under moment high temperature and high pressure and iron reaction at tool surface, form the compound extreme-pressure anti-wear protective layer of iron sulphide, iron(ic) chloride, tertiary iron phosphate, effectively tool life;
Sodium Benzoate preservative property are good, can effectively prevent that solution is rotten;
Dimethyl silicone oil is mainly as froth breaking kilfoam;
The cooling performance of water is fine, can make the salt constituents in formula fully dissolve simultaneously;
Coordinate minimum quantity lubrication device to use, can save the usage quantity of cutting fluid more than 90%.
Embodiment
Below in conjunction with embodiment, the present invention is further detailed explanation:
Embodiment 1:
Prepare as follows Gear Processing micro cutting liquid:
1, add agitator to stir the Breox 50A-140 water soluble polyether of 40 kilograms, the petroleum sodium sulfonate of 4 kilograms, 0.1 kilogram of dimethyl silicone oil; 2, the sodium-chlor of 3 kilograms, the Sulfothiorine of 3 kilograms, the tripoly phosphate sodium STPP of 1.7 kilograms, the Sodium Benzoate of 0.2 kilogram are added successively in the taken water of 48 kilograms and stirred; 3, the liquid stirring in above-mentioned 2 is added in above-mentioned 1 liquid mixing to stir about 60 minutes, sampling is observed, and packs after completely transparent.
Embodiment 2:
Prepare as follows Gear Processing micro cutting liquid:
1, add agitator to stir the Henuvarox B20-150 water soluble polyether of 50 kilograms, the petroleum sodium sulfonate of 3 kilograms, 0.08 kilogram of dimethyl silicone oil; 2, the sodium-chlor of 2 kilograms, the Sulfothiorine of 1.6 kilograms, the tripoly phosphate sodium STPP of 1 kilogram, the Sodium Benzoate of 0.32 kilogram are added successively in the taken water of 42 kilograms and stirred; 3, the liquid stirring in above-mentioned 2 is added in above-mentioned 1 liquid mixing to stir about 60 minutes, sampling is observed, and packs after completely transparent.
Embodiment 3:
Prepare as follows Gear Processing micro cutting liquid:
1, add agitator to stir the EmkaroxVG130W water soluble polyether of 54 kilograms, the petroleum sodium sulfonate of 5 kilograms, 0.1 kilogram of dimethyl silicone oil; 2, the sodium-chlor of 1.5 kilograms, the Sulfothiorine of 2 kilograms, the tripoly phosphate sodium STPP of 3 kilograms, the Sodium Benzoate of 0.4 kilogram are added successively in the taken water of 34 kilograms and stirred; 3, the liquid stirring in above-mentioned 2 is added in above-mentioned 1 liquid mixing to stir about 60 minutes, sampling is observed, and packs after completely transparent.
Embodiment 4:
Prepare as follows Gear Processing micro cutting liquid:
1, add agitator to stir the Breox50A-50 water soluble polyether of 60 kilograms, the petroleum sodium sulfonate of 4 kilograms, 0.05 kilogram of dimethyl silicone oil; 2, the sodium-chlor of 2 kilograms, the Sulfothiorine of 2.45 kilograms, the tripoly phosphate sodium STPP of 1 kilogram, the Sodium Benzoate of 0.5 kilogram are added successively in the taken water of 30 kilograms and stirred; 3, the liquid stirring in above-mentioned 2 is added in above-mentioned 1 liquid mixing to stir about 60 minutes, sampling is observed, and packs after completely transparent.
Embodiment 5:
Prepare as follows Gear Processing micro cutting liquid:
1, add agitator to stir the Henuvarox B20-50 water soluble polyether of 70 kilograms, the petroleum sodium sulfonate of 3.4 kilograms, 0.1 kilogram of dimethyl silicone oil; 2, the sodium-chlor of 1 kilogram, the Sulfothiorine of 1 kilogram, the tripoly phosphate sodium STPP of 2 kilograms, the Sodium Benzoate of 0.5 kilogram are added successively in the taken water of 22 kilograms and stirred; 3, the liquid stirring in above-mentioned 2 is added in above-mentioned 1 liquid mixing to stir about 60 minutes, sampling is observed, and packs after completely transparent.

