CN102925875A - Dual-mode system used for film growth and control method of dual-mode system - Google Patents

Dual-mode system used for film growth and control method of dual-mode system Download PDF

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CN102925875A
CN102925875A CN2012104149393A CN201210414939A CN102925875A CN 102925875 A CN102925875 A CN 102925875A CN 2012104149393 A CN2012104149393 A CN 2012104149393A CN 201210414939 A CN201210414939 A CN 201210414939A CN 102925875 A CN102925875 A CN 102925875A
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陈弘
马紫光
贾海强
王文新
江洋
王禄
李卫
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Abstract

本发明公开了一种用于薄膜生长的双模系统及其控制方法,双模系统包括非反应气源、第一反应源、第二反应源、带有旋转载台的反应室和控制装置,控制装置控制本系统在两种反应模式之间相互转换;在第一反应模式中,控制装置仅提供两类反应源到反应室内的流体连通;在第二反应模式中,控制装置提供非反应气源、两类反应源到反应室内的流体连通,两类反应源沿旋转载台旋转方向通过非反应气源的隔离作用,在旋转载台表面形成相互间隔、依次排列的独立区域,每种反应源形成的独立区域会发生独立的生长反应。该双模系统实现了MOCVD与ALD两种反应模式的原位转换,从而解决了沉积用原材料的效率最大化与沉积薄膜质量最优化的矛盾。

The invention discloses a dual-mode system for film growth and a control method thereof. The dual-mode system includes a non-reactive gas source, a first reaction source, a second reaction source, a reaction chamber with a rotating stage and a control device. The control device controls the system to switch between the two reaction modes; in the first reaction mode, the control device only provides fluid communication of the two types of reaction sources to the reaction chamber; in the second reaction mode, the control device provides non-reactive gas The source and the two types of reaction sources are in fluid communication with the reaction chamber. The two types of reaction sources are separated by the non-reactive gas source along the rotation direction of the rotary stage to form independent areas spaced from each other and arranged in sequence on the surface of the rotary stage. Each reaction Independent regions formed by the source will undergo independent growth reactions. The dual-mode system realizes the in-situ conversion of the two reaction modes of MOCVD and ALD, thereby solving the contradiction between maximizing the efficiency of raw materials for deposition and optimizing the quality of deposited films.

Description

用于薄膜生长的双模系统及其控制方法Dual-mode system for thin film growth and control method thereof

技术领域 technical field

本发明涉及薄膜生长的技术领域,尤其涉及一种用于薄膜生长的双模系统及其控制方法。The invention relates to the technical field of film growth, in particular to a dual-mode system for film growth and a control method thereof.

背景技术 Background technique

金属有机化学气相沉积(MOCVD),是目前应用十分广泛的气相外延生长技术。它是一种制备化合物半导体薄膜单晶的方法,在制备薄层异质材料,特别是生长量子阱和超晶格方面具有很大的优越性。MOCVD采用II族、III族元素的有机化合物和V族、VI族元素的氢化物作为源材料,以热分解反应方式在衬底上进行气相外延,生长III-V族、II-VI族化合物半导体及其多元固溶体的薄层单晶。金属有机化合物大多是具有高蒸汽压的液体,用氢气、氮气或惰性气体作载气,通过装有该液体的鼓泡器,将其携带进入反应室与V族、VI族的氢化物(PH3、AsH3、NH3等)混合。当它们流经加热衬底表面时,通过大盘的旋转,在衬底表面形成一层反应物混合的薄层,在衬底上面发生热分解反应,并外延生成化合物晶体薄膜。Metal Organic Chemical Vapor Deposition (MOCVD) is a widely used vapor phase epitaxy growth technology. It is a method for preparing compound semiconductor thin film single crystals, and has great advantages in preparing thin-layer heterogeneous materials, especially in growing quantum wells and superlattices. MOCVD uses organic compounds of group II and group III elements and hydrides of group V and group VI elements as source materials, and performs vapor phase epitaxy on the substrate in a thermal decomposition reaction mode to grow group III-V and group II-VI compound semiconductors and thin-layer single crystals of multicomponent solid solutions. Metal-organic compounds are mostly liquids with high vapor pressure. Hydrogen, nitrogen or inert gas is used as carrier gas, and the liquid is carried through the bubbler equipped with the liquid into the reaction chamber and the hydrides of group V and group VI (PH 3 , AsH 3 , NH 3 , etc.) mixed. When they flow through the surface of the heated substrate, through the rotation of the large plate, a thin layer of reactant mixture is formed on the surface of the substrate, thermal decomposition reaction occurs on the substrate, and a compound crystal film is epitaxially formed.

MOCVD设备从反应室来分有立式和卧式两种,加热方式有高频感应加热、辐射加热和电阻加热之分,工作气压分为常压和低压。MOCVD系统一般由源供给系统、气体输运和流量控制系统、反应室及温度控制系统、尾气处理及安全防护报警系统、自动操作及电控系统等组成。MOCVD equipment is divided into two types: vertical type and horizontal type from the reaction chamber. The heating methods include high-frequency induction heating, radiation heating and resistance heating. The working air pressure is divided into normal pressure and low pressure. MOCVD system is generally composed of source supply system, gas transportation and flow control system, reaction chamber and temperature control system, tail gas treatment and safety protection alarm system, automatic operation and electronic control system, etc.

MOCVD气体输运和流量控制系统分别控制阀门的开和关、输运管道和反应室的压强、载气及气体源的流量。The MOCVD gas transportation and flow control system respectively controls the opening and closing of the valve, the pressure of the transportation pipeline and the reaction chamber, the flow of the carrier gas and the gas source.

