CN102935293B - Ultra-large high-efficiency high-operation-flexibility high-throughput anti-blocking composite flow-through tray - Google Patents
Ultra-large high-efficiency high-operation-flexibility high-throughput anti-blocking composite flow-through tray Download PDFInfo
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- CN102935293B CN102935293B CN201210405659.6A CN201210405659A CN102935293B CN 102935293 B CN102935293 B CN 102935293B CN 201210405659 A CN201210405659 A CN 201210405659A CN 102935293 B CN102935293 B CN 102935293B
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Abstract
The invention provides a large composite flow-through tray. According to the invention, a staggered flow-through sieve plate with a porosity same with that of a high-porosity flow-through tray is fixed on the upper part of the high-porosity flow-through tray. Integrally, blocked mounting is carried out according to an H-shaped vertical edge. The H-shaped vertical edge serves as a self supporting beam of the composite flow-through tray. A perpendicular separation plate is arranged on an upper groove. With the H-shaped vertical edge and the separation plate, the entire tray is divided into a plurality of mixing tanks, such that pressure drop can be reduced, gas-liquid contact area and time can be increased, and throughput and operation flexibility can be greatly improved. Gas bubble breaking and thinning, and interface updating enhancing functions are provided among trays, such that the efficiency of the composite flow-through tray is greatly improved. Tray ultra-large supporting rings, strict requirements on mounting levelness, and an amplification effect are eliminated. A tray ultra-large supporting structure difficulty and a tray strength problem are solved. Therefore, tower upsizing can be easily realized.
Description
Technical field
The present invention relates to separation equipment field, espespecially a kind of large-scale compound dual-flow tray.
Background technology
At industrial departments such as petrochemical industry, petroleum refining, chemical industry, light industry, environmental protection, medicine and atomic energy, column plate and filler are widely used in distillation, absorption, extraction, absorption, washing, the unit processes in chemical synthesis such as cooling.Filler has the advantages such as separative efficiency is high, pressure drop is little, disposal ability is large, but cost is larger, and operating flexibility is little, to supporting tower internals, requires high; Large, the anti-obstruction of operating flexibility of tray, cost is low, separative efficiency is relatively large, but pressure drop will be larger, and disposal ability is lower.Ideal column internals should have low pressure drop, high efficiency, large operating flexibility, anti-obstruction, low cost, large disposal ability and the high characteristic of Ta Nei space availability ratio simultaneously.Column plate is by having or not downspout can be divided into overflow-type column plate and throngh flowing type tray, and by contrast, existing throngh flowing type tray is simple in structure, and in tower, space availability ratio is high, and cost is low, and disposal ability is large, but vapour-liquid is short time of contact, and mass-transfer efficiency is low, and operating flexibility is little; The harshness of ultra-large type dual-flow tray bracing ring and installation level required tight, had enlarge-effect, a column plate large supporting construction difficult problem urgently to be resolved hurrily and column plate strength problem.
Summary of the invention
Object of the present invention is exactly to provide a kind of large-scale compound dual-flow tray in order to overcome the deficiency of existing dual-flow tray technology existence.
Technical scheme of the present invention:
The object of the invention is by the dual-flow tray of fixing identical percent opening, wrong row on high opening rate dual-flow tray top; H shape sectional type is installed, H shape vertical edge is as column plate self brace summer, upper groove installs vertical partition plate additional, H shape vertical edge and dividing plate are divided into a plurality of " Quan Hunji” grooved districts by whole column plate, reduce plate pressure drop, improve the vapour-liquid mass situation of dual-flow tray, increase substantially plate efficiency, flux and operating flexibility, eliminated bracing ring levelness, supporting construction, column plate intensity and the enlarge-effect difficult problem of column plate large, realized tower and maximize and high efficiency.
The compound dual-flow tray of the efficient high operating flexibility high flux anti-blocking of a kind of ultra-large type is provided, it is characterized in that, comprise dual-flow tray, dual-flow tray, a plurality of H shape vertical edge and a plurality of dividing plate, on described dual-flow tray, the percent opening of sieve aperture is 20~60%, and the distance of 3~8mm is provided with the dual-flow tray of identical percent opening and hole shape by a plurality of fixed legs at an upper portion thereof; Described compound dual-flow tray is installed by H shape vertical edge sectional type, described H shape vertical edge is as the compound dual-flow tray of sectional type self brace summer, described H shape vertical edge and dual-flow tray surround each on groove install vertical partition plate additional, described H shape vertical edge and dividing plate are divided into a plurality of mixing pits by compound dual-flow tray; Between described compound dual-flow tray two piecemeals, with the top of H shape vertical edge, with bolt, fix, between compound dual-flow tray and bracing ring, by connector, fix.
