CN102922816B - Titanium and steel and stainless steel composite board and preparation method - Google Patents
Titanium and steel and stainless steel composite board and preparation method Download PDFInfo
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- CN102922816B CN102922816B CN201210454145.XA CN201210454145A CN102922816B CN 102922816 B CN102922816 B CN 102922816B CN 201210454145 A CN201210454145 A CN 201210454145A CN 102922816 B CN102922816 B CN 102922816B
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 193
- 239000010959 steel Substances 0.000 title claims abstract description 193
- 239000002131 composite material Substances 0.000 title claims abstract description 169
- 229910001220 stainless steel Inorganic materials 0.000 title claims abstract description 134
- 239000010936 titanium Substances 0.000 title claims abstract description 129
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 title claims abstract description 128
- 229910052719 titanium Inorganic materials 0.000 title claims abstract description 127
- 239000010935 stainless steel Substances 0.000 title claims abstract description 125
- 238000002360 preparation method Methods 0.000 title abstract 3
- 238000005098 hot rolling Methods 0.000 claims abstract description 45
- 238000005096 rolling process Methods 0.000 claims abstract description 23
- 238000000034 method Methods 0.000 claims abstract description 22
- 229910001209 Low-carbon steel Inorganic materials 0.000 claims abstract description 7
- 238000010438 heat treatment Methods 0.000 claims description 43
- 238000004519 manufacturing process Methods 0.000 claims description 35
- 238000003490 calendering Methods 0.000 claims description 24
- 238000005498 polishing Methods 0.000 claims description 24
- 238000013329 compounding Methods 0.000 claims description 22
- 238000001816 cooling Methods 0.000 claims description 18
- 238000003466 welding Methods 0.000 claims description 18
- 239000003795 chemical substances by application Substances 0.000 claims description 17
- 238000000137 annealing Methods 0.000 claims description 16
- 238000005097 cold rolling Methods 0.000 claims description 16
- 239000011248 coating agent Substances 0.000 claims description 12
- 238000000576 coating method Methods 0.000 claims description 12
- 238000000227 grinding Methods 0.000 claims description 12
- 239000004576 sand Substances 0.000 claims description 12
- 238000010276 construction Methods 0.000 claims description 11
- 238000005242 forging Methods 0.000 claims description 11
- TWRXJAOTZQYOKJ-UHFFFAOYSA-L Magnesium chloride Chemical compound [Mg+2].[Cl-].[Cl-] TWRXJAOTZQYOKJ-UHFFFAOYSA-L 0.000 claims description 10
- 229910052593 corundum Inorganic materials 0.000 claims description 9
- 239000010431 corundum Substances 0.000 claims description 9
- 239000000395 magnesium oxide Substances 0.000 claims description 9
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims description 9
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 claims description 9
- 238000005488 sandblasting Methods 0.000 claims description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 9
- 229910001868 water Inorganic materials 0.000 claims description 9
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 7
- 229910052799 carbon Inorganic materials 0.000 claims description 7
- 230000007797 corrosion Effects 0.000 claims description 7
- 238000005260 corrosion Methods 0.000 claims description 7
- 150000003608 titanium Chemical class 0.000 claims description 7
- 238000005520 cutting process Methods 0.000 claims description 6
- 230000002093 peripheral effect Effects 0.000 claims description 6
- 238000003825 pressing Methods 0.000 claims description 6
- 238000007789 sealing Methods 0.000 claims description 6
- 238000010008 shearing Methods 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims description 5
- 229910001629 magnesium chloride Inorganic materials 0.000 claims description 5
- 238000007731 hot pressing Methods 0.000 claims 3
- 239000000203 mixture Substances 0.000 claims 2
- 229910001200 Ferrotitanium Inorganic materials 0.000 abstract description 7
- 239000002360 explosive Substances 0.000 abstract description 4
- 239000002905 metal composite material Substances 0.000 abstract description 2
- 239000000758 substrate Substances 0.000 abstract 1
- 239000010410 layer Substances 0.000 description 65
- 239000007788 liquid Substances 0.000 description 6
- 150000001875 compounds Chemical class 0.000 description 5
- 238000005253 cladding Methods 0.000 description 4
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- 230000007547 defect Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 229910000619 316 stainless steel Inorganic materials 0.000 description 2
- 238000009792 diffusion process Methods 0.000 description 2
- 238000004880 explosion Methods 0.000 description 2
- 239000002365 multiple layer Substances 0.000 description 2
- 238000005215 recombination Methods 0.000 description 2
- 230000006798 recombination Effects 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 229910000859 α-Fe Inorganic materials 0.000 description 2
- 239000010963 304 stainless steel Substances 0.000 description 1
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- 229910000589 SAE 304 stainless steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
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- 230000008018 melting Effects 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 239000011185 multilayer composite material Substances 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
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Abstract
The invention relates to the field of metal composite materials, particularly relates to a titanium and steel and stainless steel composite board and a preparation method, and solves the problems that in a process that an explosive composite board is rolled to a thin board, an existing bonding surface is a wavy structure, a substrate of a steel plate is easily exposed in the rolling process, bonding intensity is also low, and the like. The composite board adopts a composite structure composed of a titanium plate, a common steel plate and a stainless steel plate, the common steel plate serves as an intermediate layer, planes of two sides of the common steel plate are respectively composited with the titanium plate and the stainless steel plate, the common steel plate and the stainless steel plate are in a hot rolling extension composite structure, and the common steel plate and the titanium plate are in a hot rolling composite structure. The composite board adopts a method that mild steel with a small brittle phrase produced at a high temperature and the titanium and the stainless steel are heated and rolled, mainly achieves a purpose that ferritic stainless steel is rapidly taken out so as to mutually reach to the hot inlaying combination, and finally the titanium-steel stainless steel composite board is manufactured. According to the preparation method, the titanium and steel and stainless steel composite thin board is manufactured and can be widely applied to industries and civilians for use.
