CN102922036A - Monitoring device and method for steel clamping of disk shear - Google Patents
Monitoring device and method for steel clamping of disk shear Download PDFInfo
- Publication number
- CN102922036A CN102922036A CN2011102251994A CN201110225199A CN102922036A CN 102922036 A CN102922036 A CN 102922036A CN 2011102251994 A CN2011102251994 A CN 2011102251994A CN 201110225199 A CN201110225199 A CN 201110225199A CN 102922036 A CN102922036 A CN 102922036A
- Authority
- CN
- China
- Prior art keywords
- steel
- fastening
- scrap cutter
- moment values
- programmable logic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Landscapes
- Accessories And Tools For Shearing Machines (AREA)
Abstract
The invention discloses a monitoring method for steel clamping of a disk shear. The method comprises the following steps of: detecting the rotation speed of a motor of a scrap shear by using an encoder, calculating the running distance of band steel, judging whether a steel clamping accident happens by combining an actually measured moment value and a set moment value of the scrap shear, and sending stopping and alarming control signals. The invention also discloses a monitoring device for steel clamping of the disk shear. By the monitoring device and the monitoring method, steel clamping accidents can be automatically monitored and timely found, so that the accidents are prevented from deteriorating, unnecessary stopping is avoided, and the working efficiency is improved.
Description
Technical field
The present invention relates to the steel-fastening detection technique, more particularly, relate to a kind of circle shear steel-fastening supervising device and method.
Background technology
Circle shear is for the equipment of shearing steel edge portion.Because certain customers need sheared plates, so be designed with circle shear at hot fine rolling crosscut unit, be used at band steel running its burr being excised, the side cut amount of general both sides is 22-50mm.Circle shear generally is comprised of transmission side and two groups of cutting edges of fore side, and every group of cutting edge has upper and lower two cutting edges, and circle shear is installed on the circle shear frame, is connected with gear distribution box by universal drive shaft, by the circle shear motor-driven.Fore side is connected the circle shear motor and is connected by gangbar with transmission side in addition, and is synchronous to guarantee transmission side and two groups of cutting edge speed of fore side.What usually, circle shear downcut also carries out cropping cut by the scrap cutter of being located at a side with the steel slitter edge.
Yet, in hot rolling finishing crosscut unit production process, there are the reasons such as camber owing to incoming band steel, the steel-fastening accident often occurs in the circle shear zone.By analysis, the steel-fastening accident mainly contains following several reason: 1, circle shear only clips to the side with steel, and opposite side is not sheared; Although 2, circle shear has clipped to band steel both sides, wherein a side does not enter scrap cutter smoothly, but jam is between circle shear and scrap cutter.No matter the steel-fastening accident of which kind of situation occurs, and consequence all is serious.General steel-fastening causes the long-time shutdown of production line to I haven't seen you for ages, serious even can damage equipment.And the steel-fastening discovery time is more late, and consequence is more serious, therefore must in time find steel-fastening, takes measures as early as possible the Accident prevention extension.
At present, also do not have the automatic monitoring equipment of special steel-fastening, just observe chute by camera, find that the chute of scrap cutter below falls without broken limit, namely think steel-fastening may occur.But the operation of broken limit is after circle shear is sheared; adopt above-mentioned monitor mode; can't find timely and effectively steel-fastening, and if the broken limit after the normal cropping cut be deposited in the chute to fall, can cause being mistaken for steel-fastening; need frequent shutdown to arrive on-the-spot affirmation; and in fact, when broken limit is stacked into certain altitude in chute after, can fall voluntarily; therefore so unnecessary shutdown inspection has not only affected operating efficiency, but also has increased labour intensity.
Summary of the invention
For the above-mentioned shortcoming that exists in the prior art, the purpose of this invention is to provide a kind of circle shear steel-fastening supervising device and method, in order to steel-fastening is monitored timely and effectively.