According to above-mentioned design, described sieve aperture is diamond hole, square hole and the polygon hole that φ 15~φ 30mm circular hole or perforated area are suitable, the wrong row of the sieve aperture on dual-flow tray and the sieve aperture of dual-flow tray or half wrong row.
The compound dual-flow tray of the efficient high operating flexibility high flux anti-blocking of ultra-large type that the present invention proposes, due to adopt high opening rate turbogrid tray double-deck fixing compound, H shape sectional type is installed and upper groove installs vertical partition plate additional, H shape vertical edge and dividing plate are divided into a plurality of mixing pits by whole column plate, performance of anti-blockage improves greatly, reduced plate pressure drop, increase gas-liquid contact area and time, increased substantially flux and operating flexibility; Between plate, there is effect broken and that bubble disintegration, strengthening interface are upgraded, increase substantially composite plate efficiency; The harshness of having eliminated column plate large bracing ring and installation level requires and enlarge-effect; Solved a column plate large supporting construction difficult problem and column plate strength problem, be easy to maximize in realizing tower.
Accompanying drawing explanation
Fig. 1 is the structural representation of facing of combined column plate of the present invention;
Fig. 2 is the plan structure schematic diagram of combined column plate of the present invention.
Description of reference numerals
1. groove, 32 times grooves on dual-flow tray 2. dual-flow tray 3.H shape vertical edge 4. dividing plate 5. fixed leg 6. bolt 7. connectors 31.
The specific embodiment
Below in conjunction with the drawings and specific embodiments, the present invention is described in further details.
As mentioned above, middle compound dual-flow tray is that cross section is the structure (these dual-flow tray 1 two ends are fixed by the bracing ring of whole circle on connector 7 and outer wall) of H shape, and the compound dual-flow tray piecemeal that both sides outermost is connected with outer wall, H shape vertical edge 3 is no longer established in outside, only by inner side H shape vertical edge 3 and fixed leg 5, complete fixing, the structure that the compound dual-flow tray cross section in outside is T shape, dual-flow tray 1 is wherein fixed by the bracing ring of whole circle on connector 7 and outer wall, fastener in the standard tower that connector 7 is existing column plate, just in this case, it is smaller that the outer rim of the dual-flow tray 2 on top is compared dual-flow tray 1, so that assembly and connection part 7.Certainly also can be made as by dual-flow tray 2 and connect bracing ring and connector 7.
The compound dual-flow tray of the efficient high operating flexibility high flux anti-blocking of ultra-large type provided by the present invention has the following advantages: (1) large aperture is conducive to anti-obstruction, and high opening rate has significantly reduced plate pressure drop, suitable with the filler pressure drop of the height equivalent to one theoretical plate (HETP).(2) double-deck wrong row's plate has increased gas-liquid contact area and time, vapour-liquid contact mixing intensity improves greatly, interface is upgraded probability and is greatly strengthened, the contact of falling ship shape when especially vapour-liquid is through column plate, improved significantly the mass transfer separative efficiency of compound dual-flow tray, compare with common dual-flow tray, point efficiency has improved 30%.(3) double-deck wrong row's plate has expanded the gas-liquid load interval that forms froth bed, efficient operation district void tower kinetic energy factor 0.3-8(m/s) .(kg/m3)
1/2, flux and operating flexibility increase greatly, can meet various industrial production needs.(4) whole column plate is full mixed bed, and the mass transfer way of contact is simple, is conducive to carry out column plate mass transfer separation simulation.(5) " complete mixed level " mixing pit that H shape vertical edge and dividing plate form has significantly reduced the harsh requirement of column plate large bracing ring and installation level, has eliminated enlarge-effect, has solved a column plate large supporting construction difficult problem and column plate strength problem.
