Summary of the invention
The object of the invention is to overcome existing above-mentioned deficiency in the prior art, a kind of method of measuring the feed uniformity coefficient is provided, the method has reduced the pollution of methyl violet dust to environment, has improved the detection accuracy of feed mixture homogeneity.
Further purpose of the present invention provides a kind of method that adopts the measurement feed uniformity coefficient that sampler takes a sample, and the method more can be reacted the situation of feed uniformity coefficient really.
In order to realize the foregoing invention purpose, the invention provides following technical scheme:
A kind of method of measuring the feed uniformity coefficient may further comprise the steps:
(1), preparation methyl violet tracer
(1) is 95% above ethanol dissolving methyl violet with concentration expressed in percentage by volume, makes methyl violet solution;
(2) the methyl violet solution that step (1) is made mixes with the tracer carrier, stirs;
(3) potpourri of drying steps (2) methyl violet solution and tracer carrier gets the methyl violet tracer;
(2), preparation Feed Sample
After feed added mixer, again the methyl violet tracer is added mixer, the quality of methyl violet tracer is 0.5~2:1000 with the ratio of feeding quality, mixes;
(3), cloud test
Sampling with the content of methyl violet in the colorimetric method for determining sample, is reacted the mixture homogeneity of feed with the difference of methyl violet content in the sample of diverse location in the above-mentioned feed.
As mentioned above, in the preparation of methyl violet tracer, the quality of methyl violet and ethanol and volume ratio are 1g:10-20mL; Filter after the ethanol dissolving methyl violet, make methyl violet solution; The quality of tracer carrier and ethanol and volume ratio are 5-10g:1mL; The tracer carrier is a kind of in calcium monohydrogen phosphate, inferior powder, the rice bran; The particle diameter of described tracer carrier is the 60-100 order.
The inventor finds in long-term practical study, always there is part not to be dissolved in the existing methyl violet raw material and extracts with the existence of the impurity in the organic solvent, and impurity content can't be predicted and skewness, so that can not reflect more exactly the feed mixture homogeneity by methyl violet content in the working sample, thereby the accuracy that the feed mixture homogeneity is detected is relatively poor.Can not be dissolved in the shortcoming of extracting the impurity in the solvent in order to overcome to contain in the methyl violet raw material, make the methyl violet tracer of preparation can reflect more exactly the feed mixing uniformity, step in the said method (1) is preferably filtered after ethanol dissolving methyl violet, makes methyl violet solution.
As mentioned above, adopt the sampler sampling when taking a sample in the step (three), described sampler, comprise sampler barrel, be provided with elongated slot and baffle plate on the described sampler barrel, described baffle plate is arranged on wherein bus of described sampler barrel, described bus and described elongated slot stagger, rotate in the described sampler barrel and be provided with capping, described capping one end is fixedly connected with handle, and described handle passes described sampler barrel bottom and stretches out sampler barrel; The section at the bus place of described baffle plate and described sampler barrel is perpendicular; Described sampler barrel top is coniform.
The present invention adopts the sampler sampling when the test sample uniformity coefficient, can obtain the sample of diverse location in the mixer, can react more really the situation of feed uniformity coefficient, has improved the detection accuracy of feed mixture homogeneity.
Compared with prior art, beneficial effect of the present invention:
The inventive method adopts dissolving methyl violet solid, mix with the tracer carrier, the potpourri of dry methyl violet solution and tracer carrier again, finally make the methyl violet tracer, so that the inventive method need not to pulverize the methyl violet solid, environmentally friendly, reduced largely the health threat to the operator; Simultaneously, need not the methyl violet solid is pulverized, not only make the method for preparing the methyl violet tracer become more simple and easy to operate, but also saved the input of comminutor equipment, reduced production cost.Further, the inventive method is filtered behind dissolving methyl violet solid, has removed and has not allowed impurity, when making the methyl violet tracer of preparation be used for the feed saturation degree to detect, can improve the accuracy of testing result.Further, the present invention adopts the sampler sampling when the test sample uniformity coefficient, can obtain the sample of mixer inside, can react more really the situation of feed uniformity coefficient.