For achieving the above object, the present invention adopts following technical scheme:
On the one hand, a kind of circle shear steel-fastening supervising device comprises:
The man-machine interface server drops into the steel-fastening monitoring function in order to selection, and produces alarm according to alarm signal;
Whether Programmable Logic Controller links to each other with the man-machine interface server, whether need to open the steel-fastening monitoring programme, be with steel to move in order to automatic decision, arranges and sets moment values, calculates band steel range ability, judges whether steel-fastening, and send to shut down and control and alarm signal;
Encoder is located at respectively on the scrap cutter motor of transmission side and fore side, in order to detect motor speed and to input to Programmable Logic Controller;
Main control module links to each other with Programmable Logic Controller;
Motor module, with scrap cutter motor and main control module, obtain transmission side and fore side the scrap cutter motor actual moment and by main control module input Programmable Logic Controller.
Between the peak torque value and unloaded moment values when described setting moment values is located at scrap cutter motor shearing slitter edge, its span is 1.2～2 times of unloaded moment values.
On the other hand, a kind of circle shear steel-fastening method for supervising comprises following concrete steps:
A. on the scrap cutter motor of transmission side and fore side, encoder is set respectively, motor speed is detected in real time;
B. by the man-machine interface server, select to drop into the steel-fastening monitoring function;
C. whether needs are opened the steel-fastening monitoring according to the band steel that cut edge to require to judge current production to adopt Programmable Logic Controller, when the band steel need to be cut edge, and startup steel-fastening monitoring programme;
D. set up main control module and motor module, the actual moment values of Real-time Obtaining scrap cutter motor is also inputted Programmable Logic Controller;
E., the setting moment values is set in Programmable Logic Controller, judges by the motor speed that Programmable Logic Controller records according to the scrap cutter motor encoder whether the band steel moves, if operation then begins monitoring and timing, if do not monitor when the band steel stops;
F. after beginning monitoring, calculate band steel travel distance by Programmable Logic Controller according to the motor speed that detects, and judge whether to occur steel-fastening in conjunction with actual moment values, and send and shut down control and alarm signal;
G. receive alarm signal by the man-machine interface server and carry out alarm, and control whole product line and shut down.
In step e, if the rotating speed that described either side scrap cutter motor encoder records, is then judged the band steel greater than zero in operation, otherwise then be with steel to stop.
In step F, the described condition that steel-fastening occurs that judges whether is:
In monitor procedure, record with the spacing twice of steel travel distance greater than adjacent two cutting edges of scrap cutter, and the actual moment values of either side scrap cutter motor is lower than the setting moment values always, namely is judged as the generation steel-fastening.
Between the peak torque value and unloaded moment values when described setting moment values is located at scrap cutter motor shearing slitter edge, its span is 1.2～2 times of unloaded moment values.
In technique scheme; circle shear steel-fastening supervising device of the present invention and method detect the rotating speed of scrap cutter motor by encoder; calculate band steel range ability; judge whether to occur steel-fastening in conjunction with the actual moment values of scrap cutter that records with setting moment values again, and send and shut down and controlling alarm, thus the automatic monitoring of realization steel-fastening accident; by timely discovery steel-fastening; extension that can Accident prevention has reduced unnecessary shutdown, has improved operating efficiency.
Description of drawings
Fig. 1 is the theory diagram of supervising device of the present invention;
Fig. 2 is the flow process journey figure of method for supervising of the present invention;
M curve figure when Fig. 3 is scrap cutter motor shearing slitter edge of the present invention;
Fig. 4 is the side view of scrap cutter of the present invention.
The specific embodiment
Further specify technical scheme of the present invention below in conjunction with drawings and Examples.
See also shown in Figure 1ly, circle shear steel-fastening supervising device of the present invention mainly comprises:
The man-machine interface server, i.e. HMI server, it is in order to selecting to drop into the steel-fastening monitoring function, and produces alarm according to alarm signal;
Programmable Logic Controller, whether be PLC, it links to each other with the man-machine interface server, whether need to open the steel-fastening monitoring programme, be with steel to move in order to automatic decision, arrange and set moment values, calculate band steel range ability, judge whether steel-fastening, and send and shut down control and alarm signal;
Encoder is located at respectively on the scrap cutter motor of transmission side and fore side, in order to detect motor speed and to input to Programmable Logic Controller;
Main control module, the model that can adopt Siemens Company is SINAMICS CU320, it links to each other with Programmable Logic Controller, can carry out communication, the control function of one or more motor module and adjustment type power module;
Motor module can adopt the model SIMAMICS 6,SL3 120 of Siemens Company, itself and scrap cutter motor and main control module, obtain transmission side and fore side the scrap cutter motor actual moment and by main control module input Programmable Logic Controller.
