CN102933810A - Ring reductant mixer - Google Patents
Ring reductant mixer Download PDFInfo
- Publication number
- CN102933810A CN102933810A CN2011800273357A CN201180027335A CN102933810A CN 102933810 A CN102933810 A CN 102933810A CN 2011800273357 A CN2011800273357 A CN 2011800273357A CN 201180027335 A CN201180027335 A CN 201180027335A CN 102933810 A CN102933810 A CN 102933810A
- Authority
- CN
- China
- Prior art keywords
- ring
- reducing agent
- treatment system
- exhaust
- mixer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000003638 chemical reducing agent Substances 0.000 title claims abstract description 76
- 238000005507 spraying Methods 0.000 claims description 12
- 125000006850 spacer group Chemical group 0.000 claims description 6
- 238000006243 chemical reaction Methods 0.000 abstract description 3
- 239000010802 sludge Substances 0.000 description 16
- 238000000926 separation method Methods 0.000 description 14
- 239000003054 catalyst Substances 0.000 description 13
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 10
- 238000005096 rolling process Methods 0.000 description 10
- 238000004140 cleaning Methods 0.000 description 8
- 239000000463 material Substances 0.000 description 7
- 239000007789 gas Substances 0.000 description 6
- 230000009467 reduction Effects 0.000 description 6
- 238000006722 reduction reaction Methods 0.000 description 6
- 230000015572 biosynthetic process Effects 0.000 description 5
- 239000004202 carbamide Substances 0.000 description 5
- 235000013877 carbamide Nutrition 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 239000000758 substrate Substances 0.000 description 4
- 239000004215 Carbon black (E152) Substances 0.000 description 3
- MWUXSHHQAYIFBG-UHFFFAOYSA-N Nitric oxide Chemical compound O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 229930195733 hydrocarbon Natural products 0.000 description 3
- 150000002430 hydrocarbons Chemical class 0.000 description 3
- 230000008676 import Effects 0.000 description 3
- 230000003647 oxidation Effects 0.000 description 3
- 238000007254 oxidation reaction Methods 0.000 description 3
- 238000012856 packing Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000011144 upstream manufacturing Methods 0.000 description 3
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 2
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 2
- 229910002092 carbon dioxide Inorganic materials 0.000 description 2
- 239000001569 carbon dioxide Substances 0.000 description 2
- 229910002091 carbon monoxide Inorganic materials 0.000 description 2
- 238000010531 catalytic reduction reaction Methods 0.000 description 2
- 239000003610 charcoal Substances 0.000 description 2
- 235000019504 cigarettes Nutrition 0.000 description 2
- 239000012141 concentrate Substances 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 235000014366 other mixer Nutrition 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 239000013585 weight reducing agent Substances 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 1
- 241000237509 Patinopecten sp. Species 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 238000004176 ammonification Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- OHJMTUPIZMNBFR-UHFFFAOYSA-N biuret Chemical compound NC(=O)NC(N)=O OHJMTUPIZMNBFR-UHFFFAOYSA-N 0.000 description 1
- 125000006367 bivalent amino carbonyl group Chemical group [H]N([*:1])C([*:2])=O 0.000 description 1
- 210000003850 cellular structure Anatomy 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000006477 desulfuration reaction Methods 0.000 description 1
- 239000002283 diesel fuel Substances 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000006062 fragmentation reaction Methods 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical compound OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 description 1
- 230000003137 locomotive effect Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 239000001294 propane Substances 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000007634 remodeling Methods 0.000 description 1
- 238000012958 reprocessing Methods 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 235000020637 scallop Nutrition 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000010257 thawing Methods 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/18—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control
- F01N3/20—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control specially adapted for catalytic conversion ; Methods of operation or control of catalytic converters
- F01N3/2066—Selective catalytic reduction [SCR]
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
- B01F25/40—Static mixers
- B01F25/42—Static mixers in which the mixing is affected by moving the components jointly in changing directions, e.g. in tubes provided with baffles or obstructions
- B01F25/43—Mixing tubes, e.g. wherein the material is moved in a radial or partly reversed direction
- B01F25/431—Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor
- B01F25/4315—Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor the baffles being deformed flat pieces of material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
- B01F25/40—Static mixers
- B01F25/42—Static mixers in which the mixing is affected by moving the components jointly in changing directions, e.g. in tubes provided with baffles or obstructions
- B01F25/43—Mixing tubes, e.g. wherein the material is moved in a radial or partly reversed direction
- B01F25/431—Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor
- B01F25/4316—Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor the baffles being flat pieces of material, e.g. intermeshing, fixed to the wall or fixed on a central rod
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
- B01F25/40—Static mixers
- B01F25/42—Static mixers in which the mixing is affected by moving the components jointly in changing directions, e.g. in tubes provided with baffles or obstructions
- B01F25/43—Mixing tubes, e.g. wherein the material is moved in a radial or partly reversed direction
- B01F25/431—Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor
- B01F25/4318—Ring-shaped blades or strips
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
- B01F25/40—Static mixers
- B01F25/42—Static mixers in which the mixing is affected by moving the components jointly in changing directions, e.g. in tubes provided with baffles or obstructions
- B01F25/43—Mixing tubes, e.g. wherein the material is moved in a radial or partly reversed direction
- B01F25/431—Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor
- B01F25/43197—Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor characterised by the mounting of the baffles or obstructions
- B01F25/431971—Mounted on the wall
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/24—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
- F01N3/28—Construction of catalytic reactors
- F01N3/2892—Exhaust flow directors or the like, e.g. upstream of catalytic device
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2240/00—Combination or association of two or more different exhaust treating devices, or of at least one such device with an auxiliary device, not covered by indexing codes F01N2230/00 or F01N2250/00, one of the devices being
- F01N2240/20—Combination or association of two or more different exhaust treating devices, or of at least one such device with an auxiliary device, not covered by indexing codes F01N2230/00 or F01N2250/00, one of the devices being a flow director or deflector
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/12—Improving ICE efficiencies
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Dispersion Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Exhaust Gas After Treatment (AREA)
Abstract
An engine exhaust aftertreatment system including a ring disposed in an exhaust conduit. The ring assists in the introduction and conversion of a reductant introduced by an injector.