Embodiment
The present invention is described in further detail below in conjunction with test example and embodiment.But this should be interpreted as that the scope of the above-mentioned theme of the present invention only limits to following embodiment, all technology that realizes based on content of the present invention all belong to scope of the present invention.
Embodiment 1
A kind of method of measuring the feed uniformity coefficient may further comprise the steps:
(1), preparation methyl violet tracer
(1) is the methyl violet of 95% ethanol 200mL dissolving 10g with concentration expressed in percentage by volume, makes methyl violet solution;
(2) the methyl violet solution that step (1) is made mixes with the 2000g calcium monohydrogen phosphate, stirs, and the particle diameter of described calcium monohydrogen phosphate is 100 orders;
(3) put drying with the potpourri of step (2) methyl violet solution and tracer carrier is spacious, make the alcohol solvent volatilization, obtain the methyl violet tracer.
(2), preparation Feed Sample
Behind 1t feed adding mixer, again 2kg methyl violet tracer is added mixer, mix.
(3), cloud test
Adopt sampler to gather the sample of diverse location in the mixer, with the content of methyl violet in the colorimetric method for determining sample, react the mixture homogeneity of feed with the difference of methyl violet content in the sample of diverse location in the above-mentioned feed.
Embodiment 2-4
(1), the method for preparing the methyl violet tracer
Prepare the methyl violet tracer by embodiment 1 described step, compare with embodiment 1, partial parameters related in the method is different, and is as shown in table 1, without specifying, all identical with embodiment 1.
Table 1
(2), preparation Feed Sample
After feed added mixer, again the methyl violet tracer is added mixer, mix.
It is as shown in the table for concrete addition:
Table 2
(3), cloud test
Adopt sampler to gather the sample of diverse location in the mixer, with the content of methyl violet in the colorimetric method for determining sample, react the mixture homogeneity of feed with the difference of methyl violet content in the sample of diverse location in the above-mentioned feed.
The methyl violet tracer that embodiment 1-4 is prepared, concrete operations are as follows:
The Feed Sample that takes by weighing 10.00g ± 0.05g is placed in the small beaker of 100mL, add 30mL absolute ethyl alcohol, stirring and dissolving methyl tracer, beaker loam cake one surface plate filters with the middling speed qualitative filter paper behind the 30min.Make blank with absolute ethyl alcohol and regulate zero point, use spectrophotometer, under 590 wavelength, measure the absorbance of filtrate with the 5mm cuvette.
The absorbance that records take 10 samples of same embodiment is as X1, X2, X3, X4, X5, X6, X7, X8, X9, X10, by formula 1., 2., 3. calculating mean value respectively
Standard deviation S, coefficient of variation CV value (%).
……①
……②
……③
The absorbance that table 3, each sample record
Absorbance | Embodiment | 1 |
Embodiment 2 |
Embodiment 3 |
Embodiment 4 |
X1 |
0.403 |
0.433 |
0.403 |
0.423 |
X2 |
0.388 |
0.387 |
0.388 |
0.377 |
X3 |
0.443 |
0.413 |
0.443 |
0.363 |
X4 |
0.385 |
0.425 |
0.382 |
0.405 |
X5 |
0.419 |
0.399 |
0.409 |
0.399 |
X6 |
0.431 |
0.401 |
0.434 |
0.411 |
X7 |
0.409 |
0.425 |
0.405 |
0.386 |
X8 |
0.364 |
0.395 |
0.368 |
0.415 |
X9 |
0.412 |
0.372 |
0.422 |
0.392 |
X10 |
0.391 |
0.431 |
0.381 |
0.435 |
The accuracy of table 4, each embodiment
Use the methyl violet tracer of embodiment 1-4 preparation, because in the preparation, the impurity of not allowing in the methyl violet raw material is removed, so that the methyl violet tracer of embodiment 1-4 preparation, be used for the test of feed mixture homogeneity, improved the detection accuracy of feed mixture homogeneity.Further, the present invention adopts the sampler sampling when the test sample uniformity coefficient, can obtain the sample of diverse location in the mixer, can react more really the situation of feed uniformity coefficient.