Please in conjunction with shown in Figure 2, adopt above-mentioned supervising device to carry out circle shear steel-fastening method for supervising, comprise following concrete steps:
A. the scrap cutter motor distribution at transmission side and fore side arranges encoder, and motor speed is detected in real time;
B. by the man-machine interface server, select to drop into the steel-fastening monitoring function;
C. whether needs are opened the steel-fastening monitoring according to the band steel that cut edge to require to judge current production to adopt Programmable Logic Controller, when the band steel need to be cut edge, and startup steel-fastening monitoring programme;
D. set up main control module and motor module, the actual moment values of Real-time Obtaining scrap cutter motor is also inputted Programmable Logic Controller;
E., the setting moment values is set in Programmable Logic Controller, judges by the motor speed that Programmable Logic Controller records according to the scrap cutter motor encoder whether the band steel moves, if operation then begins monitoring and timing, if do not monitor when the band steel stops;
F. after beginning monitoring, calculate band steel travel distance by Programmable Logic Controller according to the motor speed that detects, and judge whether to occur steel-fastening in conjunction with actual moment values, and send and shut down control and alarm signal;
G. receive alarm signal by the man-machine interface server and carry out alarm, and control whole product line and shut down.
In step e, if the rotating speed that described either side scrap cutter motor encoder records, is then judged the band steel greater than zero in operation, otherwise then be with steel to stop.
Please in conjunction with shown in Figure 3, in step F, the described condition that steel-fastening occurs that judges whether is:
In monitor procedure, record with the twice (be L2) of steel travel distance greater than the spacing L1 of adjacent two cutting edges of scrap cutter, and the actual moment values of either side scrap cutter motor is lower than the setting moment values always, namely is judged as the generation steel-fastening.
Please again in conjunction with shown in Figure 4, between the peak torque value M 1 and unloaded moment values M3 when described setting moment values M2 is located at scrap cutter motor shearing slitter edge, and its span is 1.2～2 times of unloaded moment values M3.
In addition, after reporting to the police and producing line and shut down, the scene of being operated to is confirmed whether steel-fastening, after steel-fastening is disposed or confirms not steel-fastening, on the HMI picture " steel-fastening warnings " is resetted, and finishes steel-fastening and monitors.
Adopt supervising device of the present invention and method, have following three advantages:
1, realizes the automatic monitoring of steel-fastening accident, reduced operating personnel's work load;
2, can in time find steel-fastening, the extension of Accident prevention;
3, the monitoring point is arranged on the scrap cutter motor, can distinguishes effectively that broken limit is deposited in the false steel-fastening accident in the chute, reduced unnecessary shutdown, improved operating efficiency.
Those of ordinary skill in the art will be appreciated that, above embodiment illustrates the present invention, and be not to be used as limitation of the invention, as long as in connotation scope of the present invention, all will drop in claims scope of the present invention variation, the modification of the above embodiment.
Claims (6)
1. a circle shear steel-fastening supervising device is characterized in that,
Comprise:
The man-machine interface server drops into the steel-fastening monitoring function in order to selection, and produces alarm according to alarm signal;
Whether Programmable Logic Controller links to each other with the man-machine interface server, whether need to open the steel-fastening monitoring programme, be with steel to move in order to automatic decision, arranges and sets moment values, calculates band steel range ability, judges whether steel-fastening, and send to shut down and control and alarm signal;
Encoder is located at respectively on the scrap cutter motor of transmission side and fore side, in order to detect motor speed and to input to Programmable Logic Controller;
Main control module links to each other with Programmable Logic Controller;
Motor module, with scrap cutter motor and main control module, obtain transmission side and fore side the scrap cutter motor actual moment and by main control module input Programmable Logic Controller.