MOCVD的工作原理大致为:采用II族、III族元素的有机化合物和V族、VI元素的氢化物作为源材料,当有机源处于某一恒定温度时,其饱和蒸汽压是一定的。通过流量计控制载气的流量,就可知载气流经有机源时携带的有机源的量。多路载气携带不同的源输运到反应室内,源材料在到达衬底之前,已经相互混合,在气相中发生热解反应和预反应。然后输送到衬底处,在高温作用下发生化学反应,在衬底上外延生长。反应副产物经尾气管路排出。The working principle of MOCVD is roughly as follows: organic compounds of group II and group III elements and hydrides of group V and VI elements are used as source materials. When the organic source is at a constant temperature, its saturated vapor pressure is constant. By controlling the flow rate of the carrier gas with a flowmeter, the amount of the organic source carried by the carrier gas passing through the organic source can be known. Multiple carrier gases transport different sources into the reaction chamber, and the source materials have been mixed with each other before reaching the substrate, and pyrolysis reaction and pre-reaction occur in the gas phase. Then it is transported to the substrate, where a chemical reaction occurs under the action of high temperature, and epitaxial growth occurs on the substrate. The by-products of the reaction are discharged through the tail gas pipeline.

下面以III-V化合物为例简要说明MOCVD生长过程的大体步骤:The following is a brief description of the general steps of the MOCVD growth process by taking III-V compounds as an example:

1、参加反应的气体混合物部分热解,发生均相反应,生成的中间产物、热解产物和未反应气相的混合物向淀积区输运;1. Part of the gas mixture participating in the reaction is pyrolyzed, a homogeneous reaction occurs, and the mixture of intermediate products, pyrolysis products and unreacted gas phases is transported to the deposition area;

2、混合物穿过滞留层,扩散到衬底表面;2. The mixture passes through the stagnant layer and diffuses to the surface of the substrate;

3、热表面对氢化物分解起催化作用,分解产生的III族和V族元素被固相表面吸附;3. The hot surface catalyzes the decomposition of the hydride, and the group III and V elements produced by the decomposition are adsorbed by the solid surface;

4、III族和V族元素在固相表面移动,找到合适的晶格位置并在那里生长;4. Group III and V elements move on the solid surface, find a suitable lattice position and grow there;

5、副产物分子通过解吸、扩散被排出系统。5. The by-product molecules are discharged from the system through desorption and diffusion.

这些过程是瞬间依次发生的。These processes occur instantaneously and sequentially.

原子层淀积(ALD)技术充分利用表面饱和反应,天生具备厚度控制和高度的稳定性能,对温度和反应物通量的变化不太敏感。这样得到的薄膜既具有高纯度又具有高密度,既平整又具有高度的保型性,即使对于纵宽比高达100:1的结构也可实现良好的保型覆盖。Atomic layer deposition (ALD) technology takes full advantage of surface saturation reactions, inherently possesses thickness control and high stability, and is less sensitive to changes in temperature and reactant flux. The resulting films are both high-purity and high-density, flat and highly conformal, enabling good conformal coverage even for structures with aspect ratios as high as 100:1.

ALD的基本步骤如下:首先将第一种反应物引入反应室内,使之与基片表面发生化学吸附,直至表面化学吸附达到饱和;之后将清除气体引入反应室,进一步将衬底表面过剩的第一种反应物吹出清除;然后将第二种反应物引入反应室,使之与衬底上被吸附的第一种反应物发生反应;之后再将清除气体引入反应室。使剩余的反应物和反应副产品通过泵抽或惰性气体清除的方法清除干净。这样一个反应过程被认定为一个反应循环,重复这样的反应循环。The basic steps of ALD are as follows: firstly, the first reactant is introduced into the reaction chamber to cause chemical adsorption on the surface of the substrate until the surface chemical adsorption reaches saturation; One reactant is blown out; a second reactant is then introduced into the reaction chamber to react with the adsorbed first reactant on the substrate; the purge gas is then introduced into the reaction chamber. The remaining reactants and reaction by-products are removed by pumping or inert gas removal. Such a reaction process is identified as a reaction cycle, and such a reaction cycle is repeated.

这样就可得到目标化合物的单层饱和表面。这种ALD的循环可实现一层接一层的生长从而可以实现对淀积厚度的精确控制。This results in a monolayer saturated surface of the target compound. This ALD cycle can achieve layer-by-layer growth so that precise control of the deposition thickness can be achieved.

MOCVD系统已经应用二十多年,ALD系统也已应用十多年,在实际的材料生长中,两者各有特点,各有自己的适用范围,同时,也在努力的将两者的技术优势进行互相融合。例如,发展了很多融合ALD技术的MOCVD技术专利。在AlGaN系材料生长中会具有很大优势,可以避免预反应,降低颗粒的产生。但是,两种材料生长方式无法完全融合。The MOCVD system has been used for more than 20 years, and the ALD system has been used for more than ten years. In the actual material growth, both have their own characteristics and their own scope of application. At the same time, efforts are being made to combine the technical advantages of the two to merge with each other. For example, many MOCVD technology patents that incorporate ALD technology have been developed. It will have great advantages in the growth of AlGaN-based materials, which can avoid pre-reaction and reduce the generation of particles. However, the two material growth methods cannot be fully integrated.

发明内容 Contents of the invention

在我们的材料生长研究中,发现AlGaN系材料适合引入ALD技术外延,但InGaN系材料更适合于MOCVD技术外延,但是目前可以得到的材料生长系统生长技术单一。因此,需要研发一种更为合适的外延系统,可以很好的适应更广泛的化合物材料外延。本发明提出一种用于薄膜生长的双模系统及其控制方法,在产品的反应周期中,可以根据生长需要的不同采取不同模式进行薄膜生长,以实现沉积用原材料的效率最大化与沉积薄膜质量最优化的统一。In our material growth research, we found that AlGaN-based materials are suitable for introducing ALD technology epitaxy, but InGaN-based materials are more suitable for MOCVD technology epitaxy, but currently available material growth system growth technology is single. Therefore, it is necessary to develop a more suitable epitaxy system, which can well adapt to the epitaxy of a wider range of compound materials. The present invention proposes a dual-mode system for thin film growth and its control method. In the reaction cycle of the product, different modes can be adopted for thin film growth according to different growth needs, so as to maximize the efficiency of raw materials for deposition and deposit thin films. Quality optimized unity.