Description
Technical Field
The invention relates to the field of metal composite materials, in particular to a titanium, steel and stainless steel composite plate and a manufacturing method thereof.
Background
The inner lining of pipelines for discharging corrosive gases or liquids, which are small pressure vessels or laboratory drug-containing vessels, and small coolers for concentrating liquids in the industrial fields of pharmacy, food, chemical industry and the like, have high requirements on corrosion resistance. The fabrication of these vessels is of course titanium plate being the preferred material, followed by stainless steel plate. However, the price of titanium plate is high, and the corrosion resistance is not ideal when stainless steel plate is used.
At present, the titanium steel composite board is mostly adopted in the industry field, and a titanium layer is used as an inner layer and is ideal in corrosion resistance, but the material has two defects: firstly, the composite strength is not enough, which is determined by the production process; secondly, steel is easy to oxidize after being exposed in air for a long time. Because the strength of titanium and steel is very different, the titanium and steel are difficult to be compounded, and in order to achieve high compound strength, one method is to add a transition layer between a titanium plate and a steel plate, but the materials of the transition layer are very expensive and are not preferable. The other method is to forge the steel plate to improve the strength and then compound the steel plate, but the process is not adopted in the prior process for producing the titanium steel composite plate.
In the metal material, because the strength of titanium is high, stainless steel is inferior, and the strength of low-carbon steel is low, the three plates are difficult to compound. In the prior art, a thinner titanium plate or a thinner stainless steel plate and a thicker steel plate are compounded by adopting an explosion cladding method. If a thin plate is needed, the thin plate is further rolled to obtain a thin plate with a corresponding thickness, so that the thin plate manufactured by explosion cladding and rolling has a great defect. The reason is that the composite interface is composed of a direct junction area, a melting layer and a vortex during explosive cladding, so that the joint surface is of a wavy structure and the joint strength is low. Because titanium plates and stainless steel have high prices, if thin and multiple layers of titanium and stainless steel are needed, the base layer of the steel plate is easily exposed by rolling the explosion-clad plate blank, and the due effect of the composite plate is lost.
Disclosure of Invention
The invention aims to provide a titanium, steel and stainless steel composite plate and a manufacturing method thereof, which solve the problems that a bonding surface is in a corrugated structure in the process of rolling an explosive composite plate into a thin plate, a base layer of a steel plate is easily exposed in the rolling process, the bonding strength is low and the like.
The technical scheme of the invention is as follows:
a titanium, steel, stainless steel clad plate, this clad plate adopts titanium plate, ordinary steel plate and stainless steel plate composite construction, the ordinary steel plate is the intermediate layer, the plane of both sides of the ordinary steel plate compounds with titanium plate and stainless steel plate separately; the common steel plate and the stainless steel plate are in a hot-rolling composite structure, and the common steel plate and the titanium plate are in a hot-rolling composite structure.
The titanium, steel and stainless steel composite board has two layers of common steel plates: ordinary steel sheet I and ordinary steel sheet II, wherein ordinary steel sheet I of one deck is hot calendering composite construction with corrosion resistant plate, and another layer ordinary steel sheet II is hot rolling composite construction with the titanium plate, is hot rolling composite construction between two-layer ordinary steel sheet I and the ordinary steel sheet II, and ordinary steel sheet II is the forging steel sheet.
The titanium, steel and stainless steel composite plate is characterized in that a common steel plate is a low-carbon steel plate, a stainless steel plate is a ferrite stainless steel plate, and a titanium plate is an industrial pure titanium plate.
According to the manufacturing method of the titanium, steel and stainless steel composite plate, one side plane of the common steel plate is compounded with the stainless steel plate through hot rolling, and the other side plane of the common steel plate is compounded with the titanium plate through hot rolling.
In the manufacturing method of the titanium, steel and stainless steel composite board, the common steel board has two layers: a common steel plate I and a common steel plate II; firstly, hot-rolling and compounding a side plane of a common steel plate I and a stainless steel plate to form a rolled composite plate; and then, hot rolling and compounding the surface I of the common steel plate of the rolled composite plate with a common steel plate II and a titanium plate.