Embodiment 5
A kind of method of measuring the feed uniformity coefficient may further comprise the steps:
(1), prepare the method for methyl violet tracer, may further comprise the steps:
(1) is the methyl violet of 95% ethanol 150mL dissolving 10g with concentration expressed in percentage by volume, filters, make methyl violet solution;
(2) the methyl violet solution that step (1) is made mixes with the 1500g calcium monohydrogen phosphate, stirs, and the particle diameter of described calcium monohydrogen phosphate is 65 orders;
(3) put drying with the potpourri of step (2) methyl violet solution and tracer carrier is spacious, make the alcohol solvent volatilization, obtain the methyl violet tracer.
(2), preparation Feed Sample
Behind 1t feed adding mixer, again 1.5kg methyl violet tracer is added mixer, mix.
(3), cloud test
Adopt sampler to gather the sample of diverse location in the mixer, with the content of methyl violet in the colorimetric method for determining sample, react the mixture homogeneity of feed with the difference of methyl violet content in the sample of diverse location in the above-mentioned feed.
Embodiment 6-7
(1), embodiment 6-7 prepares the method for methyl violet tracer
Prepare the methyl violet tracer by embodiment 5 described steps, compare with embodiment 5, partial parameters related in the method is different, and is as shown in table 4, without specifying, all identical with embodiment 5.
Table 5
(2), preparation Feed Sample
After feed added mixer, again the methyl violet tracer is added mixer, mix.Concrete addition is as shown in the table:
Table 6
(3), cloud test
Adopt sampler to gather the sample of diverse location in the mixer, with the content of methyl violet in the colorimetric method for determining sample, react the mixture homogeneity of feed with the difference of methyl violet content in the sample of diverse location in the above-mentioned feed.
The methyl violet tracer that embodiment 6-7 is prepared and the methyl violet tracer that does not prepare through the present invention are used for the mensuration of feed uniformity coefficient, and concrete operations are as follows:
The Feed Sample that takes by weighing 10.00g ± 0.05g is placed in the small beaker of 100mL, add 30mL absolute ethyl alcohol, stirring and dissolving methyl tracer, beaker loam cake one surface plate filters with the middling speed qualitative filter paper behind the 30min.Make blank with absolute ethyl alcohol and regulate zero point, use spectrophotometer, under 590 wavelength, measure the absorbance of filtrate with the 5mm cuvette.
The absorbance that records take 10 samples of same embodiment is as X1, X2, X3, X4, X5, X6, X7, X8, X9, X10, by formula 1., 2., 3. calculating mean value respectively
Standard deviation S, coefficient of variation CV value (%).
……①
……②
……③
The absorbance that table 7, each sample record
Absorbance |
Embodiment 5 |
Embodiment 6 |
Embodiment 7 |
X1 |
0.413 |
0.403 |
0.403 |
X2 |
0.397 |
0.458 |
0.388 |
X3 |
0.423 |
0.423 |
0.423 |
X4 |
0.425 |
0.385 |
0.385 |
X5 |
0.459 |
0.419 |
0.419 |
X6 |
0.461 |
0.431 |
0.421 |
X7 |
0.436 |
0.467 |
0.379 |
X8 |
0.384 |
0.405 |
0.464 |
X9 |
0.392 |
0.412 |
0.412 |
X10 |
0.411 |
0.391 |
0.391 |
The accuracy of table 8, each embodiment
Use the methyl violet tracer of embodiment 6-7 preparation, because in the preparation, the impurity of not allowing in the methyl violet raw material is removed, so that the methyl violet tracer of embodiment 6-7 preparation, be used for the test of feed mixture homogeneity, improved the detection accuracy of feed mixture homogeneity.Further, the present invention adopts the sampler sampling when the test sample uniformity coefficient, can obtain the sample of diverse location in the mixer, can react more really the situation of feed uniformity coefficient.