为了解决上述问题,本发明提供一种用于薄膜生长的双模系统,包括非反应气源、第一反应源、第二反应源、带有旋转载台的反应室和控制装置,所述控制装置控制所述双模系统在第一反应模式和第二反应模式之间相互转换;在所述第一反应模式中,控制装置提供第一反应源和第二反应源到反应室内的流体连通,并阻止非反应气源到反应室内的流体连通;在所述第二反应模式中,控制装置提供非反应气源、第一反应源和第二反应源到反应室内的流体连通,第一反应源与第二反应源沿旋转载台旋转方向通过非反应气源的隔离作用,在旋转载台表面形成相互间隔、依次排列的独立区域,每种反应源形成的独立区域会发生独立的生长反应。In order to solve the above problems, the present invention provides a dual-mode system for film growth, including a non-reactive gas source, a first reaction source, a second reaction source, a reaction chamber with a rotating stage and a control device, the control means for controlling said dual-mode system to alternate between a first reaction mode and a second reaction mode; in said first reaction mode, the control means provides fluid communication of the first reaction source and the second reaction source into the reaction chamber, And prevent the fluid communication of the non-reactive gas source to the reaction chamber; in the second reaction mode, the control device provides the fluid communication of the non-reactive gas source, the first reaction source and the second reaction source to the reaction chamber, the first reaction source The isolation of the non-reactive gas source from the second reaction source along the rotation direction of the rotary stage forms independent regions spaced apart from each other and arranged in sequence on the surface of the rotary stage, and independent growth reactions can occur in the independent regions formed by each reaction source.

优选地,上述双模系统还具有如下特点:Preferably, the above-mentioned dual-mode system also has the following characteristics:

所述控制装置包括控制单元以及若干阀门,由所述控制单元控制阀门的开闭;所述非反应气源、第一反应源以及第二反应源均设有与反应室连通的支路,所述支路与反应室的连通由阀门控制。The control device includes a control unit and a plurality of valves, and the control unit controls the opening and closing of the valves; the non-reactive gas source, the first reaction source and the second reaction source are all provided with branches communicating with the reaction chamber, so The communication between the branch and the reaction chamber is controlled by a valve.

优选地,上述双模系统还具有如下特点:Preferably, the above-mentioned dual-mode system also has the following characteristics:

在所述第二反应模式中,各源在旋转载台表面形成四个或者四个以上的独立区域。In the second reaction mode, each source forms four or more independent regions on the surface of the rotating platform.

优选地,上述双模系统还具有如下特点:Preferably, the above-mentioned dual-mode system also has the following characteristics:

当各源在旋转载台表面形成四个独立区域时,第一区域由第一反应源形成,第二区域、第三区域由非反应气源形成,第四区域由第二反应源形成,其中第一区域与第四区域相对连接设置并被第二区域与第三区域间隔;When each source forms four independent regions on the surface of the rotary stage, the first region is formed by the first reaction source, the second region and the third region are formed by non-reactive gas sources, and the fourth region is formed by the second reaction source, wherein The first area is connected to the fourth area and separated by the second area and the third area;

当各源在旋转载台上形成四个以上的独立区域时,该等独立区域数量为四的倍数。When each source forms more than four independent areas on the rotary carrier, the number of these independent areas is a multiple of four.

优选地,上述双模系统还具有如下特点:Preferably, the above-mentioned dual-mode system also has the following characteristics:

所述第一反应模式为金属有机化学气相沉积MOCVD反应模式,所述第二反应模式为原子层淀积ALD反应模式。The first reaction mode is a MOCVD reaction mode, and the second reaction mode is an ALD reaction mode.

优选地,上述双模系统还具有如下特点:Preferably, the above-mentioned dual-mode system also has the following characteristics:

所述第一反应源包括一种或多种的如下化合物:II族或III族或IV族元素或含有其成分的化合物,所述第二反应源包括一种或多种的如下化合物:IV族或V族或VI族元素或含有其成分的化合物;或者,The first reaction source includes one or more of the following compounds: Group II or Group III or Group IV elements or compounds containing components thereof, and the second reaction source includes one or more of the following compounds: Group IV or Group V or VI elements or compounds containing components thereof; or,

第一反应源包括一种或多种的如下化合物:IV族或V族或VI族元素或含有其成分的化合物,第二反应源包括一种或多种的如下化合物:II族或III族或IV族元素或含有其成分的化合物。The first reaction source includes one or more of the following compounds: IV group or V group or VI group elements or compounds containing their components, and the second reaction source includes one or more of the following compounds: II group or III group or Group IV elements or compounds containing their components.

优选地,上述双模系统还具有如下特点:Preferably, the above-mentioned dual-mode system also has the following characteristics:

所述第一反应源和第二反应源均包括载气。Both the first reaction source and the second reaction source include carrier gas.

优选地,上述双模系统还具有如下特点:Preferably, the above-mentioned dual-mode system also has the following characteristics:

所述载气为氢气或氮气或惰性气体。The carrier gas is hydrogen or nitrogen or inert gas.

优选地,上述双模系统还具有如下特点:Preferably, the above-mentioned dual-mode system also has the following characteristics:

所述非反应气源包括氢气或氮气或惰性气体。The non-reactive gas source includes hydrogen or nitrogen or an inert gas.

本发明还提供一种用于薄膜生长的双模系统的控制方法,所述双模系统根据薄膜生长的需要选择第一反应模式或第二反应模式,由控制装置实现第一反应模式和第二反应模式之间的转换,其中,所述第一反应模式为MOCVD反应模式,所述第二反应模式为ALD反应模式。The present invention also provides a control method for a dual-mode system used for film growth. The dual-mode system selects the first reaction mode or the second reaction mode according to the needs of film growth, and the first reaction mode and the second reaction mode are realized by the control device. Conversion between reaction modes, wherein the first reaction mode is an MOCVD reaction mode, and the second reaction mode is an ALD reaction mode.

MOCVD模式的具体实现方式是:多路载气携带不同的源输运到反应室内,通过大盘的高速旋转使反应源迅速到达衬底上方,源材料在到达衬底之前,已经相互混合,在气相中发生热解反应和预反应。然后输送到衬底处,充分混合,在高温作用下发生化学反应,在衬底上外延生长。反应副产物经尾气管路排出。The specific implementation of the MOCVD mode is: multi-channel carrier gas carries different sources into the reaction chamber, and the reaction source quickly reaches the substrate through the high-speed rotation of the large plate. The source materials have been mixed with each other before reaching the substrate. The pyrolysis reaction and pre-reaction take place. Then it is transported to the substrate, fully mixed, a chemical reaction occurs under the action of high temperature, and epitaxial growth occurs on the substrate. The by-products of the reaction are discharged through the tail gas pipeline.