The manufacturing method of the titanium, steel and stainless steel composite board comprises the following steps:
(1) discharging
1) The carbon content of the common steel plate is less than or equal to 0.20 percent, and the thickness of the common steel plate is 10-25 mm;
2) the thickness of the titanium plate is 1-3.5 mm;
3) the thickness of the stainless steel plate is 4-8 mm;
(2) pretreatment
1) Polishing one side plane of the titanium plate and the stainless steel plate;
2) carrying out sand blasting on two side planes of a common steel plate by using brown corundum sand, and then polishing;
(3) uniformly coating a layer of separant on the surface of one stainless steel plate with a non-polished surface, and facing the surface of the other stainless steel plate with the non-polished surface and the stainless steel plate coated with the separant together to form a laminated stainless steel plate group with two polished side planes; then two cleaned common steel plate surfaces are overlapped with each other to form a steel-stainless steel-steel four-layer combined plate;
(4) the four layers of combined plates are placed on an oil press to be compressed, and the butt seams on the periphery are welded and sealed;
(5) heating the composite plate blank in the step 4 to 1050-1150 ℃ to perform hot rolling compounding on a hot rolling mill, wherein the deformation rate of the rolling compounding is more than or equal to 60%;
(6) heating the rolled composite board to 650-850 ℃ for annealing, keeping the temperature for 0.5-2 hours, and cooling in air;
(7) shearing off the peripheral welding line of the rolled composite plate, blanking, grinding and polishing the surface of the common steel plate;
(8) heating two common steel plates to 600-800 ℃, respectively placing the two common steel plates on a forging bed for uniform forging, and then grinding and polishing the planes on the two sides;
(9) uniformly coating a layer of isolating agent on the surface of one non-polished titanium plate, and combining the other non-polished titanium plate with the surface of the isolating agent coated titanium plate to form a laminated titanium plate group with two polished side surfaces; respectively overlapping the two cleaned common steel plate surfaces in the step 8 on the planes on two sides of the titanium plate group, and finally overlapping the common steel plate surfaces of the rolled composite plate in the step 7 on the outer sides of the common steel plate surfaces on two sides of the titanium plate group to form a stainless steel-titanium-steel-stainless steel six-layer composite plate;
(10) putting the six layers of combined plates on an oil press for pressing, and welding and sealing the butt seams at the periphery;
(11) heating the six layers of combined plate blanks to 830-890 ℃, and performing hot rolling and compounding on a hot rolling mill, wherein the deformation rate of the rolling and compounding is more than or equal to 60 percent;
(12) heating the rolled composite plate to 650-850 ℃ for annealing, keeping the temperature for 0.5-2 hours, and cooling in air;
(13) removing the surface oxide layer of the rolled composite board by sand blasting;
(14) heating the cleanly processed calendered composite board to 200-400 ℃, and cold-rolling and calendering the cleanly processed calendered composite board on a cold rolling mill, wherein the deformation rate is less than or equal to 15 percent;
(15) heating the cold-rolled composite plate to 650 ℃ of 500-;
(16) and cutting off the periphery of the welding seal of the composite board, and finally manufacturing two completely consistent titanium, steel and stainless steel composite boards.
The manufacturing method of the titanium, steel and stainless steel composite board comprises the following steps of proportioning the separant by weight: magnesium oxide: 1, (4-6) and (6-10) of water.
In the manufacturing method of the titanium, steel and stainless steel composite plate, in the step 5, the deformation rate of the rolling composite is preferably 70-150%.
In the manufacturing method of the titanium, steel and stainless steel composite plate, in step 11, the deformation rate of the rolling composite is preferably 70-150%.
In the manufacturing method of the titanium, steel and stainless steel composite board, in step 14, the cold rolling pressure light deformation rate on a cold rolling mill is preferably 5-15%.
The invention has the beneficial effects that:
1. the manufacturing process of the titanium, steel and stainless steel composite plate is that the steel plate is forged before hot rolling, so that the composite strength is very high.
2. In the prior art, the separant mentioned in the manufacturing process of the titanium steel composite plate is powdery, and the powdery separant is difficult to uniformly spread in the implementation process. The isolating agent adopted by the invention is a liquid, and is convenient and even to brush in the implementation process.
3. In the prior art, 750 ℃ diffusion annealing adopted in the process of the titanium steel composite plate is not available, and the diffusion annealing temperature of the composite plate is 1100-1200 ℃, so that the ideal effect can be achieved, but the high temperature can cause too coarse grains, and the grain refining annealing is also needed. The invention directly adopts 500-650 ℃ refined grain annealing, and the effect is very ideal.
4. In the prior art, the manufacturing method of the titanium composite board on the market adopts explosive cladding, and the defect of the method is that the thin clad composite board can not be produced. The invention develops the titanium, steel and stainless steel composite board according to the actual conditions and requirements of the market, the composite board can be made to be 0.5 mm, and the composite layers (the titanium board layer and the stainless steel board layer) in the composite board can reach 0.1 mm respectively. The composite board can be made into a thin board with corresponding thickness according to actual requirements, and the container made of the composite board not only can meet the requirement of corrosion resistance of an inner layer, but also can achieve the purposes of attractive appearance, durability and cost reduction.
5. The composite board can be widely applied to the civil field, and if the titanium surface is selected to be directly contacted with food, the composite board can be used without worry because titanium is the only one kind of biological-friendly metal in the metal, and the titanium is non-toxic and harmless to human bodies.
6. The invention can effectively compound the titanium plate, the stainless steel plate and the common steel plate, thereby ensuring that the composite plate has the characteristics of the titanium plate and the stainless steel plate, has the required strength and saves the using amount of expensive metal.
7. The invention adopts a method for producing low-carbon steel with small brittle phases, titanium and stainless steel at high temperature by heating and rolling, and mainly achieves the purpose of quickly drawing ferritic stainless steel so as to achieve hot embedding combination among the ferritic stainless steel and the ferritic stainless steel, thereby finally preparing the titanium-steel-stainless steel composite plate. The composite board has very high bonding strength and is an ideal thin multi-layer composite material in the market at present.