Description
Technical field
The present invention relates to the engine exhaust after-treatment system, and relate more specifically to adopt the exhaust after treatment system for the reducing agent of NOx reduction technique.
Background technique
Can comprise selective catalytic reduction (SCR) system at the pump-down process or the after-treatment system that are used for power system, to remove or to reduce nitrogen oxide (NOx or NO) effulent from engine exhaust.The SCR system uses the reducing agent that is imported in the vent systems, for example urea.
US Patent No. 7,581,387 disclose a kind of hybrid system that comprises be used to the hybrid blade that urea is mixed with exhaust stream.
Summary of the invention
The invention provides and be configured to reducing agent is imported the sparger in the exhaust duct and is configured in the engine exhaust after-treatment system of the ring in the exhaust stream a kind of comprising.
Description of drawings
Fig. 1 comprises motor and with the skeleton diagram of the power system of the after-treatment system of mixer.
Fig. 2 is the front view of mixer.
Fig. 3 is another embodiment's of mixer front view.
Fig. 4 is another embodiment's of mixer front view.
Fig. 5 is another embodiment's of mixer front view.
Fig. 6 is another embodiment's of mixer front view.
Fig. 7 is the skeleton diagram that has added the double branch pipe after-treatment system of mixer.
Embodiment
As shown in Figure 1, power system 10 comprises motor 12 and for the treatment of the after-treatment system 14 of the exhaust stream 16 that is produced by motor 12.Motor 12 can comprise other unshowned feature structures, such as controller, fuel system, air system, cooling system, peripheral equipment, power train member, turbosupercharger, exhaust gas recycling system etc.
After-treatment system 14 comprises exhaust duct 18 and selective catalytic reduction (SCR) system 20.SCR system 20 comprises SCR catalyzer 22, mixing duct 24, mixer 26 and reductant supply system 28.
Reducing agent 30 is from nozzle or the injector tip 42 of sparger 40, to form reducing agent spraying 44 or otherwise to import in exhaust stream 16 or the SCR catalyzer 22.The position of injector tip 42 can be so that along the direct guiding downwards of the center line of mixing duct 24 and mixer 26 reducing agent spraying 44.
After-treatment system 14 also can comprise diesel oxidation catalyst (DOC) 46, diesel particulate filter (DPF) 48 and cleaning catalyst 50.DOC 46 and DPF 48 can be arranged in as shown in the figure the same pot or separate.SCR catalyzer 22 and cleaning catalyst 50 also can be arranged in as shown in the figure the same pot or separate.
After-treatment system 14 is configured to remove, collect or transform undesirable composition from exhaust stream 16.DOC 46 changes into carbon dioxide (CO2) with carbon monoxide (CO) and unburned hydrocarbon (HC).DPF 48 collecting granules materials or charcoal cigarette.SCR catalyzer 22 is configured to the amount of the NOx of minimizing reduction exhaust stream 16 in the situation that has reducing agent 30.
Also can comprise thermal source 52, to remove the charcoal cigarette from DPF 48, heat management SCR catalyzer 22, DOC 46 or cleaning catalyst 50 to remove desulfuration from SCR catalyzer 22, are perhaps removed the sludge of the established reducing agent 30 of possibility.Thermal source 52 can be presented as burner, be used for forming at DOC 46 hydrocarbon metering supply system, electrical heating elements, microwave device or other thermals source of exothermic reaction.Thermal source 52 also can be presented as motor 12 is turned round under the state that produces exhaust stream 16 temperature that raise.Thermal source 52 also can be presented as back pressure valve or another confining device in the exhaust, so that exhaust stream 16 temperature raise.