ALD模式的具体实现方式是:将反应室进口分成若干区域,由大盘带动衬底以合适的转速转动,首先将第一种反应物引入反应室内设计位置,使之与此处的衬底表面发生化学吸附,直至衬底表面达到饱和;之后衬底转动至第一清除区域,清除气体进一步将衬底表面过剩的第一种反应物吹出清除;然后衬底转动至第二种反应物区域,第二种反应物和衬底上被吸附的第一种反应物发生反应;之后衬底转动至第二清除区域,剩余的反应物和反应副产品通过泵抽或惰性气体清除的方法清除干净。这样实现了一个ALD的反应循环,就可得到目标化合物的单层饱和表面。这种ALD的循环同样可实现一层接一层的生长从而可以实现对淀积厚度的精确控制。The specific implementation of the ALD mode is as follows: the inlet of the reaction chamber is divided into several areas, and the substrate is driven by the large plate to rotate at a suitable speed. chemical adsorption until the substrate surface reaches saturation; then the substrate rotates to the first purge area, and the purge gas further blows out the excess first reactant on the substrate surface; then the substrate rotates to the second reactant area, and the second The two reactants react with the first reactant adsorbed on the substrate; then the substrate rotates to the second cleaning area, and the remaining reactants and reaction by-products are removed by pumping or inert gas removal. In this way, an ALD reaction cycle is realized, and a monolayer saturated surface of the target compound can be obtained. This ALD cycle can also achieve layer-by-layer growth so that precise control of the deposition thickness can be achieved.

本发明在薄膜生长系统中集合了MOCVD与ALD两种反应模式,在产品的反应周期中,可以根据反应源的不同采取不同模式进行原子层沉积,以达到沉积外延的最大效率化与外延质量的统一。The present invention integrates two reaction modes of MOCVD and ALD in the thin film growth system. In the reaction cycle of the product, different modes can be adopted for atomic layer deposition according to different reaction sources, so as to achieve the maximum efficiency of deposition epitaxy and the improvement of epitaxy quality. Unite.

此外,传统的ALD反应炉,由于气流大小的周期性变化,在反应室出口处以及尾气处理系统中很容易沉积反应所带来的副产物,这就对反应室的维护提出了更高要求,也对尾气处理系统的阀门和真空泵造成一定的损伤,影响这些零部件的使用寿命。本发明通过旋转载台的旋转,很好的回避了时序控制造成的气流通断,并保持反应室气流总量恒定,不仅能够维持反应在稳压条件下进行,还对维护尾气处理系统的维护提供良好的基础。所以,本发明解决了传统ALD反应炉通过时序控制反应源和载气的通断,而引起的气流突然变动问题。In addition, in the traditional ALD reactor, due to the periodic change of the air flow, by-products from the reaction are easily deposited at the outlet of the reaction chamber and in the tail gas treatment system, which puts forward higher requirements for the maintenance of the reaction chamber. It also causes certain damage to the valves and vacuum pumps of the exhaust gas treatment system, which affects the service life of these parts. Through the rotation of the rotating platform, the present invention avoids the interruption of airflow caused by timing control and keeps the total amount of airflow in the reaction chamber constant. Provides a good foundation. Therefore, the present invention solves the problem of sudden change of air flow caused by sequentially controlling the on-off of the reaction source and the carrier gas in the traditional ALD reactor.

附图说明 Description of drawings

图1是本发明实施例的双模系统的示意图;Fig. 1 is the schematic diagram of the dual-mode system of the embodiment of the present invention;

图2是本发明实施例的双模系统在第一反应模式的示意图;Fig. 2 is the schematic diagram of the dual-mode system of the embodiment of the present invention in the first reaction mode;

图3是本发明实施例的双模系统在第二反应模式的示意图;Fig. 3 is the schematic diagram of the dual-mode system of the embodiment of the present invention in the second reaction mode;

图4是本发明实施例的薄膜生长的产品组成示意图。Fig. 4 is a schematic diagram of product composition for thin film growth according to an embodiment of the present invention.

具体实施方式 Detailed ways

下文中将结合附图对本发明的实施例进行详细说明。需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互任意组合。Embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings. It should be noted that, in the case of no conflict, the embodiments in the present application and the features in the embodiments can be combined arbitrarily with each other.

为了更好的理解图中元件及标记,请参照图1,先对图中部分元件及标号进行说明,A为质量流量控制计(Mass Flow Controller)、B为流体管道、C为管道连接处,D为非管道连接处,另外,图2和图3中箭头标记为流体流向。In order to better understand the components and marks in the figure, please refer to Figure 1, first explain some components and labels in the figure, A is the mass flow controller (Mass Flow Controller), B is the fluid pipeline, and C is the connection of the pipeline. D is a non-pipe connection. In addition, the arrows in Fig. 2 and Fig. 3 indicate the fluid flow direction.

请参照图1,本发明揭示了一种用于薄膜生长的双模系统,其包括非反应气源10、第一反应源20、第二反应源30、带有旋转载台(图中未示出)的反应室40以及控制装置。所述控制装置控制双模系统在第一反应模式和第二反应模式之间相互转换;在所述第一反应模式中,控制装置提供第一反应源20、第二反应源30到反应室40内的流体连通,并阻止非反应气源10到反应室40内的流体连通;在所述第二反应模式中,控制装置提供非反应气源10、第一反应源20、第二反应源30与反应室40内的流体连通,第一反应源20与第二反应源30沿旋转载台旋转方向通过非反应气源10的隔离作用,在旋转载台表面形成相互间隔、依次排列的独立区域(图中反应室内虚线划分所示),所述反应源20、30形成的独立区域会发生独立的生长反应。Please refer to Fig. 1, the present invention discloses a kind of dual-mode system for thin film growth, and it comprises non-reactive gas source 10, first reaction source 20, second reaction source 30, with rotating stage (not shown in the figure Out) of the reaction chamber 40 and the control device. The control device controls the dual-mode system to switch between the first reaction mode and the second reaction mode; in the first reaction mode, the control device provides the first reaction source 20 and the second reaction source 30 to the reaction chamber 40 In the fluid communication in the reaction chamber 40, and prevent the non-reactive gas source 10 to the fluid communication in the reaction chamber 40; In communication with the fluid in the reaction chamber 40, the first reaction source 20 and the second reaction source 30 are separated by the non-reactive gas source 10 along the rotation direction of the rotary stage to form independent regions spaced apart from each other and arranged in sequence on the surface of the rotary stage (As shown by the dotted lines in the reaction chamber in the figure), the independent regions formed by the reaction sources 20 and 30 will have independent growth reactions.