In a word, the method for producing and manufacturing the titanium, steel and stainless steel composite plate fills a gap of the thin composite plate in the domestic market at present. The cost of the plate can be greatly reduced in industrial use, and the plate is green and environment-friendly in the civil field.
Drawings
FIG. 1 is a schematic view of the present invention.
FIG. 2 is a second schematic structural diagram of the present invention.
Fig. 3(a) - (h) are schematic views of the manufacturing process of the titanium, steel and stainless steel composite plate of the invention. Wherein, fig. 3(a) -fig. 3(b) are step (3); FIG. 3(c) shows step (5); FIG. 3(d) is step (7); FIG. 3(e) -FIG. 3(f) is step (9); FIG. 3(g) shows step (11); FIG. 3(h) shows step (16).
In the figure, 1 stainless steel plate; 2, common steel plates I; 3, titanium plate; 4, common steel plates II; 5, a release agent; 6 ordinary steel plate.
Detailed Description
The present invention will be described in further detail below by way of examples and figures.
As shown in fig. 1, the titanium, steel and stainless steel composite plate of the invention adopts a composite structure of a titanium plate 3, a common steel plate 6 and a stainless steel plate 1 as a middle layer, and planes at two sides of the common steel plate 6 are respectively compounded with the titanium plate 3 and the stainless steel plate 1; the common steel plate 6 and the stainless steel plate 1 are in a hot-rolling composite structure, and the common steel plate 6 and the titanium plate 3 are in a hot-rolling composite structure.
As shown in fig. 2, the titanium, steel and stainless steel composite board of the present invention has two layers of a common steel plate 6: ordinary steel sheet I2 and ordinary steel sheet II 4, wherein ordinary steel sheet I2 of one deck is hot calendering composite construction with corrosion resistant plate 1, and another layer of ordinary steel sheet II 4 is hot rolling composite construction with titanium plate 3, is hot rolling composite construction between two-layer ordinary steel sheet I2 and the ordinary steel sheet II 4, and ordinary steel sheet II 4 is the forged steel sheet.
In the invention, the ordinary steel plate 6, the ordinary steel plate I2 and the ordinary steel plate II 4 are low-carbon steel plates, the stainless steel plate 1 is a ferrite stainless steel plate, and the titanium plate 3 is an industrial pure titanium plate. Wherein,
the low-carbon steel plate is carbon steel with carbon content less than or equal to 0.20 percent, such as: 08. 15, Q195, Q215, Q235, Q245, Q345, etc.
The ferritic stainless steel may be 00Cr12, 0Cr13a1, 1Cr17, 1Cr17Mo, 00Cr18Mo2, 00Cr30Mo2, ZGCr28, 00Cr27Mo, 310, 304, 316L, or the like.
In the method for manufacturing the titanium, steel and stainless steel composite plate, one side plane of a common steel plate 6 is compounded with a stainless steel plate 1 through hot rolling, and the other side plane of the common steel plate 6 is compounded with a titanium plate 3 through hot rolling.
In the method for manufacturing the titanium, steel and stainless steel composite board, the common steel plate 6 comprises two layers: firstly, hot-rolling and compounding a side plane of the common steel plate I2 and the stainless steel plate 1 to form a rolled composite plate; and then, hot rolling and compounding the surface I2 of the common steel plate of the rolled composite plate with a common steel plate II 4 and a titanium plate 3.
As shown in fig. 3(a) - (h), the method for manufacturing the titanium, steel and stainless steel composite plate comprises the following steps:
(1) blanking (equal length and width, same area and shape)
1) The carbon content of the common steel plate is less than or equal to 0.20 percent, and the thickness of the common steel plate is 10-25 mm;
2) the thickness of the titanium plate is 1-3.5 mm;
3) the thickness of the stainless steel plate is 4-8 mm;
(2) pretreatment
1) Polishing one side plane of the titanium plate and the stainless steel plate;
2) carrying out sand blasting on two side planes of a common steel plate by using brown corundum sand, and then polishing;
(3) uniformly coating a layer of release agent 5 on the surface of one stainless steel plate with a non-polished surface, and facing the surface of the other stainless steel plate with the release agent 5 to form a laminated stainless steel plate assembly with two polished side surfaces, as shown in fig. 3 (a); then, two cleaned common steel plate surfaces are overlapped with each other to form a steel-stainless steel-steel four-layer combined plate, as shown in figure 3 (b);
(4) the four layers of combined plates are placed on an oil press to be compressed, and the butt seams on the periphery are welded and sealed;
(5) heating the composite plate blank in the step 4 to 1050-1150 ℃, and performing hot rolling compounding on a hot rolling mill, wherein the deformation rate of the rolling compounding is more than or equal to 60% (preferably 70-150%), and the drawing is shown in fig. 3 (c);
(6) heating the rolled composite board to 650-850 ℃ for annealing, keeping the temperature for 0.5-2 hours, and cooling in air;
(7) shearing off the peripheral welding seam of the rolled composite plate, blanking, grinding and polishing the surface of a common steel plate, and referring to a figure 3 (d);
(8) heating two common steel plates to 600-800 ℃, respectively placing the two common steel plates on a forging bed for uniform forging, and then grinding and polishing the planes on the two sides;
(9) uniformly coating a layer of isolating agent 5 on the surface of a titanium plate with a non-polished surface, and facing the titanium plate with the isolating agent 5 to form a laminated titanium plate group with two polished side surfaces, wherein the two side surfaces are shown in figure 3 (e); superposing the two cleaned common steel plate surfaces of the step 8 on the two side planes of the titanium plate group respectively, and finally superposing the common steel plate surfaces of the rolled composite plate of the step 7 on the outer sides of the common steel plate surfaces of the two sides of the titanium plate group respectively to form a stainless steel-titanium-steel-stainless steel six-layer composite plate, which is shown in a figure 3 (f);
(10) putting the six layers of combined plates on an oil press for pressing, and welding and sealing the butt seams at the periphery;
(11) heating the six layers of combined slabs to 830-890 ℃, and performing hot rolling and compounding on a hot rolling mill, wherein the deformation rate of the rolling and compounding is more than or equal to 60 percent (preferably 70-150 percent), and the figure 3(g) is shown;
(12) heating the rolled composite plate to 650-850 ℃ for annealing, keeping the temperature for 0.5-2 hours, and cooling in air;
(13) removing the surface oxide layer of the rolled composite board by sand blasting;
(14) heating the cleanly processed calendered composite board to 200-400 ℃, and cold-rolling and calendering the cleanly processed calendered composite board on a cold rolling mill, wherein the deformation rate is less than or equal to 15 percent (preferably 5-15 percent);
(15) heating the cold-rolled composite plate to 650 ℃ of 500-;
(16) and (5) cutting off the periphery of the welding seal of the composite plate, and finally manufacturing two completely consistent titanium, steel and stainless steel composite plates, which are shown in figure 3 (h).
In the invention, the ratio of the separant is, by weight, magnesium chloride: magnesium oxide: 1, (4-6) and (6-10) of water.
Example 1
As shown in fig. 3(a) - (h), the method for manufacturing the titanium, steel, stainless steel composite board of the present embodiment includes the following steps:
(1) discharging
1) The carbon content of the common steel plate is less than or equal to 0.20 percent, and the mark is as follows: q235, length × width × thickness of 510 × 210 × 10mm, length × width × thickness of 510 × 210 × 15 mm;
2) a titanium plate having a length × width × thickness of 500 × 200 × 1.0 mm;
3) ferritic stainless steel (grade: 310 stainless steel), length × width × thickness is 510 × 210 × 4.0 mm;
(2) pretreatment
1) Polishing one side plane of the titanium plate and the stainless steel plate;
2) blasting sand on two side planes of a common steel plate by using No. 40 brown corundum sand, and then polishing;
(3) uniformly coating a layer of separant on the surface of one stainless steel plate with a non-polished surface, and facing the surface of the other stainless steel plate with the non-polished surface and the stainless steel plate coated with the separant together to form a laminated stainless steel plate assembly with two polished side surfaces, as shown in figure 3 (a); then, two cleaned 15mm common steel plate surfaces are overlapped with each other to form a steel-stainless steel-steel four-layer combined plate, as shown in figure 3 (b);
(4) the four layers of combined plates are placed on an oil press to be compressed, and the butt seams on the periphery are welded and sealed;
(5) heating the composite plate blank in the step 4 to 1100 ℃, performing hot rolling and composite rolling on a hot rolling mill to a thickness of 4.6 mm, wherein the deformation rate of the rolling and composite is 60-70%, and the figure is 3 (c);
(6) heating a common steel plate and a stainless steel plate rolled composite plate to 720 ℃ for annealing, keeping the temperature for 1 hour, and cooling in air;
(7) shearing off peripheral welding seams of the common steel plate and the stainless steel plate rolled composite plate, blanking (510 mm multiplied by 210 mm), and grinding and polishing the surface of the common steel plate, as shown in figure 3 (d);
(8) heating two common steel plates with the thickness of 10mm to 750 ℃, respectively putting the two common steel plates on a forging machine to be uniformly forged to the thickness of 6.5 mm, and then grinding and polishing the planes on the two sides;
(9) uniformly coating a layer of isolating agent on the surface of a titanium plate with a non-polished surface, and facing the titanium plate with the isolating agent with the other non-polished surface together to form a laminated titanium plate group with two polished side surfaces, as shown in figure 3 (e); superposing the two cleaned common steel plate surfaces of the step 8 on the two side planes of the titanium plate group respectively, and finally superposing the common steel plate surfaces of the rolled composite plate of the step 7 on the outer sides of the common steel plate surfaces of the two sides of the titanium plate group respectively to form a stainless steel-titanium-steel-stainless steel six-layer composite plate, which is shown in a figure 3 (f);
(10) putting the six layers of combined plates on an oil press for pressing, and welding and sealing the butt seams at the periphery;
(11) heating the six-layer combined plate blank to 890 ℃, hot-rolling and compounding the six-layer combined plate blank on a hot rolling mill to the thickness of 1.2 mm, wherein the deformation rate of the rolling and compounding is 65-75 percent, and the figure is 3 (g);
(12) heating the rolled composite board to 720 ℃ for annealing, keeping the temperature for 1 hour, and cooling in air;
(13) removing the surface oxide layer of the rolled composite plate by using No. 40 brown corundum sand for sand blasting;
(14) heating the cleanly processed calendered composite board to 300 ℃, and cold-rolling and calendering the cleanly processed calendered composite board on a cold rolling mill to the thickness of 1.0mm, wherein the deformation rate is 10-15%;
(15) heating the cold-rolled composite plate to 600 ℃, preserving heat for 1 hour, cooling to 450 ℃ along with the furnace, and air cooling to eliminate the stress;
(16) and (3) cutting off the periphery of the welding seal of the composite plate, and finally manufacturing two completely consistent titanium, steel and stainless steel composite plates with the thickness of 0.5 mm, wherein the thickness of the double-layer titanium plate and the thickness of the stainless steel plate are both 0.1 mm, and the recombination rate reaches 99 percent as shown in figure 3 (h).