In illustrated embodiment, exhaust stream 16 leaves motor 12, gets around or process thermal source 52, through DOC 46, DPF 48, then passes through SCR system 20, and then via exhaust duct 18 process cleaning catalysts 50.
Also can other exhaust gas treatment devices be set in SCR system 20 upstreams, downstream or its inside.In illustrated embodiment, SCR system 20 is positioned at DPF 48 downstreams and DOC 46 is positioned at DPF 48 upstreams.Thermal source 52 is positioned at DOC 46 upstreams.Cleaning catalyst 50 is positioned at SCR system 20 downstreams.In other embodiments, these devices can adopt various arranged in order and can be combined in together.In one embodiment, SCR catalyzer 22 can make up with DPF 48, and wherein catalyst material is deposited on the DPF 48.
Although other reducing agents 30 are possible, urea is the source of the most general reducing agent 30.Carbamide reducing agent 30 decomposes or hydrolysis ammonification (NH3) and then be absorbed or otherwise be stored in the SCR catalyzer 22.Mixing duct 24 can be very long, with the mixing of assisting reducing agent 30 or be evenly distributed in the exhaust stream 16 and be provided for the waiting time that carbamide reducing agent 30 changes into NH3.NH3 is reduced into nitrogen (N2) by NOx and is consumed in SCR catalyzer 22.
Also can comprise controller and sensing system, with other members in control engine 12, thermal source 52, reductant supply system 28 and power system 10 or its application.
Because ring 54 can be smooth, so the surface of ring can impenetrating thickness 58 be consistent and identical with front face surface 55.Transverse plane 65 passes mixer and cuts mixing duct 24.Transverse plane 65 comprises the plane group parallel with it.Transverse plane 65 can be arranged or extensible another part of passing mixer 26 along front face surface 55.Transverse plane 65 can be perpendicular to exhaust stream 16, as shown in the figure.Transverse plane 65 also can be perpendicular to the inwall 25 of mixing duct 24.In other embodiments, Transverse plane 65 can with 26 one-tenth various angle configurations of exhaust stream 16 and inwall.
Describe and be depicted as toroid and circular and have " diameter " although will encircle 54, encircling 54 also can be rectangle, octagonal, leg-of-mutton or any other shape.Ring 54 shape can be consistent with the interior week of mixing duct 24 and at least a portion of shape that can corresponding mixing duct 24 with holding it mate.Ring 54 also can have the shape and the size that are different from mixing duct 24 and be adapted to fit in (for example, ring 54 can have the square shape that is engaged in the circular mixing duct 24) in the mixing duct 24.Ring width 62 is can yes or no constant.The profile of ring 54 also can be different from interior shape (for example, profile can be circular, and interior shape and central opening 64 can be rectangles).
The outer surface 57 of ring 54 and the separation between the inwall 25 limit gap 68.Gap 68 can be annular or have a difformity.Gap 68 can have gap width 70.It is constant that gap width 70 can yes or no around ring 54.In certain embodiments, can there be gap 68 at some positions of ring 54.
Some size situations of mixer 26 below are provided.These size situations can be depending on a large amount of variablees that can change to some extent between different power system 10.For example, suitable mixer 26 sizes can be depending on that exhaust stream 16 speed, mixing duct 24 sizes, motor 12 duty cycle, motor 12 back pressures require, reducing agent is sprayed 44 drop sizes, reducing agent is sprayed 44 speed.For these variablees are described, aspect ratio, limit following size and scope is provided.
The size of gap width 70 also can be the function of inner width 29.In one embodiment, gap 68 transversely the area on plane 65 can be mixing duct transversely plane 65 area about 1.3%.In other embodiments, gap 68 transversely plane 65 area can between mixing duct transversely plane 65 area 0.5% and 5% between, between 0.1% and 10% or between 0.7% and 2%.
The size of ring width 62 also can be the function of inner width 29.In one embodiment, ring width 62 can be about 10% of inner width 29.In other embodiments, ring width 62 can between inner width 29 5% and 15% between or between 2% and 25%.
Fig. 2-6 shows the various embodiments of the mixer 26 with various features as described below.Mixer 26 can comprise any combination of the feature of describing in the literary composition.Fig. 2 will encircle 54 and illustrate as solid surface.Fig. 2 also illustrates spacer element 66 can be separated with inwall 25 and the spot welding 72 of installing or be connected to inwall 25 forms by encircling 54.
Fig. 3 shows ring 54 can comprise the one or more openings 73 that pass front face surface 55.Opening 73 can have the various positions on ring 54 and can form various patterns.Fig. 3 also illustrates spacer element 66 can be by forming from encircling the contact pin (tab) 74 that 54 outer surface 57 extends.Then the far-end of contact pin 74 can weld, inserts or be otherwise connected to mixing duct 24, separates with inwall 25 and installs or be connected to inwall 25 will encircle 54, and form gap 68.