Claims (1)

1. a Gear Processing micro cutting liquid, is characterized in that, by the raw material mixed dissolution of following weight percent, is prepared from:
CN201210349796.2A 2012-09-18 2012-09-18 Gear processing micro cutting fluid Active CN102936530B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201210349796.2A CN102936530B (en) 2012-09-18 2012-09-18 Gear processing micro cutting fluid

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201210349796.2A CN102936530B (en) 2012-09-18 2012-09-18 Gear processing micro cutting fluid

Publications (2)

Publication Number Publication Date
CN102936530A CN102936530A (en) 2013-02-20
CN102936530B true CN102936530B (en) 2014-02-19

Family

ID=47695454

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201210349796.2A Active CN102936530B (en) 2012-09-18 2012-09-18 Gear processing micro cutting fluid

Country Status (1)

Country Link
CN (1) CN102936530B (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103275787B (en) * 2013-05-31 2014-12-31 太平洋联合(北京)石油化工有限公司 Sulfur and phosphorous-containing extreme pressure anti-wear reagent and preparation method and application thereof
CN103642577A (en) * 2013-11-26 2014-03-19 常熟市东风齿轮厂 Cutting fluid for gear processing
CN104611114A (en) * 2015-01-29 2015-05-13 安徽铖友汽车零部件制造有限公司 Cutting fluid for gear machining

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102585985A (en) * 2011-12-30 2012-07-18 大连三达奥克化学股份有限公司 Grinding fluid for bearing steel and production method

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102585985A (en) * 2011-12-30 2012-07-18 大连三达奥克化学股份有限公司 Grinding fluid for bearing steel and production method

Also Published As

Publication number Publication date
CN102936530A (en) 2013-02-20

Similar Documents

Publication Publication Date Title
CN105670762B (en) A kind of water-base metal processing and lubrication liquid and preparation method thereof containing nano molybdenum disulfide
CN102311864B (en) Cutting fluid special for NC machine tools
CN102876435B (en) Semisynthetic metal cutting fluid with trimethylolpropane oleate serving as base oil and preparation method of semisynthetic metal cutting fluid
CN103146467A (en) Aluminum alloy near-dry cutting processing microemulsion and preparation method thereof
CN105524688A (en) Extreme pressure cutting oil used for achieving performance stability in metal processing and preparation method thereof
CN102936530B (en) Gear processing micro cutting fluid
CN104194907A (en) Water-based cutting fluid for metal processing and preparation method of water-based cutting fluid
CN102443463A (en) Anti-oxygen additive of turbine oil
CN102295975A (en) Water-soluble cutting oil and preparation method thereof
CN103966011A (en) Environmental-friendly antirust cutting fluid and preparation method thereof
CN104818103B (en) Cold extrusion forming lubricant for low-carbon steel parts for automobiles and preparation method thereof
CN106590907A (en) Graphene-containing metal cutting fluid and preparation method thereof
CN105950268A (en) Metal processing multifunctional lubricating agent containing graphene additive and preparation method of metal processing multifunctional lubricating agent
CN103865623B (en) A kind of multi-functional nontoxic aqueous rustproof cutting liquid
CN103992855B (en) The efficient wire drawing oil of a kind of peace and quiet anti-attrition
CN102925271A (en) Multiple-effect type semi-synthetic micro-emulsion cutting solution
CN103992838A (en) Drawing oil containing nano-silver
CN103468389B (en) Trace lubricating agent for processing of gear and preparation method of trace lubricating agent
CN104073322A (en) Metal processing liquid and preparation method thereof
CN102807913B (en) Trace lubricating oil for machining steel hub and preparation method thereof
CN102660369A (en) Trace lubricant for machining hobbing and preparation method of lubricant
CN104403749A (en) Low-oil-mist anticorrosion film-formation protection metal cutting oil and preparation method thereof
CN106433940A (en) Lubricating oil suitable for large-load machine tool gears and preparation method thereof
CN102242011B (en) Biologically stable degradable type aqueous metallic cutting fluid and preparation method thereof
CN103642577A (en) Cutting fluid for gear processing

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
C14 Grant of patent or utility model
GR01 Patent grant
CB03 Change of inventor or designer information

Inventor after: Chen Ji

Inventor before: Wu Qidong

Inventor before: Zhang Naiqing

CB03 Change of inventor or designer information
TR01 Transfer of patent right

Effective date of registration: 20170601

Address after: Jiangdong Road 200137 Shanghai city Pudong New Area Lingqiao Industrial Zone 1726 Lane 149

Patentee after: Shanghai Petrofer Special Lubricant Co.,Ltd.

Address before: 200062, room second, building 1006, 414 Jinsha River Road, Shanghai, Putuo District

Patentee before: Shanghai Jinzhao Conservation of Energy Science & Technology Co., Ltd.

TR01 Transfer of patent right