Note: the separant is a liquid formed by uniformly mixing magnesium chloride, magnesium oxide and water, and the separant comprises the following components in percentage by weight: magnesium oxide: water 1:5: 8.
Example 2
As shown in fig. 3(a) - (h), the method for manufacturing the titanium, steel, stainless steel composite board of the present embodiment includes the following steps:
(1) discharging
1) The carbon content of the steel plate is less than or equal to 0.20 percent, and the mark is as follows: q195, length × width × thickness =510 × 210 × 12mm, length × width × thickness ═ 510 × 210 × 20 mm;
2) a titanium plate having a length × width × thickness of 500 × 200 × 2.0 mm;
3) ferritic stainless steel (grade: 304 stainless steel), length × width × thickness 510 × 210 × 6 mm;
(2) pretreatment
1) Polishing one side plane of the titanium plate and the stainless steel plate;
2) blasting sand on two side planes of a common steel plate by using No. 40 brown corundum sand, and then polishing;
(3) uniformly coating a layer of separant on the surface of one stainless steel plate with a non-polished surface, and facing the surface of the other stainless steel plate with the non-polished surface and the stainless steel plate coated with the separant together to form a laminated stainless steel plate assembly with two polished side surfaces, as shown in figure 3 (a); then, two cleaned 20mm common steel plate surfaces are overlapped with each other to form a steel-stainless steel-steel four-layer combined plate, as shown in figure 3 (b);
(4) the four layers of combined plates are placed on an oil press to be compressed, and the butt seams on the periphery are welded and sealed;
(5) heating the composite plate blank in the step 4 to 1050 ℃, performing hot rolling and composite rolling on a hot rolling mill to 6mm thickness, wherein the deformation rate of the rolling and composite is 60-70%, and the figure is 3 (c);
(6) heating the rolled composite plate of the common steel plate and the stainless steel plate to 750 ℃ for annealing, keeping the temperature for 0.5 hour, and cooling in air;
(7) shearing off peripheral welding seams of the common steel plate and the stainless steel plate rolled composite plate, blanking (510 mm multiplied by 210 mm), and grinding and polishing the surface of the common steel plate, as shown in figure 3 (d);
(8) heating two 12mm thick common steel plates to 700 ℃, respectively placing the two common steel plates on a forging machine to be uniformly forged to 8 mm thick, and then grinding and polishing two side planes;
(9) uniformly coating a layer of isolating agent on the surface of a titanium plate with a non-polished surface, and facing the titanium plate with the isolating agent with the other non-polished surface together to form a laminated titanium plate group with two polished side surfaces, as shown in figure 3 (e); superposing the two cleaned common steel plate surfaces of the step 8 on the two side planes of the titanium plate group respectively, and finally superposing the common steel plate surfaces of the rolled composite plate of the step 7 on the outer sides of the common steel plate surfaces of the two sides of the titanium plate group respectively to form a stainless steel-titanium-steel-stainless steel six-layer composite plate, which is shown in a figure 3 (f);
(10) putting the six layers of combined plates on an oil press for pressing, and welding and sealing the butt seams at the periphery;
(11) heating the six layers of combined slabs to 830 ℃, hot-rolling and compounding the slabs on a hot rolling mill to a thickness of 3.2 mm, wherein the deformation rate of the rolling and compounding is 65-75%, and the figure is 3 (g);
(12) heating the rolled composite board to 720 ℃ for annealing, keeping the temperature for 0.5 hour, and cooling in air;
(13) removing the surface oxide layer of the rolled composite plate by using No. 40 brown corundum sand for sand blasting;
(14) heating the cleanly processed calendered composite board to 200 ℃, and cold-rolling and calendering the cleanly processed calendered composite board on a cold rolling mill to 3.0 mm thickness with the deformation rate of 10-15 percent;
(15) heating the cold-rolled composite plate to 550 ℃, preserving heat for 1.5 hours, cooling to 450 ℃ along with the furnace, and air cooling to eliminate the stress;
(16) and (3) cutting off the periphery of the welding seal of the composite plate, and finally preparing two completely consistent titanium, steel and stainless steel composite plates with the thickness of 1.5 mm, wherein the thickness of each of the multiple-layer titanium plate and the stainless steel plate is 0.15 mm, and the recombination rate reaches 99% as shown in figure 3 (h).
Note: the separant is a liquid formed by uniformly mixing magnesium chloride, magnesium oxide and water, and the separant comprises the following components in percentage by weight: magnesium oxide: water 1:6: 10.