Fig. 4 shows mixer 26 can comprise the central construct 76 that extends in the central opening 64.These central construct 76 can from encircle 54 internal surface 56 from another position or body extend.Central construct 76 can be presented as large parts, little wire or silk screen.
Fig. 5 shows can increase guide plate 78 at mixer 26.Guide plate 78 comprises guide plate opening 80 and inflector 82.16 one-tenth of inflector 82 and exhaust streams less than the angle configurations of 90 degree and thus directing exhaust gas stream 16 at a certain angle by guide plate opening 80.Guide plate 78 can form by curved cuts 84 or punching press sector part (scallop) 86.Fig. 6 illustrates inflector 82 and also can be formed by spacer element 66 or central construct 76.
Fig. 1 shows the position of mixer 26 in mixing duct 24.Mixer 26 is configured in the inwall 25 at mixer distance 88 places of distance injector tip 42.Mixer distance 88 can be such: when reducing agent spraying 44 arrival encircled 54, the size of spraying 44 when it expands was roughly the size of central opening 64.
Fig. 7 shows mixer 26 and can be used in the double branch pipe after-treatment system 90.Double branch pipe after-treatment system 90 comprises and receives exhaust stream 16 and from the first and second SCR arms 91 and 92 of the reducing agent 30 of reductant supply system 28.
Double branch pipe after-treatment system 90 can comprise that also exhaust stream 16 is delivered to first and second of reductant supply system 28 enters arm 95 and 96.From the first and second exhaust stream 16 divided or separations in the merging section 97 of exhaust duct 18 that enter arm 95 and 96.
First and second enter arm 95 and 96 is shown as and comprises DPF 48 and DOC 46, but can not comprise above-mentioned any one, perhaps can comprise other members.In one embodiment, first and second enter arm 95 and 96 and do not comprise DPF 48.First and second enter arm 95 and 96 also can be shown as with respect to the first and second SCR arms 91 and 92 configuration that meets at right angles, but can become various other angle configurations or can dispose linearly.Double branch pipe after-treatment system 90 also can be accommodated in the box structure with the inwall of separating exhaust stream.
Industrial applicibility
Reducing agent 30 is assigned in the exhaust stream 16 equably by all passages that NH3 are directed to equably the SCR catalyzer improved the efficient of SCR system 20 and therefore in a large number conversion can occur.Reducing agent 30 is assigned to equably the amount that also can reduce the required reducing agent 30 of the larger efficient of realization in the exhaust stream 16.Reducing agent 30 is assigned to equably also can prevents from the exhaust stream 16 too much NH3 is directed to a part of SCR catalyst area that can cause NH3 to slip over.
When reducing agent 30 does not resolve into NH3 rapidly, may form sludge, and assemble the thick-layer of reducing agent 30.These layers are can be along with increasing reducing agent 30 injected or collect and accumulate, and this can have and stops the cooling action of resolving into NH3.As a result, reducing agent 30 is sublimed into crystal or otherwise is transformed into solid constituent and forms sludge.The sludge component can comprise biuret (NH2CONHCONH2) or cyanuric acid ((NHCO) 3) or another kind of component, depends on temperature and other conditions.In the zone that these sludges can be formed on reducing agent spraying 44 bumps, precipitate or stagnate or on the surface.
These sludges can have adverse effect to the running of power system 10.Sludge can block exhaust stream 16 and flow, and causes higher back pressure and reduces motor 12 and after-treatment system 14 performances and efficient.Sludge also can interrupt reducing agent 30 and flow and be mixed in the exhaust stream 16, reduces thus and resolves into NH3 and reduce the NOx reduction efficiency.Sedimentary formation has also consumed reducing agent 30, makes the control of injection more difficult and reduced potentially the NOx reduction efficiency.The sludge member of SCR system 20 that also may corrode and degrade.
The increase of restriction back pressure is also very important.High back pressure can endanger motor 12 performances.High back pressure can cause that also sludge forms and exhaust gas leakage.
Can adopt gap 68 to allow exhaust stream 16 to flow through, still realize above-mentioned rolling effect simultaneously.Thisly flow through the stagnation that prevents otherwise will form sedimentary reducing agent 30 and assemble.This flowing through also helps to reduce back pressure.If gap 68 is excessive, then above-mentioned rolling effect may be hindered, and will only carry out around ring 54 rather than roll through central opening 64 because flow in a large number.If gap 68 is too small, then describedly flow through the remarkable minimizing that may be not enough to prevent sludge or realize back pressure.
Gap 68 can be along the periphery location along ring 54 outer surface 57, because this is that reducing agent is with the position of assembling.In certain embodiments, gap 68 can only be positioned at ring 54 bottom, reducing agent 30 otherwise can assemble here.
But can adopt opening 73 to help reduce back pressure and weight reduction.Also can form flowing through and discharging area of reducing agent 30 gatherings with opening 73, prevent thus sludge.
Central construct 76 can help to make reducing agent spray 44 fragmentations and atomizing, helps thus to be converted into NH3.Central construct 76 also can import the turbulent flow that can help to be converted into NH3 in the exhaust stream 16.Central construct 76 can not form sludge, because they are positioned at the zone with high flow rate and high-temperature.Central construct 76 also can increase rigidity and the structural strength of mixer 26.
Can adopt guide plate 78 except rolling, also eddy flow is imported in the exhaust stream 16 to be used for other mixing.In certain embodiments, guide plate 78 can produce the counterrotating eddy flow.The same with opening 73, but guide plate 78 also can help to reduce back pressure and weight reduction.Also can form flowing through and discharging area of reducing agent 30 gatherings with guide plate 78, prevent thus sludge.
Because mixer 26 imports limited back pressure, thus it can be equably in conjunction with from the first and second exhaust streams 16 that enter arm 95 and 96.The rolling that forms by mixer 26 also can help exhaust stream 16 flowed and be separated into first and second and leave in arm 91 and 92.The mixer that greatly depends on eddy flow and turbulent flow can form any one the bias current of leaving in arm 91 and 92 towards first and second.
Although above mixer 26 is described as assisting reducing agent is imported exhaust stream, also can imagine, mixer 26 can be used to assist any various materials are imported in any various flowing.Do not break away from the scope of following claim although embodiments of the invention as described herein can merge, it is evident that to those skilled in the art, can make various remodeling and modification.According to specification with to practice of the present invention, other embodiments for a person skilled in the art will be apparent.Should think specification and example only for exemplary, true scope of the present invention is indicated by following claim and their equivalent.
Claims (10)
1. an engine exhaust after-treatment system (14) comprising:
Be configured to that reducing agent (30) imported the sparger (40) in the exhaust duct (24) of motor (12) and be configured in ring (54) in the described exhaust duct (24).
2. engine exhaust after-treatment system according to claim 1 (14), wherein, described ring (54) is smooth.
3. each described engine exhaust after-treatment system (14) according to claim 1-2, wherein, described ring (54) is toroidal and has the rectangular cross-section.
4. each described engine exhaust after-treatment system (14) according to claim 1-3, wherein, described ring (54) limits central opening (64), described central opening along the area of the Transverse plane (65) of described exhaust duct (24) between the area of described Transverse plane (65) in described exhaust duct (24) 50% and 70% between.
5. each described engine exhaust after-treatment system (14) according to claim 1-4, wherein, described ring (54) limits the gap (68) of extending around the periphery of described ring (54), and described gap is formed by the spacer element (66) between the inwall (25) of the outer surface (57) of described ring and described exhaust duct (24).
6. engine exhaust after-treatment system according to claim 5 (14), wherein, described gap (68) have the width (70) between 1/16 and 1/2 inch.
7. engine exhaust after-treatment system according to claim 5 (14), wherein, described gap (68) have between the area of Transverse plane (65) in described exhaust duct (24) of described exhaust duct (24) 0.5% and 5% between the area along described Transverse plane (65).
8. each described engine exhaust after-treatment system (14) according to claim 1-7, wherein, described ring (54) is positioned at apart from the certain distance (88) of described sparger (40) to be located, so that when the spraying (44) of described reducing agent (30) arrived described ring (54), described spraying (44) was not more than central opening (64).
9. each described engine exhaust after-treatment system (14) according to claim 1-8, wherein, described exhaust duct (24) is punished greater than the distance (94) of the width (29) of described exhaust duct (24) at described ring (54) the downstream described ring of distance (54) and is divided into 2 or more arm (91,92).
10. each described engine exhaust after-treatment system (14) according to claim 1-9, wherein, described ring (54) comprises a plurality of openings (73), inflector (82) and extends to central construct (76) in the central opening (64) in the described ring (54).