2. circle shear steel-fastening supervising device as claimed in claim 1 is characterized in that:
Between the peak torque value and unloaded moment values when described setting moment values is located at scrap cutter motor shearing slitter edge, its span is 1.2～2 times of unloaded moment values.
3. a circle shear steel-fastening method for supervising is characterized in that,
Comprise following concrete steps:
A. on the scrap cutter motor of transmission side and fore side, encoder is set respectively, motor speed is detected in real time;
B. by the man-machine interface server, select to drop into the steel-fastening monitoring function;
C. whether needs are opened the steel-fastening monitoring according to the band steel that cut edge to require to judge current production to adopt Programmable Logic Controller, when the band steel need to be cut edge, and startup steel-fastening monitoring programme;
D. set up main control module and motor module, the actual moment values of Real-time Obtaining scrap cutter motor is also inputted Programmable Logic Controller;
E., the setting moment values is set in Programmable Logic Controller, judges by the motor speed that Programmable Logic Controller records according to the scrap cutter motor encoder whether the band steel moves, if operation then begins monitoring and timing, if do not monitor when the band steel stops;
F. after beginning monitoring, calculate band steel travel distance by Programmable Logic Controller according to the motor speed that detects, and judge whether to occur steel-fastening in conjunction with actual moment values, and send and shut down control and alarm signal;
G. receive alarm signal by the man-machine interface server and carry out alarm, and control whole product line and shut down.
4. circle shear steel-fastening method for supervising as claimed in claim 3 is characterized in that:
In step e, if the rotating speed that described either side scrap cutter motor encoder records, is then judged the band steel greater than zero in operation, otherwise then be with steel to stop.
5. such as claim 3 or 4 described circle shear steel-fastening method for supervising, it is characterized in that,
In step F, the described condition that steel-fastening occurs that judges whether is:
In monitor procedure, record with the spacing twice of steel travel distance greater than adjacent two cutting edges of scrap cutter, and the actual moment values of either side scrap cutter motor is lower than the setting moment values always, namely is judged as the generation steel-fastening.
6. circle shear steel-fastening method for supervising as claimed in claim 5 is characterized in that:
Between the peak torque value and unloaded moment values when described setting moment values is located at scrap cutter motor shearing slitter edge, its span is 1.2～2 times of unloaded moment values.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110225199.4A CN102922036B (en) | 2011-08-08 | 2011-08-08 | Monitoring method for steel clamping of disk shear |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110225199.4A CN102922036B (en) | 2011-08-08 | 2011-08-08 | Monitoring method for steel clamping of disk shear |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102922036A true CN102922036A (en) | 2013-02-13 |
| CN102922036B CN102922036B (en) | 2014-12-03 |
Family
ID=47637041
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201110225199.4A Active CN102922036B (en) | 2011-08-08 | 2011-08-08 | Monitoring method for steel clamping of disk shear |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102922036B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104550436A (en) * | 2014-12-05 | 2015-04-29 | 常州市武进广宇花辊机械有限公司 | Metal embossing machine capable of automatically stopping |
| CN111906145A (en) * | 2020-06-19 | 2020-11-10 | 北京科技大学 | Cold rolling production line circle shear edge blocking risk identification method and system |
| CN113625354A (en) * | 2021-07-26 | 2021-11-09 | 北京首钢自动化信息技术有限公司 | Bilateral shear waste chute steel jamming detection system, method and device |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS59156653A (en) * | 1983-02-28 | 1984-09-05 | Nippon Steel Corp | Method of warning out-of-alignment of trimming during process of trimming both edges of steel strip upon manufacturing of spiral steel pipe and device therefor |
| JPS6161708A (en) * | 1984-08-31 | 1986-03-29 | Kawasaki Steel Corp | Method of observing trimming process of steel belt |