所述控制装置包括控制单元以及若干三通阀门K1、K2、K3,控制单元控制该等阀门K1、K2、K3的开闭。The control device includes a control unit and several three-way valves K1, K2, K3, and the control unit controls the opening and closing of these valves K1, K2, K3.

所述非反应气源10、第一反应源20以及第二反应源30均设有与反应室40连通的支路,图1为本发明的一种实施例,在该实施例中,非反应气源10可以有2条支路(即流体管道)与反应室40连通,第一反应源20可以有2条支路与反应室40连通,第二反应源30可以有3条支路与反应室40连通。该等支路与反应室40的连通由阀门K1、K2、K3控制。请参照图2,在所述第一反应模式中,控制装置控制第一反应源20的2条支路与反应室40流体连通,控制装置控制第二反应源30其中2条支路与反应室40流体连通,控制装置阻止非反应气源10与反应室40流体连通。所述第一反应模式为MOCVD反应模式,第一反应源20与第二反应源30进入反应室40按照MOCVD反应方式进行反应。请参照图3,在所述第二反应模式中,控制装置控制第一反应源20其中1条支路与反应室40流体连通,控制装置控制第二反应源30的其中1条支路与反应室40流体连通,控制装置控制非反应气源10的2条支路与反应室40流体连通。在所述第二反应模式中,各源10、20、30按照所述支路进入反应室40并在旋转载台上形成四个或四个以上的独立区域。所述四个独立区域,第一区域由第一反应源20形成,第二区域、第三区域由非反应气源10形成,第四区域由第二反应源30形成,如图3反应室40分区虚线所示,其中第一区域与第四区域相对连接设置并将第二区域与第三区域间隔。若为四个以上独立区域,则依次重复对四个独立区域的划分,并保证第一反应源20和第二反应源30通过非反应气源10相互间隔。一般来说,独立区域为四的倍数。所述第二反应模式为ALD反应模式,第一反应源20与第二反应源30进入反应室40按照ALD反应方式进行反应。The non-reaction gas source 10, the first reaction source 20 and the second reaction source 30 are all provided with a branch communicating with the reaction chamber 40, and Fig. 1 is an embodiment of the present invention, in this embodiment, the non-reaction The gas source 10 can have 2 branches (i.e. fluid pipes) communicated with the reaction chamber 40, the first reaction source 20 can have 2 branches communicated with the reaction chamber 40, and the second reaction source 30 can have 3 branches connected with the reaction chamber. Chamber 40 communicates. The communication of these branches with the reaction chamber 40 is controlled by valves K1, K2, K3. Please refer to FIG. 2, in the first reaction mode, the control device controls the two branches of the first reaction source 20 to be in fluid communication with the reaction chamber 40, and the control device controls the two branches of the second reaction source 30 to communicate with the reaction chamber. 40 is in fluid communication, and the control device prevents the non-reactive gas source 10 from being in fluid communication with the reaction chamber 40 . The first reaction mode is the MOCVD reaction mode, and the first reaction source 20 and the second reaction source 30 enter the reaction chamber 40 to react according to the MOCVD reaction mode. Please refer to FIG. 3 , in the second reaction mode, the control device controls one of the branches of the first reaction source 20 to be in fluid communication with the reaction chamber 40, and the control device controls one of the branches of the second reaction source 30 to communicate with the reaction chamber 40. The chamber 40 is in fluid communication, and the control device controls the two branches of the non-reactive gas source 10 to be in fluid communication with the reaction chamber 40 . In the second reaction mode, each source 10 , 20 , 30 enters the reaction chamber 40 according to the branch and forms four or more independent regions on the rotating platform. The four independent regions, the first region is formed by the first reaction source 20, the second region and the third region are formed by the non-reactive gas source 10, and the fourth region is formed by the second reaction source 30, as shown in Figure 3 reaction chamber 40 As shown by the dotted line of the division, the first area and the fourth area are arranged opposite to each other and the second area is separated from the third area. If there are more than four independent regions, the division of the four independent regions is repeated in sequence, and the first reaction source 20 and the second reaction source 30 are separated from each other through the non-reactive gas source 10 . In general, independent regions are multiples of four. The second reaction mode is the ALD reaction mode, and the first reaction source 20 and the second reaction source 30 enter the reaction chamber 40 to react according to the ALD reaction mode.

所述第一反应源20包括一种或多种II族或III族或IV族元素或含有其成分的化合物,第二反应源30包括一种或多种IV族或V族或VI族元素或含有其成分的化合物。或者,第一反应源20包括一种或多种IV族或V族或VI族元素或含有其成分的化合物,第二反应源30包括一种或多种II族或III族或IV族元素或含有其成分的化合物。第一反应源20和第二反应源30均采用载气来运输反应源,载气为氢气或氮气或惰性气体。另外,非反应气源10为氢气或氮气或惰性气体。The first reaction source 20 includes one or more Group II or Group III or Group IV elements or compounds containing components thereof, and the second reaction source 30 includes one or more Group IV or Group V or Group VI elements or Compounds that contain its constituents. Alternatively, the first reaction source 20 includes one or more Group IV or Group V or Group VI elements or compounds containing components thereof, and the second reaction source 30 includes one or more Group II or Group III or Group IV elements or Compounds that contain its constituents. Both the first reaction source 20 and the second reaction source 30 use carrier gas to transport the reaction source, and the carrier gas is hydrogen or nitrogen or an inert gas. In addition, the non-reactive gas source 10 is hydrogen or nitrogen or inert gas.