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US12/754,144 | 2010-04-05 | ||
US12/754,144 US20110239631A1 (en) | 2010-04-05 | 2010-04-05 | Ring Reductant Mixer |
PCT/US2011/030865 WO2011126930A2 (en) | 2010-04-05 | 2011-04-01 | Ring reductant mixer |
Publications (2)
Publication Number | Publication Date |
---|---|
CN102933810A true CN102933810A (en) | 2013-02-13 |
CN102933810B CN102933810B (en) | 2016-09-28 |
Family
ID=44708017
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201180027335.7A Expired - Fee Related CN102933810B (en) | 2010-04-05 | 2011-04-01 | Ring reductant mixer |
Country Status (5)
Country | Link |
---|---|
US (1) | US20110239631A1 (en) |
CN (1) | CN102933810B (en) |
DE (1) | DE112011101199T5 (en) |
GB (1) | GB2491777A (en) |
WO (1) | WO2011126930A2 (en) |
Families Citing this family (32)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ATE524643T1 (en) * | 2007-12-05 | 2011-09-15 | Emitec Denmark As | NOZZLE ARRANGEMENT |
DE102010038143A1 (en) * | 2010-10-13 | 2012-04-19 | Hjs Emission Technology Gmbh & Co. Kg | A method of lowering the soot ignition temperature of soot accumulated on a particulate filter |
CN103748330A (en) * | 2011-08-25 | 2014-04-23 | 丰田自动车株式会社 | Exhaust gas purification device for internal combustion engine |
US9347355B2 (en) | 2011-09-08 | 2016-05-24 | Tenneco Automotive Operating Company Inc. | In-line flow diverter |
US9726063B2 (en) * | 2011-09-08 | 2017-08-08 | Tenneco Automotive Operating Company Inc. | In-line flow diverter |
US20130152555A1 (en) * | 2011-12-15 | 2013-06-20 | Caterpillar Inc. | Fluid injection lance with balanced flow distribution |
FR2986559A1 (en) * | 2012-02-03 | 2013-08-09 | Peugeot Citroen Automobiles Sa | Acoustic element for use with vibration decoupling device of exhaust line of car, has circular ring provided with strip, and crenel interposed between circular ring and strip, where crenel comprises connection base with axial edge |
US8938954B2 (en) | 2012-04-19 | 2015-01-27 | Donaldson Company, Inc. | Integrated exhaust treatment device having compact configuration |
US9581067B2 (en) * | 2012-09-28 | 2017-02-28 | Faurecia Emissions Control Technologies, Usa, Llc | Exhaust system mixer with impactor |
US9258949B2 (en) * | 2013-06-19 | 2016-02-16 | National Diversified Sales, Inc. | Adjustable drip emitter |
US9995193B2 (en) | 2013-07-25 | 2018-06-12 | Faurecia Emissions Control Technologies Usa, Llc | Mixer with swirl box for a vehicle exhaust system |
WO2015026305A2 (en) * | 2013-08-22 | 2015-02-26 | Ford Otomotiv Sanayi Anonim Sirketi | An exhaust gas reducer |
US8999276B1 (en) | 2013-09-19 | 2015-04-07 | Caterpillar Inc. | System and method for mixing of fluids |
US9267417B2 (en) * | 2013-10-31 | 2016-02-23 | Faurecia Emissions Control Technologies Usa, Llc | Diffuser plate |
US9528415B2 (en) * | 2014-01-31 | 2016-12-27 | Donaldson Company, Inc. | Dosing and mixing arrangement for use in exhaust aftertreatment |
DE102014213746A1 (en) * | 2014-07-15 | 2016-01-21 | Eberspächer Exhaust Technology GmbH & Co. KG | Static mixer |
JP6224569B2 (en) * | 2014-10-22 | 2017-11-01 | トヨタ自動車株式会社 | Dispersion plate |
WO2016111701A1 (en) | 2015-01-09 | 2016-07-14 | Cummins Emission Solutions, Inc. | Selective catalytic reduction with integrated decomposition chamber with exhaust flow swirl generating design |
US10035102B2 (en) | 2015-11-18 | 2018-07-31 | Ford Global Technologies, Llc | System for a urea mixer |
US10100706B2 (en) | 2016-02-12 | 2018-10-16 | Ford Global Technologies, Llc | Urea mixer |
US20170362987A1 (en) * | 2016-06-20 | 2017-12-21 | Electro-Motive Diesel | Engine system having mixing mechanism for exhaust and injected fluid and engine exhaust treatment strategy |
WO2018005704A1 (en) * | 2016-06-29 | 2018-01-04 | Great Lakes Pollution Control, Inc. | Using electromagnetic waves and/or injection to facilitate operation of catalytic converters |
DE102016217750A1 (en) | 2016-09-16 | 2018-03-22 | Continental Automotive Gmbh | exhaust gas treatment unit |
WO2018222180A1 (en) | 2017-05-31 | 2018-12-06 | Faurecia Emissions Control Technologies, Usa, Llc | Mixer for a vehicle exhaust system |
CN108150250A (en) * | 2018-01-04 | 2018-06-12 | 中国第汽车股份有限公司 | A kind of integrated form equipment for after-treatment |
WO2019194784A1 (en) | 2018-04-02 | 2019-10-10 | Cummins Emission Solutions Inc. | Aftertreatment system including noise reducing components |