Example 3
As shown in fig. 3(a) - (h), the method for manufacturing the titanium, steel, stainless steel composite board of the present embodiment includes the following steps:
(1) blanking (equal length and width, same area and shape)
1) The carbon content of the steel plate is less than or equal to 0.20 percent, and the mark is as follows: q215, length × width × thickness =510 × 210 × 15mm, length × width × thickness ═ 510 × 210 × 25 mm;
2) a titanium plate having a length × width × thickness of 500 × 200 × 3.5 mm;
3) ferritic stainless steel (grade: 316 stainless steel), length × width × thickness is 510 × 210 × 8.0 mm;
(2) pretreatment
1) Polishing one side plane of the titanium plate and the stainless steel plate;
2) blasting sand on two side planes of a common steel plate by using No. 40 brown corundum sand, and then polishing;
(3) uniformly coating a layer of separant on the surface of one stainless steel plate with a non-polished surface, and facing the surface of the other stainless steel plate with the non-polished surface and the stainless steel plate coated with the separant together to form a laminated stainless steel plate assembly with two polished side surfaces, as shown in figure 3 (a); then, two cleaned 25mm common steel plate surfaces are overlapped with each other to form a steel-stainless steel-steel four-layer combined plate, as shown in figure 3 (b);
(4) the four layers of combined plates are placed on an oil press to be compressed, and the butt seams on the periphery are welded and sealed;
(5) heating the composite plate blank in the step 4 to 1150 ℃, performing hot rolling and composite rolling on a hot rolling mill to 8 mm thickness, wherein the deformation rate of the rolling and composite is 60-70%, and the figure is 3 (c);
(6) heating the rolled composite board to 700 ℃ for annealing, keeping the temperature for 1.5 hours, and cooling in air;
(7) shearing off peripheral welding seams of the common steel plate and the stainless steel plate rolled composite plate, blanking (510 mm multiplied by 210 mm), and grinding and polishing the surface of the common steel plate, as shown in figure 3 (d);
(8) heating two ordinary steel plates with the thickness of 15mm to 650 ℃, respectively putting the two ordinary steel plates on a forging machine to be uniformly forged to the thickness of 12mm, and then grinding and polishing the planes on the two sides;
(9) uniformly coating a layer of isolating agent on the surface of a titanium plate with a non-polished surface, and facing the titanium plate with the isolating agent with the other non-polished surface together to form a laminated titanium plate group with two polished side surfaces, as shown in figure 3 (e); superposing the two cleaned common steel plate surfaces of the step 8 on the two side planes of the titanium plate group respectively, and finally superposing the common steel plate surfaces of the rolled composite plate of the step 7 on the outer sides of the common steel plate surfaces of the two sides of the titanium plate group respectively to form a stainless steel-titanium-steel-stainless steel six-layer composite plate, which is shown in a figure 3 (f);
(10) putting the six layers of combined plates on an oil press for pressing, and welding and sealing the butt seams at the periphery;
(11) heating the six-layer combined plate blank to 890 ℃, hot-rolling and compounding the six-layer combined plate blank on a hot rolling mill to the thickness of 5.2 mm, wherein the deformation rate of the rolling and compounding is 65-75 percent, and the figure is 3 (g);
(12) heating the rolled composite board to 720 ℃ for annealing, keeping the temperature for 1.5 hours, and cooling in air;
(13) removing the surface oxide layer of the rolled composite plate by using No. 40 brown corundum sand for sand blasting;
(14) heating the cleanly processed calendered composite board to 400 ℃, and cold-rolling and calendering the cleanly processed calendered composite board on a cold rolling mill to the thickness of 5.0 mm, wherein the deformation rate is 10-15%;
(15) heating the cold-rolled composite plate to 650 ℃, preserving heat for 0.5 hour, cooling to 500 ℃ along with the furnace, and air cooling to eliminate the stress;
(16) and (3) cutting off the periphery of the welding seal of the composite plate, and finally preparing two completely consistent titanium, steel and stainless steel composite plates with the thickness of 2.5 mm, wherein the thicknesses of the double-layer titanium plate and the stainless steel plate are both 0.20 mm, and the composite rate reaches 99% as shown in figure 3 (h).
Note: the separant is a liquid formed by uniformly mixing magnesium chloride, magnesium oxide and water, and the separant comprises the following components in percentage by weight: magnesium oxide: water 1:4: 6.
Claims (8)
1. A titanium, steel, stainless steel clad plate, characterized by that, the clad plate adopts titanium plate, ordinary steel plate and stainless steel plate composite construction, the ordinary steel plate is the intermediate layer, the two side planes of the ordinary steel plate are compounded with titanium plate and stainless steel plate separately; the common steel plate and the stainless steel plate are in a hot calendaring composite structure, and the common steel plate and the titanium plate are in a hot calendaring composite structure;
the common steel plate has two layers: ordinary steel sheet I and ordinary steel sheet II, ordinary steel sheet I and corrosion resistant plate are hot pressing and prolong composite construction, and ordinary steel sheet II prolongs composite construction with the titanium plate for hot pressing, is hot pressing between ordinary steel sheet I and the ordinary steel sheet II and prolongs composite construction, and ordinary steel sheet II is the forging steel sheet.
2. The titanium, steel, stainless steel composite panel of claim 1 wherein the common steel panel is a low carbon steel panel, the stainless steel panel is a ferritic stainless steel panel, and the titanium panel is an industrial pure titanium panel.
3. The method for manufacturing a titanium, steel, stainless steel composite board according to claim 1, wherein, firstly, one side plane of a common steel plate I and a stainless steel plate are compounded by hot rolling to form a rolled composite board; and then, the plane on the other side of the common steel plate I of the rolled composite plate is compounded with the common steel plate II and the titanium plate through hot rolling.