The cold mould measuring through laboratory of the compound dual-flow tray of the efficient high operating flexibility high flux anti-blocking of ultra-large type provided by the present invention, void tower kinetic energy factor 0.3-8(m/s) .(kg/m3)
1/2in scope, column plate point efficiency surpasses 85%, and higher than common dual-flow tray, more than 30%, pressure drop is less than 200Pa, suitable with the filler pressure drop of the height equivalent to one theoretical plate (HETP); Maximum void tower kinetic energy factor is up to 10(m/s) .(kg/m3)
1/2above, operating flexibility is 7, and disposal ability improves more than 5 times.
As known by the technical knowledge, the present invention can realize by other the embodiment that does not depart from its Spirit Essence or essential feature.Therefore, above-mentioned disclosed embodiment, with regard to each side, all just illustrates, and is not only.Change within the scope of the present invention all or within being equal to scope of the present invention is all included in the invention.
Claims (1)
1. a large-scale compound dual-flow tray, is characterized in that, comprises dual-flow tray, dual-flow tray, a plurality of H shape vertical edge and a plurality of dividing plate; On described dual-flow tray, the percent opening of sieve aperture is 20~60%, and the distance of 3~8mm is provided with the described dual-flow tray of identical percent opening and hole shape by a plurality of fixed legs at an upper portion thereof; Described compound dual-flow tray carries out sectional type installation by H shape vertical edge, and described H shape vertical edge is as the compound dual-flow tray of sectional type self brace summer; The upper and lower two ends of described H shape vertical edge are all above described dual-flow tray and dual-flow tray, and described H shape vertical edge top and dual-flow tray surround groove, and described H shape vertical edge bottom and dual-flow tray surround lower groove; Described H shape vertical edge surround with dual-flow tray each on install the described dividing plate of a plurality of vertical placements in groove additional, described H shape vertical edge and dividing plate are divided into a plurality of mixing pits by compound dual-flow tray; Between described compound dual-flow tray two piecemeals, with the top of H shape vertical edge, with bolt, fix, between described compound dual-flow tray and bracing ring, by connector, fix;
Described sieve aperture is φ 15~φ 30mm circular hole or suitable diamond hole or the square hole of perforated area, the wrong row of the sieve aperture on described dual-flow tray and the sieve aperture of described dual-flow tray or half wrong row.
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CN201210405659.6A CN102935293B (en) | 2012-10-22 | 2012-10-22 | Ultra-large high-efficiency high-operation-flexibility high-throughput anti-blocking composite flow-through tray |
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CN201210405659.6A CN102935293B (en) | 2012-10-22 | 2012-10-22 | Ultra-large high-efficiency high-operation-flexibility high-throughput anti-blocking composite flow-through tray |
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CN102935293B true CN102935293B (en) | 2014-01-15 |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1383218A (en) * | 1971-06-05 | 1975-02-05 | Kansai Kagaku Kikai Seisaku Kk | Method and apparatus for contacting and or dispersing fluids and other materials |
CN2381371Y (en) * | 1999-07-05 | 2000-06-07 | 田原宇 | Turbogrid large composite float valve tray |
KR20070016339A (en) * | 2005-08-03 | 2007-02-08 | (주)에이엠티퍼시픽 | The flag misfortune contacting device for the dosage augmentation of Ul flow right Tray |
CN201171919Y (en) * | 2007-11-23 | 2008-12-31 | 山东科技大学 | Novel percolation type composite column plate |
CN101480537A (en) * | 2008-01-11 | 2009-07-15 | 山东科技大学 | Novel turbogrid type composite column plate |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS53118274A (en) * | 1977-03-25 | 1978-10-16 | Kansai Kagaku Kikai Seisaku Kk | Layer type gassliquid contact tray |
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- 2012-10-22 CN CN201210405659.6A patent/CN102935293B/en active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1383218A (en) * | 1971-06-05 | 1975-02-05 | Kansai Kagaku Kikai Seisaku Kk | Method and apparatus for contacting and or dispersing fluids and other materials |
CN2381371Y (en) * | 1999-07-05 | 2000-06-07 | 田原宇 | Turbogrid large composite float valve tray |
KR20070016339A (en) * | 2005-08-03 | 2007-02-08 | (주)에이엠티퍼시픽 | The flag misfortune contacting device for the dosage augmentation of Ul flow right Tray |
CN201171919Y (en) * | 2007-11-23 | 2008-12-31 | 山东科技大学 | Novel percolation type composite column plate |
CN101480537A (en) * | 2008-01-11 | 2009-07-15 | 山东科技大学 | Novel turbogrid type composite column plate |
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