CN102924104A - Refractory brick and fabricating method thereof - Google Patents
Refractory brick and fabricating method thereof Download PDFInfo
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- CN102924104A CN102924104A CN 201210479173 CN201210479173A CN102924104A CN 102924104 A CN102924104 A CN 102924104A CN 201210479173 CN201210479173 CN 201210479173 CN 201210479173 A CN201210479173 A CN 201210479173A CN 102924104 A CN102924104 A CN 102924104A
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Abstract
The invention provides a refractory brick and a fabricating method thereof. The refractory brick is made of the following materials: Mica powder, Calcium powder, silicon dioxide powder, aluminium chloride, ceramic powder, kaolinite, talcum powder, organic bentonite and bergmeal. The fabricating method comprises the following steps: first, uniformly mixing all the materials; second, placing the mixed powders into a mould and firing under the pressure of 100-200 MPa and at the temperature of 100-200 DEG C for 2-3 hours; and third, demoulding. The refractory brick fabricated by the invention is large in both unit size and high in density, has good thermal shock resistance, and is small in environmental pollution, low in cost and simple in production condition and equipment.
Description
Technical field
The invention belongs to the refractory brick field, particularly a kind of refractory brick and preparation method thereof.
Background technology
Refractory brick generally is divided into two kinds, i.e. amorphous refractory and typing refractory materials.Amorphous refractory: also be mould material, by multiple aggregate or gather materials and the mixing powdery material that forms of one or more bonding agents, must stir with one or more liquid cooperations during use, have stronger flowability.The typing refractory materials: general refractory brick processed, its shape have the standard rule, also can build when cutting as required and process temporarily.
But present refractory brick exists unit volume little usually, and therefore the situation that density is little, thermal shock resistance is bad is sought after a kind of refractory brick that can solve above shortcoming.
Summary of the invention
An object of the present invention is to provide a kind of refractory brick, another object of the present invention provides its making method, and this refractory brick unit volume is large, and density is large, and with the refractory brick that present method is made, thermal shock resistance is good.
The technical scheme that adopts is:
A kind of refractory brick comprises mica powder, calcium stone flour, silicon dioxide powder, aluminum chloride, ceramics powder, kaolin, talcum powder, organobentonite and diatomite.
In mass fraction, mica powder 10-25 part, calcium stone flour 2-18 part, silicon dioxide powder 12-36 part, aluminum chloride 25-40 part, ceramics powder 2-18 part, kaolin 20-65 part, talcum powder 5-18 part, organobentonite 20-40 part and diatomite 5-25 part.
The granularity of described mica powder, calcium stone flour, silicon dioxide powder, aluminum chloride and ceramics powder is the 100-200 micron.Described kaolin, talcum powder, organobentonite and diatomaceous granularity are the 150-250 micron.
The making method of described refractory brick: may further comprise the steps:
The first step: mica powder 10-25 part, calcium stone flour 2-18 part, silicon dioxide powder 12-36 part, aluminum chloride 25-40 part, ceramics powder 2-18 part, kaolin 20-65 part, talcum powder 5-18 part, organobentonite 20-40 part and diatomite 5-25 part are mixed.
The granularity of described mica powder, calcium stone flour, silicon dioxide powder, aluminum chloride and ceramics powder is the 100-200 micron.Described kaolin, talcum powder, organobentonite and diatomaceous granularity are the 150-250 micron, material mixing even.
Second step is put into mould with mixed powder obtained above, at pressure 100-200MPa, and temperature 100-200 ℃, time 2-3h.
The 3rd step, the demoulding.
Its advantage is:
This refractory brick unit volume is large, and density is large, and with the refractory brick that present method is made, thermal shock resistance is good.Environmental pollution is little, and cost is low, and working condition and equipment are simple.
Embodiment
Embodiment 1
A kind of refractory brick comprises mica powder, calcium stone flour, silicon dioxide powder, aluminum chloride, ceramics powder, kaolin, talcum powder, organobentonite and diatomite.
In mass fraction, 5 parts in 10 parts of mica powders, 2 parts of calcium stone flours, 12 parts of silicon dioxide powders, 25 parts in aluminum chloride, 2 parts of ceramics powders, 20 parts of kaolin, 5 parts of talcum powder, 20 parts of organobentonites and diatomite.
The granularity of described mica powder, calcium stone flour, silicon dioxide powder, aluminum chloride and ceramics powder is 100 microns.Described kaolin, talcum powder, organobentonite and diatomaceous granularity are 150 microns.
The making method of described refractory brick: may further comprise the steps:
The first step: 5 parts in 10 parts of mica powders, 2 parts of calcium stone flours, 12 parts of silicon dioxide powders, 25 parts in aluminum chloride, 2 parts of ceramics powders, 20 parts of kaolin, 5 parts of talcum powder, 20 parts of organobentonites and diatomite is mixed.
The granularity of described mica powder, calcium stone flour, silicon dioxide powder, aluminum chloride and ceramics powder is 100 microns.It is even that described kaolin, talcum powder, organobentonite and diatomaceous granularity are 150 microns material mixing.
Second step is put into mould with mixed powder obtained above, at pressure 100MPa, and 100 ℃ of temperature, time 2h.
The 3rd step, the demoulding.
Embodiment 2
A kind of refractory brick comprises mica powder, calcium stone flour, silicon dioxide powder, aluminum chloride, ceramics powder, kaolin, talcum powder, organobentonite and diatomite.
In mass fraction, 25 parts in 25 parts of mica powders, 18 parts of calcium stone flours, 36 parts of silicon dioxide powders, 40 parts in aluminum chloride, 18 parts of ceramics powders, 65 parts of kaolin, 18 parts of talcum powder, 40 parts of organobentonites and diatomite mix.
The granularity of described mica powder, calcium stone flour, silicon dioxide powder, aluminum chloride and ceramics powder is 200 microns.Described kaolin, talcum powder, organobentonite and diatomaceous granularity are 250 microns.
The making method of described refractory brick: may further comprise the steps:
The first step: with 25 parts in 25 parts of mica powders, 18 parts of calcium stone flours, 36 parts of silicon dioxide powders, 40 parts in aluminum chloride, 18 parts of ceramics powders, 65 parts of kaolin, 18 parts of talcum powder, 40 parts of organobentonites and diatomite.
The granularity of described mica powder, calcium stone flour, silicon dioxide powder, aluminum chloride and ceramics powder is 200 microns.Described kaolin, talcum powder, organobentonite and diatomaceous granularity are 250 microns, material mixing even.
Second step is put into mould with mixed powder obtained above, at pressure 200MPa, and 200 ℃ of temperature, time 3h.
The 3rd step, the demoulding.
Embodiment 3
A kind of refractory brick comprises mica powder, calcium stone flour, silicon dioxide powder, aluminum chloride, ceramics powder, kaolin, talcum powder, organobentonite and diatomite.
In mass fraction, 20 parts in 15 parts of mica powders, 11 parts of calcium stone flours, 25 parts of silicon dioxide powders, 33 parts in aluminum chloride, 15 parts of ceramics powders, 25 parts of kaolin, 12 parts of talcum powder, 25 parts of organobentonites and diatomite.
The granularity of described mica powder, calcium stone flour, silicon dioxide powder, aluminum chloride and ceramics powder is 150 microns.Described kaolin, talcum powder, organobentonite and diatomaceous granularity are 175 microns.
The making method of described refractory brick: may further comprise the steps:
The first step: 20 parts in 15 parts of mica powders, 11 parts of calcium stone flours, 25 parts of silicon dioxide powders, 33 parts in aluminum chloride, 15 parts of ceramics powders, 25 parts of kaolin, 12 parts of talcum powder, 25 parts of organobentonites and diatomite is mixed.
The granularity of described mica powder, calcium stone flour, silicon dioxide powder, aluminum chloride and ceramics powder is 150 microns.Described kaolin, talcum powder, organobentonite and diatomaceous granularity are 175 microns.
Second step is put into mould with mixed powder obtained above, at pressure 150MPa, and 150 ℃ of temperature, time 2.5h.
The 3rd step, the demoulding.
Claims (2)
1. a refractory brick is characterized in that: comprise mica powder, calcium stone flour, silicon dioxide powder, aluminum chloride, ceramics powder, kaolin, talcum powder, organobentonite and diatomite;
In mass fraction, mica powder 10-25 part, calcium stone flour 2-18 part, silicon dioxide powder 12-36 part, aluminum chloride 25-40 part, ceramics powder 2-18 part, kaolin 20-65 part, talcum powder 5-18 part, organobentonite 20-40 part and diatomite 5-25 part;
The granularity of described mica powder, calcium stone flour, silicon dioxide powder, aluminum chloride and ceramics powder is the 100-200 micron; Described kaolin, talcum powder, organobentonite and diatomaceous granularity are the 150-250 micron.
2. make the making method of refractory brick according to claim 1: it is characterized in that may further comprise the steps:
The first step: mica powder 10-25 part, calcium stone flour 2-18 part, silicon dioxide powder 12-36 part, aluminum chloride 25-40 part, ceramics powder 2-18 part, kaolin 20-65 part, talcum powder 5-18 part, organobentonite 20-40 part and diatomite 5-25 part are mixed;
The granularity of described mica powder, calcium stone flour, silicon dioxide powder, aluminum chloride and ceramics powder is the 100-200 micron; Described kaolin, talcum powder, organobentonite and diatomaceous granularity are the 150-250 micron, material mixing even;
Second step is put into mould with mixed powder obtained above, at pressure 100-200MPa, and temperature 100-200 ℃, time 2-3h;
The 3rd step, the demoulding.
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CN 201210479173 CN102924104A (en) | 2012-11-23 | 2012-11-23 | Refractory brick and fabricating method thereof |
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CN 201210479173 CN102924104A (en) | 2012-11-23 | 2012-11-23 | Refractory brick and fabricating method thereof |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105859271A (en) * | 2016-05-11 | 2016-08-17 | 枞阳县海力机械制造有限责任公司 | Muscovite-based refractory brick for gas producer |
CN107176846A (en) * | 2017-05-17 | 2017-09-19 | 长兴县煤山工业炉料有限公司 | A kind of strong refractory brick of resistance to loading |
CN107176828A (en) * | 2017-05-17 | 2017-09-19 | 长兴县煤山工业炉料有限公司 | A kind of refractory brick of slag adhesion |
CN107244928A (en) * | 2017-05-17 | 2017-10-13 | 长兴县煤山工业炉料有限公司 | A kind of refractory brick of corrosion-resistant heat shock resistance |
-
2012
- 2012-11-23 CN CN 201210479173 patent/CN102924104A/en active Pending
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105859271A (en) * | 2016-05-11 | 2016-08-17 | 枞阳县海力机械制造有限责任公司 | Muscovite-based refractory brick for gas producer |
CN107176846A (en) * | 2017-05-17 | 2017-09-19 | 长兴县煤山工业炉料有限公司 | A kind of strong refractory brick of resistance to loading |
CN107176828A (en) * | 2017-05-17 | 2017-09-19 | 长兴县煤山工业炉料有限公司 | A kind of refractory brick of slag adhesion |
CN107244928A (en) * | 2017-05-17 | 2017-10-13 | 长兴县煤山工业炉料有限公司 | A kind of refractory brick of corrosion-resistant heat shock resistance |
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Application publication date: 20130213 |