本发明同样也揭示了双模系统的控制方法,其步骤为根据薄膜生长的需要选择第一反应模式或第二反应模式,由控制装置实现第一反应模式和第二反应模式之间的原位转换,所述第一反应模式为MOCVD反应模式,所述第二反应模式为ALD反应模式。The present invention also discloses a control method for a dual-mode system, the steps of which are to select the first reaction mode or the second reaction mode according to the needs of film growth, and realize the in-situ switching between the first reaction mode and the second reaction mode by the control device. Conversion, the first reaction mode is MOCVD reaction mode, and the second reaction mode is ALD reaction mode.

请同时参考图1至图4,下面就双模系统的实际工作流程进行详细说明。Please refer to Figure 1 to Figure 4 at the same time, and the actual workflow of the dual-mode system will be described in detail below.

准备工作:Preparation:

把蓝宝石衬底放入样品盘,并将样品盘放到反应室的旋转载台上,先试转旋转载台,保证其转动的良好性。接着,设定好程序中的生长参数,包括转速、生长温度、生长时间、有机源流速、阀门的开和关、反应室的压强、载气及反应源的流量以及反应室和源的温度等,然后运行程序。以生长InGaN/GaN基MQW蓝光LED为例,成核层GaN的厚度在20~40nm范围内,温度为摄氏400~600度。NH3和TMGa的流量分别是每分钟0.02~0.4mol、20~40μmol,V/III为1000~10000。在低温GaN的生长中,生长速率为每小时100~400nm。缓冲层厚度控制在15~40nm左右。低温GaN缓冲层生长结束以后,衬底被升温到摄氏900~1000度进行热处理。高温n-GaN体材料的生长条件如下:温度为摄氏1000~1100度,厚度为1~5μm。载气为H2。NH3和TMGa的流量分别可取每分钟0.2~3.5mol、100~600μmol,V/III为1000~10000。生长速率为1.5~3μm。n型掺杂剂为SiH4,其电子浓度数量级在1018~1019cm-3之间。InGaN/GaN MQW作为活性区,其厚度分别为1.5~2.5nm和5~20nm GaN和InGaN的温度可分别控制在摄氏700~900度和600~800度,V/III比为2000~20000。电子阻挡层Al0.2Ga0.8N的生长用H2作载气,生长温度同GaN体材料一致。高质量的AlGaN的生长速率一般应该小于每小时0.03~0.2μm。p-GaN的生长温度在摄氏800~950度之间,厚度一般为100~500nm。Put the sapphire substrate into the sample disk, and put the sample disk on the rotating stage of the reaction chamber, first try to rotate the rotating stage to ensure its good rotation. Next, set the growth parameters in the program, including rotation speed, growth temperature, growth time, organic source flow rate, valve opening and closing, reaction chamber pressure, carrier gas and reaction source flow, reaction chamber and source temperature, etc. , and then run the program. Taking the growth of InGaN/GaN-based MQW blue LED as an example, the thickness of the nucleation layer GaN is in the range of 20-40nm, and the temperature is 400-600 degrees Celsius. The flow rates of NH 3 and TMGa are 0.02-0.4 mol and 20-40 μmol per minute, respectively, and V/III is 1000-10000. In the growth of low-temperature GaN, the growth rate is 100-400 nm per hour. The thickness of the buffer layer is controlled at about 15-40nm. After the growth of the low-temperature GaN buffer layer is completed, the substrate is heated to 900-1000 degrees Celsius for heat treatment. The growth conditions of the high-temperature n-GaN bulk material are as follows: the temperature is 1000-1100 degrees Celsius, and the thickness is 1-5 μm. The carrier gas is H2 . The flow rates of NH 3 and TMGa are respectively 0.2-3.5 mol and 100-600 μmol per minute, and V/III is 1000-10000. The growth rate is 1.5-3 μm. The n-type dopant is SiH 4 , and its electron concentration is on the order of 10 18 to 10 19 cm -3 . InGaN/GaN MQW is used as the active region, and its thickness is 1.5-2.5nm and 5-20nm respectively. The temperature of GaN and InGaN can be controlled at 700-900 degrees Celsius and 600-800 degrees Celsius, and the V/III ratio is 2000-20000. The growth of the electron blocking layer Al 0.2 Ga 0.8 N uses H 2 as the carrier gas, and the growth temperature is consistent with the GaN bulk material. The growth rate of high-quality AlGaN should generally be less than 0.03-0.2 μm per hour. The growth temperature of p-GaN is between 800 and 950 degrees Celsius, and the thickness is generally 100 to 500 nm.

根据我们的设计,在Al0.2Ga0.8N生长时采用ALD模式,其它层生长采用MOCVD模式,请见图4,一种薄膜生长完全的产品的示意图,该产品包括GaN:Mg 71、Al0.2Ga0.8N 72、InGaN/GaN MQW 73、GaN:Si buffer 74、Al0.2Ga0.8N75、Si GaN缓冲层76、GaN成核层77以及衬底78。According to our design, the ALD mode is used for the growth of Al 0.2 Ga 0.8 N, and the MOCVD mode is used for the growth of other layers. Please see Figure 4, a schematic diagram of a product with complete film growth, which includes GaN:Mg 71, Al 0.2 Ga 0.8 N 72 , InGaN/GaN MQW 73 , GaN:Si buffer 74 , Al 0.2 Ga 0.8 N 75 , Si GaN buffer layer 76 , GaN nucleation layer 77 and substrate 78 .

生长过程:Growth:

程序首先是MOCVD模式,三通阀门K1、K2、K3分别通过控制装置控制,接通各自的点1方向气路,则成为如图2所示的MOCVD模式,第一反应源20、第二反应源30的流体方向如图2所示,第一反应源20为Ga源、第二反应源30为NH3,先低温成核再高温生长。首先,蓝宝石衬底在氢气气氛中加热到1170℃,并且保持8分钟以获得洁净的衬底表面,然后将蓝宝石衬底温度降到500℃,生长25nm厚的GaN成核层,接着将蓝宝石衬底温度升高到1050℃,第二反应源30中增加SIH4,生长2μm厚的掺Si的GaN缓冲层。The procedure is firstly the MOCVD mode. The three-way valves K1, K2, and K3 are respectively controlled by the control device, and the gas passages in the direction of point 1 are connected to each other. Then it becomes the MOCVD mode as shown in Figure 2. The first reaction source 20, the second reaction source The fluid direction of the source 30 is shown in FIG. 2 . The first reaction source 20 is a Ga source, and the second reaction source 30 is NH 3 . The low-temperature nucleation is followed by high-temperature growth. First, the sapphire substrate was heated to 1170°C in a hydrogen atmosphere and kept for 8 minutes to obtain a clean substrate surface, then the temperature of the sapphire substrate was lowered to 500°C to grow a 25nm-thick GaN nucleation layer, and then the sapphire substrate The bottom temperature is raised to 1050° C., and SIH 4 is added to the second reaction source 30 to grow a 2 μm thick Si-doped GaN buffer layer.

程序切换至ALD生长模式,三通阀门K1、K2、K3分别通过控制装置控制,接通各自的点2方向气路,则成为如图3所示的ALD模式,第一反应源20、第二反应源30的流体方向如图3所示,生长中断30秒,清除环境气氛,再打开第一反应源20和第二反应源30,第一反应源20为Al源和Ga源,第二反应源30为NH3,在1100℃高温下生长一层20nm厚Al0.2Ga0.8N。各源反应过程为蓝宝石衬底在第一区域反应后旋转到第二区域或第三区域,非反应气源10的气体吹走反应残留物,并接着旋转到第四区域继续反应。The program switches to the ALD growth mode, the three-way valves K1, K2, and K3 are respectively controlled by the control device, and the respective gas paths in the direction of point 2 are connected, then it becomes the ALD mode as shown in Figure 3, the first reaction source 20, the second The flow direction of the reaction source 30 is as shown in Figure 3, the growth is interrupted for 30 seconds, the ambient atmosphere is removed, and then the first reaction source 20 and the second reaction source 30 are opened. The first reaction source 20 is an Al source and a Ga source, and the second reaction source The source 30 is NH 3 , and a layer of 20nm thick Al 0.2 Ga 0.8 N is grown at a high temperature of 1100°C. The reaction process of each source is that the sapphire substrate rotates to the second zone or the third zone after the reaction in the first zone, the gas of the non-reactive gas source 10 blows off the reaction residue, and then rotates to the fourth zone to continue the reaction.

控制装置再次切换至MOCVD生长模式,三通阀门K1、K2、K3分别通过控制装置控制,接通各自的点1方向气路,请见图2,生长中断30秒,清除环境气氛,再根据控制装置设置的次序打开第一反应源20的In源和Ga源、第二反应源30的NH3和SIH4,生长一层300nm厚掺Si的GaN缓冲层,随后生长的是5个周期的InGaN(3nm)/GaN(17nm)多量子阱,GaN和InGaN的生长温度分别控制在800℃和700℃。The control device switches to the MOCVD growth mode again, and the three-way valves K1, K2, and K3 are respectively controlled by the control device, and the respective point 1 direction gas paths are connected, as shown in Figure 2. The growth is interrupted for 30 seconds, the ambient atmosphere is cleared, and then according to the control The order of device setup is to turn on the In source and Ga source of the first reaction source 20, the NH 3 and SIH 4 of the second reaction source 30, and grow a 300nm-thick Si-doped GaN buffer layer, followed by five cycles of InGaN growth. (3nm)/GaN (17nm) multiple quantum wells, the growth temperatures of GaN and InGaN are controlled at 800°C and 700°C, respectively.

控制装置再次切换至ALD生长模式,三通阀门K1、K2、K3分别通过控制装置控制,接通各自的点2方向气路,请见图3,生长中断30秒,清除环境气氛,再打开第一反应源20的Al源和Ga源、第二反应源30的NH3,其后生长20nm的AlGaN阻挡层。The control device is switched to the ALD growth mode again, and the three-way valves K1, K2, and K3 are respectively controlled by the control device, and the respective point 2 direction gas circuits are connected, see Figure 3, the growth is interrupted for 30 seconds, the ambient atmosphere is cleared, and then the second valve is opened. Al source and Ga source of a reaction source 20, NH 3 of a second reaction source 30, and then a 20nm AlGaN barrier layer is grown.

控制装置再次切换至MOCVD生长模式,三通阀门K1、K2、K3分别通过控制装置控制,接通各自的点1方向气路,请见图2,生长中断30秒,清除环境气氛,再根据程序次序打开第一反应源20Ga源和掺杂源Mg源、第二反应源30的NH3,在920℃生长200nm厚的p型掺杂GaN层。The control device is switched to the MOCVD growth mode again, and the three-way valves K1, K2, and K3 are respectively controlled by the control device, and the respective point 1 direction gas passages are connected, as shown in Figure 2. The growth is interrupted for 30 seconds, the ambient atmosphere is cleared, and then according to the program Turn on the first reaction source 20Ga source, the dopant source Mg source, and the second reaction source 30 NH 3 in sequence, and grow a p-type doped GaN layer with a thickness of 200 nm at 920°C.

最后,生长结束,控制装置进入保护降温,衬底温度降至200度以下后控制装置的流程结束,按操作规程取片。Finally, when the growth is over, the control device enters the protective cooling process. After the substrate temperature drops below 200 degrees, the process of the control device ends, and the slices are taken according to the operating procedures.

本发明在薄膜生长系统中集合了MOCVD与ALD两种反应模式,在产品的反应周期中,可以根据反应需要的不同采取不同模式进行薄膜沉积,以实现沉积外延的最大效率化与外延质量的统一。The present invention integrates two reaction modes of MOCVD and ALD in the thin film growth system. In the reaction cycle of the product, different modes can be adopted for thin film deposition according to different reaction needs, so as to realize the maximum efficiency of deposition epitaxy and the unity of epitaxy quality .