US10287948B1 (en) | 2018-04-23 | 2019-05-14 | Faurecia Emissions Control Technologies, Usa, Llc | High efficiency mixer for vehicle exhaust system |
US10316721B1 (en) | 2018-04-23 | 2019-06-11 | Faurecia Emissions Control Technologies, Usa, Llc | High efficiency mixer for vehicle exhaust system |
DE112018007799T5 (en) | 2018-07-03 | 2021-03-25 | Cummins Emission Solutions Inc. | DECOMPOSITION REACTOR WITH BODY MIXTURE |
US10787946B2 (en) | 2018-09-19 | 2020-09-29 | Faurecia Emissions Control Technologies, Usa, Llc | Heated dosing mixer |
US11156141B2 (en) * | 2019-06-24 | 2021-10-26 | Delavan Inc. | Fluid injectors for hot flow |
US11549422B1 (en) | 2021-12-06 | 2023-01-10 | Tenneco Automotive Operating Company Inc. | Exhaust system for a combustion engine including a flow distributor |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2003328742A (en) * | 2002-05-17 | 2003-11-19 | Toyota Motor Corp | Exhaust emission control device of internal-combustion engine |
EP1712753A2 (en) * | 2005-04-15 | 2006-10-18 | Iveco S.p.A. | Module and method for introducing a urea solution into the exhaust gas of an engine |
JP2008128093A (en) * | 2006-11-21 | 2008-06-05 | Mitsubishi Fuso Truck & Bus Corp | Exhaust emission control device for internal combustion engine |
US20080134671A1 (en) * | 2006-12-12 | 2008-06-12 | Bayerische Motoren Werke Aktiengesellschaft | Device for Admixing a Reducing Agent into an Exhaust Gas Flow of an Internal Combustion Engine |
WO2008111254A1 (en) * | 2007-03-12 | 2008-09-18 | Bosch Corporation | Exhaust gas purification apparatus for internal combustion engine |
US20090056319A1 (en) * | 2007-09-04 | 2009-03-05 | Warner Jay V | Exhaust Aftertreatment System with Pre-Catalysis |
Family Cites Families (24)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4065918A (en) * | 1973-02-12 | 1978-01-03 | Ethyl Corporation | Exhaust systems |
US4492212A (en) * | 1982-08-09 | 1985-01-08 | Dooley Richard L | Internal combustion engine of improved efficiency |
CA1298957C (en) * | 1987-01-27 | 1992-04-21 | Motonobu Kobayashi | Method for removal of nitrogen oxides from exhaust gas of diesel engine |
KR950012137B1 (en) * | 1989-02-02 | 1995-10-14 | 닛뽄 쇼크바이 카가꾸 고오교오 가부시기가이샤 | Method of removing nitrogen oxides in exhaust gases from a diesel engine |
JPH04178470A (en) * | 1990-11-13 | 1992-06-25 | Tokai Carbon Co Ltd | Apparatus for producing carbon black and production process |
FI921889A (en) * | 1991-05-02 | 1992-11-03 | Scambia Ind Dev Ag | KATALYSATOR FOER KATALYTISK BEHANDLING AV AVGASER |
US5185998A (en) * | 1992-04-10 | 1993-02-16 | Kenneth Brew | Catalytic converter accessory apparatus |
US5881555A (en) * | 1997-05-21 | 1999-03-16 | Brunswick Corporation | Exhaust pressure pulsation control apparatus for marine propulsion system |
GB2381218B (en) * | 2001-10-25 | 2004-12-15 | Eminox Ltd | Gas treatment apparatus |
US6745562B2 (en) * | 2002-09-16 | 2004-06-08 | Kleenair Systems, Inc. | Diverter for catalytic converter |
US7131514B2 (en) * | 2003-08-25 | 2006-11-07 | Ford Global Technologies, Llc | Noise attenuation device for a vehicle exhaust system |
DE102004004738A1 (en) * | 2004-01-30 | 2005-08-18 | Robert Bosch Gmbh | Method and device for the after-treatment of an exhaust gas of an internal combustion engine |
WO2006009056A1 (en) * | 2004-07-16 | 2006-01-26 | Nissan Diesel Motor Co., Ltd. | Exhaust purification apparatus for engine |
US7581387B2 (en) | 2005-02-28 | 2009-09-01 | Caterpillar Inc. | Exhaust gas mixing system |
US20070144158A1 (en) * | 2005-12-22 | 2007-06-28 | Girard James W | Exhaust dispersion device |
US7328572B2 (en) * | 2006-02-23 | 2008-02-12 | Fleetguard, Inc. | Exhaust aftertreatment device with star-plugged turbulator |
DE102006043225A1 (en) * | 2006-09-11 | 2008-03-27 | J. Eberspächer GmbH & Co. KG | Exhaust system for an internal combustion engine |
US7908845B2 (en) * | 2007-04-16 | 2011-03-22 | GM Global Technology Operations LLC | Mixing apparatus for an exhaust after-treatment system |
JP4787817B2 (en) * | 2007-12-27 | 2011-10-05 | 三菱ふそうトラック・バス株式会社 | Engine exhaust purification system |
DE602008002403D1 (en) * | 2008-02-12 | 2010-10-14 | Magneti Marelli Spa | Exhaust system of an internal combustion engine |
US8141353B2 (en) * | 2008-04-25 | 2012-03-27 | Tenneco Automotive Operating Company Inc. | Exhaust gas additive/treatment system and mixer for use therein |