4. A method of making a titanium, steel, stainless steel composite panel according to claim 3, comprising the steps of:
(1) discharging
1) The carbon content of the common steel plate is less than or equal to 0.20 percent, and the thickness of the common steel plate is 10-25 mm;
2) the thickness of the titanium plate is 1-3.5 mm;
3) the thickness of the stainless steel plate is 4-8 mm;
(2) pretreatment
1) Polishing one side plane of the titanium plate and the stainless steel plate;
2) carrying out sand blasting on two side planes of a common steel plate by using brown corundum sand, and then polishing;
(3) uniformly coating a layer of separant on the surface of one stainless steel plate with a non-polished surface, and facing the surface of the other stainless steel plate with the non-polished surface and the stainless steel plate coated with the separant together to form a laminated stainless steel plate group with two polished side planes; then two cleaned common steel plate surfaces are overlapped with each other to form a steel-stainless steel-steel four-layer combined plate;
(4) the four layers of combined plates are placed on an oil press to be compressed, and the butt seams on the periphery are welded and sealed;
(5) heating the composite plate blank in the step 4 to 1050-1150 ℃ to perform hot rolling compounding on a hot rolling mill, wherein the deformation rate of the rolling compounding is more than or equal to 60%;
(6) heating the rolled composite board to 650-850 ℃ for annealing, keeping the temperature for 0.5-2 hours, and cooling in air;
(7) shearing off the peripheral welding line of the rolled composite plate, blanking, grinding and polishing the surface of the common steel plate;
(8) heating two common steel plates to 600-800 ℃, respectively placing the two common steel plates on a forging bed for uniform forging, and then grinding and polishing the planes on the two sides;
(9) uniformly coating a layer of isolating agent on the surface of one non-polished titanium plate, and combining the other non-polished titanium plate with the surface of the isolating agent coated titanium plate to form a laminated titanium plate group with two polished side surfaces; respectively overlapping the two cleaned common steel plate surfaces in the step 8 on the planes on two sides of the titanium plate group, and finally overlapping the common steel plate surfaces of the rolled composite plate in the step 7 on the outer sides of the common steel plate surfaces on two sides of the titanium plate group to form a stainless steel-titanium-steel-stainless steel six-layer composite plate;
(10) putting the six layers of combined plates on an oil press for pressing, and welding and sealing the butt seams at the periphery;
(11) heating the six layers of combined plate blanks to 830-890 ℃, and performing hot rolling and compounding on a hot rolling mill, wherein the deformation rate of the rolling and compounding is more than or equal to 60 percent;
(12) heating the rolled composite plate to 650-850 ℃ for annealing, keeping the temperature for 0.5-2 hours, and cooling in air;
(13) removing the surface oxide layer of the rolled composite board by sand blasting;
(14) heating the cleanly processed calendered composite board to 200-400 ℃, and cold-rolling and calendering the cleanly processed calendered composite board on a cold rolling mill, wherein the deformation rate is less than or equal to 15 percent;
(15) heating the cold-rolled composite plate to 650 ℃ of 500-;
(16) and cutting off the periphery of the welding seal of the composite board, and finally manufacturing two completely consistent titanium, steel and stainless steel composite boards.
5. The method for manufacturing a titanium, steel, stainless steel composite board according to claim 4, wherein the weight ratio of the release agent is, magnesium chloride: magnesium oxide: water =1 (4-6): (6-10).
6. The method for manufacturing a titanium, steel, stainless steel composite plate according to claim 4, wherein in step 5, the deformation rate of the calendering composition is preferably 70% to 150%.
7. The method of manufacturing a titanium, steel, stainless steel composite panel according to claim 4, wherein the deformation rate of the calendering composition in step 11 is preferably 70% to 150%.
8. A method for manufacturing a titanium, steel, stainless steel composite panel according to claim 4, wherein in step 14, the cold rolling pressure light deformation rate is preferably 5% to 15% on the cold rolling mill.
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CN104801562A (en) * | 2014-01-27 | 2015-07-29 | 上海却尘科技有限公司 | Making method of blank for producing steel nickel/nickel-based alloy composite board |
KR102006372B1 (en) * | 2015-03-26 | 2019-08-01 | 중국과학원금속연구소 | Construction molding method for manufacturing homogenized forgings |
CN104942000A (en) * | 2015-05-15 | 2015-09-30 | 攀钢集团研究院有限公司 | Preparation method for high-bonding-strength titanium-steel composite plate |
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CN109332382B (en) * | 2018-11-08 | 2021-01-15 | 瓯锟科技温州有限公司 | Titanium steel composite board and preparation method thereof |
CN109226262B (en) * | 2018-11-09 | 2020-04-28 | 瓯锟科技温州有限公司 | Steel-titanium composite board and preparation method thereof |
CN109457165A (en) * | 2018-12-28 | 2019-03-12 | 宁波逾明新材料有限公司 | A kind of titanium-stainless composite material and its use composite plate made of the composite material |
CN110791637A (en) * | 2019-11-07 | 2020-02-14 | 沈阳工业大学 | Heat treatment process method of titanium-iron-stainless steel three-layer composite board |
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CN113385592B (en) * | 2021-06-11 | 2022-07-01 | 嘉兴博朗金属科技有限公司 | Colored copper and manufacturing method thereof |
CN115625490B (en) * | 2022-11-03 | 2024-05-28 | 浙江爱博复合材料有限公司 | Preparation method of stainless steel-copper-titanium graphene pot body composite board |
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