以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,比如,对实例中的工艺参数进行了简单的改变,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Within the spirit and principles of the present invention, any modifications, equivalent replacements, improvements, etc., such as simple changes to the process parameters in the examples, shall be included within the protection scope of the present invention.

Claims (10)

1.一种用于薄膜生长的双模系统,其特征在于,包括非反应气源、第一反应源、第二反应源、带有旋转载台的反应室和控制装置,所述控制装置控制所述双模系统在第一反应模式和第二反应模式之间相互转换;在所述第一反应模式中,控制装置提供第一反应源和第二反应源到反应室内的流体连通,并阻止非反应气源到反应室内的流体连通;在所述第二反应模式中,控制装置提供非反应气源、第一反应源和第二反应源到反应室内的流体连通,第一反应源与第二反应源沿旋转载台旋转方向通过非反应气源的隔离作用,在旋转载台表面形成相互间隔、依次排列的独立区域,每种反应源形成的独立区域会发生独立的生长反应。1. A dual-mode system for film growth, characterized in that it comprises a non-reactive gas source, a first reaction source, a second reaction source, a reaction chamber with a rotating stage and a control device, and the control device controls The dual mode system is inter-switchable between a first reaction mode and a second reaction mode; in the first reaction mode, the control means provides fluid communication of the first reaction source and the second reaction source to the reaction chamber and prevents fluid communication of a source of non-reactive gas into the reaction chamber; in said second reaction mode, the control means provides fluid communication of the source of non-reactive gas, the first reactive source and the second reactive source into the reaction chamber, the first reactive source being connected to the second The two reaction sources are separated by the non-reactive gas source along the rotation direction of the rotary stage to form independent regions spaced apart from each other and arranged in sequence on the surface of the rotary stage. The independent regions formed by each reaction source will have independent growth reactions. 2.如权利要求1所述的双模系统,其特征在于,2. The dual-mode system of claim 1, wherein: 所述控制装置包括控制单元以及若干阀门,由所述控制单元控制阀门的开闭;所述非反应气源、第一反应源以及第二反应源均设有与反应室连通的支路,所述支路与反应室的连通由阀门控制。The control device includes a control unit and a plurality of valves, and the control unit controls the opening and closing of the valves; the non-reactive gas source, the first reaction source and the second reaction source are all provided with branches communicating with the reaction chamber, so The communication between the branch and the reaction chamber is controlled by a valve. 3.如权利要求1所述的双模系统,其特征在于,3. The dual-mode system of claim 1, wherein: 在所述第二反应模式中,各源在旋转载台表面形成四个或者四个以上的独立区域。In the second reaction mode, each source forms four or more independent regions on the surface of the rotating platform. 4.如权利要求3所述的双模系统,其特征在于,4. The dual-mode system of claim 3, wherein: 当各源在旋转载台表面形成四个独立区域时,第一区域由第一反应源形成,第二区域、第三区域由非反应气源形成,第四区域由第二反应源形成,其中第一区域与第四区域相对连接设置并被第二区域与第三区域间隔;When each source forms four independent regions on the surface of the rotary stage, the first region is formed by the first reaction source, the second region and the third region are formed by non-reactive gas sources, and the fourth region is formed by the second reaction source, wherein The first area is connected to the fourth area and separated by the second area and the third area; 当各源在旋转载台上形成四个以上的独立区域时,该等独立区域数量为四的倍数。When each source forms more than four independent areas on the rotary carrier, the number of these independent areas is a multiple of four. 5.如权利要求1所述的双模系统,其特征在于,5. The dual-mode system of claim 1, wherein: 所述第一反应模式为金属有机化学气相沉积MOCVD反应模式,所述第二反应模式为原子层淀积ALD反应模式。The first reaction mode is a MOCVD reaction mode, and the second reaction mode is an ALD reaction mode. 6.如权利要求1所述的双模系统,其特征在于,6. The dual-mode system of claim 1, wherein: 所述第一反应源包括一种或多种的如下化合物:II族或III族或IV族元素或含有其成分的化合物,所述第二反应源包括一种或多种的如下化合物:IV族或V族或VI族元素或含有其成分的化合物;或者,The first reaction source includes one or more of the following compounds: Group II or Group III or Group IV elements or compounds containing components thereof, and the second reaction source includes one or more of the following compounds: Group IV or Group V or VI elements or compounds containing components thereof; or, 第一反应源包括一种或多种的如下化合物:IV族或V族或VI族元素或含有其成分的化合物,第二反应源包括一种或多种的如下化合物:II族或III族或IV族元素或含有其成分的化合物。The first reaction source includes one or more of the following compounds: IV group or V group or VI group elements or compounds containing their components, and the second reaction source includes one or more of the following compounds: II group or III group or Group IV elements or compounds containing their components. 7.如权利要求6所述的双模系统,其特征在于,7. The dual-mode system of claim 6, wherein: 所述第一反应源和第二反应源均包括载气。Both the first reaction source and the second reaction source include carrier gas. 8.如权利要求7所述的双模系统,其特征在于,8. The dual-mode system of claim 7, wherein: 所述载气为氢气或氮气或惰性气体。The carrier gas is hydrogen or nitrogen or inert gas. 9.如权利要求1所述的双模系统,其特征在于,9. The dual-mode system of claim 1, wherein: 所述非反应气源包括氢气或氮气或惰性气体。The non-reactive gas source includes hydrogen or nitrogen or an inert gas. 10.一种如权利要求1~9所述的用于薄膜生长的双模系统的控制方法,其特征在于:所述双模系统根据薄膜生长的需要选择第一反应模式或第二反应模式,由控制装置实现第一反应模式和第二反应模式之间的转换,其中,所述第一反应模式为MOCVD反应模式,所述第二反应模式为ALD反应模式。10. A control method for a dual-mode system for film growth as claimed in claims 1 to 9, characterized in that: the dual-mode system selects the first reaction mode or the second reaction mode according to the needs of film growth, The switching between the first reaction mode and the second reaction mode is realized by the control device, wherein the first reaction mode is an MOCVD reaction mode, and the second reaction mode is an ALD reaction mode.
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