US8141538B2 (en) * | 2008-12-12 | 2012-03-27 | Chung-Yu Yang | Intake ducting device for a car engine |
EP2358982B1 (en) * | 2008-12-17 | 2017-11-08 | Donaldson Company, Inc. | Flow device for an exhaust system |
US8539761B2 (en) * | 2010-01-12 | 2013-09-24 | Donaldson Company, Inc. | Flow device for exhaust treatment system |
-
2010
- 2010-04-05 US US12/754,144 patent/US20110239631A1/en not_active Abandoned
-
2011
- 2011-04-01 GB GB1217708.5A patent/GB2491777A/en not_active Withdrawn
- 2011-04-01 CN CN201180027335.7A patent/CN102933810B/en not_active Expired - Fee Related
- 2011-04-01 DE DE112011101199T patent/DE112011101199T5/en not_active Withdrawn
- 2011-04-01 WO PCT/US2011/030865 patent/WO2011126930A2/en active Application Filing
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2003328742A (en) * | 2002-05-17 | 2003-11-19 | Toyota Motor Corp | Exhaust emission control device of internal-combustion engine |
EP1712753A2 (en) * | 2005-04-15 | 2006-10-18 | Iveco S.p.A. | Module and method for introducing a urea solution into the exhaust gas of an engine |
JP2008128093A (en) * | 2006-11-21 | 2008-06-05 | Mitsubishi Fuso Truck & Bus Corp | Exhaust emission control device for internal combustion engine |
US20080134671A1 (en) * | 2006-12-12 | 2008-06-12 | Bayerische Motoren Werke Aktiengesellschaft | Device for Admixing a Reducing Agent into an Exhaust Gas Flow of an Internal Combustion Engine |
WO2008111254A1 (en) * | 2007-03-12 | 2008-09-18 | Bosch Corporation | Exhaust gas purification apparatus for internal combustion engine |
US20090056319A1 (en) * | 2007-09-04 | 2009-03-05 | Warner Jay V | Exhaust Aftertreatment System with Pre-Catalysis |
Also Published As
Publication number | Publication date |
---|---|
US20110239631A1 (en) | 2011-10-06 |
CN102933810B (en) | 2016-09-28 |
WO2011126930A3 (en) | 2012-04-05 |
WO2011126930A2 (en) | 2011-10-13 |
DE112011101199T5 (en) | 2013-01-24 |
GB201217708D0 (en) | 2012-11-14 |
GB2491777A (en) | 2012-12-12 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN102933810A (en) | Ring reductant mixer | |
CN204113400U (en) | Reducing agent injector mounting assembly | |
US8359832B2 (en) | SCR reductant mixer | |
US8959900B2 (en) | Exhaust aftertreatment system for internal combustion engine | |
US20120151902A1 (en) | Biased reductant mixer | |
US8893481B2 (en) | Reductant aqueous solution mixing device and exhaust aftertreatment device provided with the same | |
US8991160B2 (en) | Reductant aqueous solution mixing device and exhaust aftertreatment device provided with the same | |
US9638079B2 (en) | Exhaust mixer, emissions cleaning module and method | |
US9598999B2 (en) | Integrated exhaust treatment device having compact configuration | |
US9238991B2 (en) | Internal combustion engine and exhaust aftertreatment system | |
US9371764B2 (en) | After-treatment component | |
CN102741517B (en) | Exhausted gas post-processing system | |
EP3392480B1 (en) | System for mixing a liquid spray into a gaseous flow and exhaust aftertreatment device comprising same | |
CN101550860B (en) | System and method for treating exhaust gas from engine | |
EP3313558B1 (en) | Method, apparatus and mixing device for evenly mixing reactant to exhaust gas flow | |
CN203856551U (en) | Mixer module and emission cleaning module | |
CN101922329A (en) | The apparatus and method of emissions filter are used to regenerate | |
US10961887B2 (en) | Integrated reductant mixer and heater apparatus for exhaust treatment systems | |
CN105041430A (en) | Integrated mixing system for exhaust aftertreatment system | |
US9291086B2 (en) | Exhaust component mounting structure | |
WO2014032052A1 (en) | Reductant injection and mixing system | |
CN204984552U (en) | A exhaust after treatment system for engine | |
US20180078912A1 (en) | Low pressure drop swirling flow mixer | |
GB2500059A (en) | Mixer for an exhaust gas after-treatment system | |
CN103089383B (en) | Guiding device and guiding method for diesel engine selective catalytic reduction (SCR) system for automobile |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
C06 | Publication | ||
PB01 | Publication | ||
C10 | Entry into substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160928 Termination date: 20210401 |
|
CF01 | Termination of patent right due to non-payment of annual fee |