| JPH11242507A (en) * | 1998-02-25 | 1999-09-07 | Toshiba Corp | Plant control system |
| CN201179527Y (en) * | 2007-12-04 | 2009-01-14 | 上海宝钢工业检测公司 | Continuous rolling mill strip steel vibrating vein monitoring early warning apparatus |
-
2011
- 2011-08-08 CN CN201110225199.4A patent/CN102922036B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS59156653A (en) * | 1983-02-28 | 1984-09-05 | Nippon Steel Corp | Method of warning out-of-alignment of trimming during process of trimming both edges of steel strip upon manufacturing of spiral steel pipe and device therefor |
| JPS6161708A (en) * | 1984-08-31 | 1986-03-29 | Kawasaki Steel Corp | Method of observing trimming process of steel belt |
| JPH11242507A (en) * | 1998-02-25 | 1999-09-07 | Toshiba Corp | Plant control system |
| CN201179527Y (en) * | 2007-12-04 | 2009-01-14 | 上海宝钢工业检测公司 | Continuous rolling mill strip steel vibrating vein monitoring early warning apparatus |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104550436A (en) * | 2014-12-05 | 2015-04-29 | 常州市武进广宇花辊机械有限公司 | Metal embossing machine capable of automatically stopping |
| CN111906145A (en) * | 2020-06-19 | 2020-11-10 | 北京科技大学 | Cold rolling production line circle shear edge blocking risk identification method and system |
| CN111906145B (en) * | 2020-06-19 | 2021-05-07 | 北京科技大学 | Cold rolling production line circle shear edge blocking risk identification method and system |
| CN113625354A (en) * | 2021-07-26 | 2021-11-09 | 北京首钢自动化信息技术有限公司 | Bilateral shear waste chute steel jamming detection system, method and device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102922036B (en) | 2014-12-03 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN107377636A (en) | A kind of abnormal current tracking method of rolling line production | |
| CN102107224B (en) | Method for judging thickness abnormality of thickness tester and hot-rolled plate during hot rolling production | |
| CN116044802B (en) | State fault monitoring and diagnosing system for mine ventilator | |
| CN104923567B (en) | Method for identifying and monitoring slippage of engagement of strip head into frame during finish rolling of hot rolled strip | |
| CN102773265A (en) | System for controlling deviation of strip steel | |
| CN102922036B (en) | Monitoring method for steel clamping of disk shear | |
| CN104049566B (en) | A kind of Electrified Transmission control method of converter inclining safety | |
| CN110548591A (en) | crusher abnormal feeding control method based on current change rate and crusher | |
| CN203170764U (en) | Cold straightening machine steel plate raised head collision-prevention device | |
| US20230191476A1 (en) | Real-time monitoring method and stability analysis method for continuous casting process | |
| CN101879528A (en) | Fault machine halt control method of section steel rolling mill | |
| CN204090015U (en) | A kind of video monitoring system realizing linking with belt conveyor apparatus fault | |
| CN104164555A (en) | Visualization and interactive sequence control system and method of medium and thick plate heat treatment production line | |
| CN219216403U (en) | Integrated intelligent monitoring control system for fully-mechanized coal mining face equipment | |
| CN116448404A (en) | Abnormality monitoring method, abnormality monitoring device, electronic device, and computer-readable storage medium | |
| CN102398006A (en) | Device and method for detecting speed of continuous casting blank | |
| CN201471205U (en) | Human body protection device used for machine tool | |
| CN201208616Y (en) | Independent monitoring system for roller motor leading detection in metal rolling and processing | |
| CN107891066A (en) | The method and system that a kind of milling train tensometer is safeguarded | |
| CN210343344U (en) | Intelligent speed control device for load adjustment coal mining machine of mining conveyor | |
| CN202725631U (en) | Oil tank automatic drainage device for filmatic bearing lubricating system of rolling mill | |
| CN110980191A (en) | Intelligent belt conveying detection system and method | |
| CN1793085A (en) | Safety cut-off monitoring apparatus or emulsifier for explosive production line | |
| CN106623676A (en) | Protective device and method for cold straightening machine main drive cardan shaft | |
| CN116037309B (en) | Crushing, screening and analyzing system for toothed roller type sine roller screen |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |