CN102921821A - High-pressure liquid tube expanding device for fin arrangement - Google Patents
High-pressure liquid tube expanding device for fin arrangement Download PDFInfo
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- CN102921821A CN102921821A CN2012104315919A CN201210431591A CN102921821A CN 102921821 A CN102921821 A CN 102921821A CN 2012104315919 A CN2012104315919 A CN 2012104315919A CN 201210431591 A CN201210431591 A CN 201210431591A CN 102921821 A CN102921821 A CN 102921821A
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Abstract
Description
技术领域technical field
本发明涉及液压胀管技术领域,具体是涉及一种简易的高压胀管装置,用于对带翅片沟槽管的装夹、固定、密封和胀型。The invention relates to the technical field of hydraulic tube expansion, in particular to a simple high-pressure tube expansion device, which is used for clamping, fixing, sealing and expanding the grooved tube with fins.
背景技术Background technique
随着石油化工,电力等行业的飞速发展,从而使得管壳式换热设备有着更加广泛的应用,这类换热装备的管束是由许多的传热管子与管板连接而成。目前我国主要使用的是机械胀管连接方法。机械胀管由于受到管径和胀管器长度的限制,胀接深度和胀管总的长度不易太大且机械胀管管端的泄漏率较高,胀接质量的好坏完全由人为因素决定,对操作工的技能方面要求很高且操作强度大。液压胀管是利用液压为动力的胀管方法,即通过在套管内灌注高压液体而使管子内壁产生静止均匀内压使得管壁发生变形,并在流体疲劳载荷作用下能恢复变形。液压胀管相对机械胀管而言,其胀接应力均匀,胀接长度大、胀接管径尺寸大、工作效率高,且胀接稳定,工艺成品率高。而液压胀管的难度在于胀管的过程,必须密封好管子,不允许液体有泄露,同时也要控制好胀接的压力大小。因此提出一种简易可靠的高压液体胀管装置显得意义重大。With the rapid development of petrochemical, electric power and other industries, the shell-and-tube heat exchange equipment has been widely used. The tube bundle of this type of heat exchange equipment is formed by connecting many heat transfer tubes and tube sheets. At present, the main use in our country is the mechanical expansion tube connection method. Due to the limitation of the pipe diameter and the length of the expander, the expansion depth and the total length of the expansion tube are not easy to be too large and the leakage rate at the end of the mechanical expansion tube is high. The quality of the expansion joint is completely determined by human factors. The requirements for the skills of the operator are very high and the operation intensity is high. Hydraulic pipe expansion is a pipe expansion method that uses hydraulic pressure as power, that is, by pouring high-pressure liquid into the casing to generate static and uniform internal pressure on the inner wall of the pipe to deform the pipe wall, and the deformation can be restored under the action of fluid fatigue load. Compared with mechanical expansion tubes, hydraulic expansion tubes have uniform expansion stress, large expansion length, large expansion pipe diameter, high work efficiency, stable expansion, and high process yield. The difficulty of hydraulic tube expansion lies in the process of tube expansion, the tube must be sealed well, no liquid leakage is allowed, and the pressure of the expansion joint must be well controlled at the same time. Therefore, it is of great significance to propose a simple and reliable high-pressure liquid tube expansion device.
发明内容Contents of the invention
本发明的目的就在于克服现有技术的缺点,提出一种没有液体泄漏,压力控制良好的翅片安装用高压液体胀管装置。The purpose of the present invention is to overcome the shortcomings of the prior art, and propose a high-pressure liquid tube expansion device for fin installation with no liquid leakage and good pressure control.
本发明将高压液体与沟槽管密封,利用通入高压液体使沟槽管胀大,使其表面与翅片紧密连接,其结构简单,易于实现,操作方便可靠。本发明利用密封压头对密封圈进行挤压,使其产生弹性变形,将管道内部环境与外界环境隔离;并通过调节溢流阀,稳定一定的压力,对胀型结果进行控制。The invention seals the high-pressure liquid and the grooved pipe, uses the high-pressure liquid to expand the grooved pipe, and makes the surface closely connected with the fins. The structure is simple, easy to realize, and convenient and reliable to operate. The invention utilizes the sealing pressure head to squeeze the sealing ring to cause elastic deformation to isolate the internal environment of the pipeline from the external environment; and by adjusting the overflow valve, a certain pressure is stabilized to control the swelling result.
本发明专利的目的通过如下技术方案实现:The purpose of the patent of the present invention is achieved through the following technical solutions:
一种翅片安装用高压液体胀管装置,包括液压泵、高压胶管、管道开关、溢流阀、压力表、接头、密封压头和底座;高压胶管一端连接液压泵,另一端与接头连接;从液压泵到接头之间的高压胶管上依次设有管道开关、溢流阀和压力表;接头中心开有通孔,通孔的一端设有螺纹,通过该螺纹与高压胶管2螺纹密封连接;接头的一端固定在底座上,另一端设有凹形内腔,在凹形内腔设有沟槽,沟槽放置密封圈;A high-pressure liquid tube expansion device for fin installation, including a hydraulic pump, a high-pressure rubber hose, a pipeline switch, an overflow valve, a pressure gauge, a joint, a sealing pressure head and a base; one end of the high-pressure rubber hose is connected to the hydraulic pump, and the other end is connected to the joint; The high-pressure hose from the hydraulic pump to the joint is provided with a pipeline switch, a relief valve and a pressure gauge in sequence; a through hole is opened in the center of the joint, and one end of the through hole is provided with a thread, through which the thread is sealed with the high-
密封压头中心设有通孔,通孔内穿过沟槽管,采用钎焊方式将密封压头与沟槽管紧固,实现无缝连接;通孔尺寸根据沟槽管管径确定;密封压头设置在接头的凹形内腔中,封压头紧固在接头上。There is a through hole in the center of the sealing pressure head, and the grooved pipe passes through the through hole, and the sealing pressure head and the grooved pipe are fastened by brazing to realize seamless connection; the size of the through hole is determined according to the diameter of the grooved pipe; The pressure head is arranged in the concave inner cavity of the joint, and the sealing pressure head is fastened on the joint.
为进一步实现本发明目的,接头的一端要候选通过螺栓联接固定在底座上。In order to further realize the purpose of the present invention, one end of the joint should be fixed on the base by bolt connection.
密封压头优选通过螺钉紧固在接头上。The sealing head is preferably fastened to the joint by screws.
密封压头的通孔直径等于沟槽管外径。The diameter of the through hole of the sealing pressure head is equal to the outer diameter of the grooved pipe.
沟槽为圆环沟槽;沟槽的尺寸参数可根据需求调节。The groove is a ring groove; the size parameters of the groove can be adjusted according to the demand.
本发明密封压头通过螺钉紧固在接头上,其中心位置打通孔与沟槽管相配合,并采用钎焊方式将密封压头与沟槽管紧固,实现无缝连接。通孔尺寸根据沟槽管管径确定。The sealing pressure head of the present invention is fastened on the joint by screws, a through hole is drilled at the center to match the grooved pipe, and the sealing pressure head and the grooved pipe are fastened by brazing to realize seamless connection. The size of the through hole is determined according to the diameter of the grooved pipe.
所述底座用于固定接头和带翅片沟槽管,同时防止意外沟槽管飞出,具有一定保护作用。The base is used for fixing the joint and the grooved tube with fins, and at the same time prevents the grooved tube from flying out accidentally, which has a certain protective effect.
所述接头内腔沟槽尺寸参数可根据需求调节,具有一定的柔性。The dimensional parameters of the inner cavity groove of the joint can be adjusted according to requirements, and have a certain degree of flexibility.
本发明的优点和积极效果:Advantage and positive effect of the present invention:
(1)一种翅片安装用高压液体胀管装置将沟槽管密封,利用高压液体使沟槽管胀接翅片,其结构简单,易于实现,操作方便可靠。(1) A high-pressure liquid tube expansion device for fin installation seals the grooved tube, and uses high-pressure liquid to expand the grooved tube to connect the fins. It has a simple structure, is easy to implement, and is convenient and reliable to operate.
(2)本发明采用钎焊方式将密封压头与沟槽管连接,连接牢固可靠,密封性好,容易实现。其通孔尺寸根据沟槽管管径确定,可以实现不同管径沟槽管的胀接,具有一定的柔性。(2) The present invention adopts brazing method to connect the sealing pressure head and the grooved pipe, the connection is firm and reliable, the sealing performance is good, and it is easy to realize. The size of the through hole is determined according to the diameter of the grooved pipe, which can realize the expansion joint of grooved pipes with different pipe diameters, and has certain flexibility.
附图说明Description of drawings
图1是本发明装置实施例的三维结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the device embodiment of the present invention;
图2是带翅片沟槽管与液压管路连接元件爆炸图;Figure 2 is an exploded view of the connecting element between the finned grooved pipe and the hydraulic pipeline;
图3是本发明接头结构示意图。Fig. 3 is a schematic diagram of the joint structure of the present invention.
具体实施方式Detailed ways
为更为地理解本发明,下面结合附图对本发明作进一步的说明,但是本发明的实施方式不限如此。For a better understanding of the present invention, the present invention will be further described below in conjunction with the accompanying drawings, but the embodiments of the present invention are not limited thereto.
如图1、2所示,一种翅片安装用高压液体胀管装置,包括液压泵1、高压胶管2、管道开关3、溢流阀4、压力表5、接头6、密封压头7和底座8;高压胶管2一端连接液压泵1,另一端与接头6连接;从液压泵1到接头6之间的高压胶管2上依次设有管道开关3、溢流阀4和压力表5;如图3所示,接头6中心开有通孔,通孔的一端设有螺纹,通过该螺纹与高压胶管2螺纹密封连接;接头6的一端通过螺栓联接固定在底座8上,另一端设有凹形内腔,与密封压头7配合,在凹形内腔设有沟槽12,沟槽12放置密封圈11。As shown in Figures 1 and 2, a high-pressure liquid tube expansion device for fin installation includes a hydraulic pump 1, a high-
密封压头7中心设有通孔,通孔内穿过沟槽管10,优选密封压头7的通孔直径等于沟槽管10的外径,采用钎焊方式将密封压头7与沟槽管10紧固,实现无缝连接;通孔尺寸根据沟槽管管径确定;密封压头7设置在接头6的凹形内腔中,通过螺钉紧固在接头6上;利用密封压头7对密封圈11进行挤压,使其产生弹性变形,将管道内部环境与外界环境隔离。The center of sealing head 7 is provided with a through hole, and the
底座8用于固定接头6和放置带翅片9的沟槽管10,同时防止沟槽管意外飞出,具有一定保护作用。The base 8 is used for fixing the
沟槽12优选为圆环沟槽12;沟槽12的尺寸参数可根据需求调节,具有一定的柔性。The groove 12 is preferably an annular groove 12; the size parameters of the groove 12 can be adjusted according to requirements, and have certain flexibility.
本发明通过调节溢流阀4,稳定一定的压力,对胀型结果进行控制。The present invention stabilizes a certain pressure by adjusting the
本发明装置的工作过程如下:人工将翅片9穿入沟槽管10,在沟槽管10开口一端,利用钎焊方式将密封压头7与沟槽管紧密连接,然后装入工位,并通过螺钉紧固作用将密封压头7压紧接头6上的密封圈11;启动液压泵1,打开管道开关3,调节溢流阀4到一定压力,压力表5显示压力参数,保持30-60s,液压胀型完毕,拆卸,完成整个过程。The working process of the device of the present invention is as follows: artificially insert the
本发明利用翅片安装用高压液体胀管装置将沟槽管密封,利用高压液体使沟槽管胀接翅片,其结构简单,易于实现,操作方便可靠。The invention uses a high-pressure liquid tube expansion device for fin installation to seal the grooved tube, and uses high-pressure liquid to expand the grooved tube to connect the fins. The structure is simple, easy to realize, and convenient and reliable to operate.
本发明采用钎焊方式将密封压头与沟槽管连接,连接牢固可靠,密封性好,容易实现。The present invention uses a brazing method to connect the sealing pressure head with the grooved pipe, the connection is firm and reliable, the sealing performance is good, and it is easy to realize.
本发明密封压头7的通孔尺寸根据沟槽管管径确定,可以实现不同管径沟槽管的胀接,具有很好的柔性。The size of the through hole of the sealing head 7 of the present invention is determined according to the pipe diameter of the grooved pipe, which can realize the expansion joint of grooved pipes with different pipe diameters, and has good flexibility.
本发明装置中,通过与液压泵连接的高压胶管输送高压液体,管道与各元件之间通过管螺纹连接,连接方式牢固、可靠、不泄漏;在密封压头与接头接触面之间加入密封圈,利用密封圈塑性变形防止液体泄漏,结构简单、可靠。In the device of the present invention, the high-pressure liquid is transported through the high-pressure rubber hose connected to the hydraulic pump, and the pipeline and each component are connected by pipe threads, and the connection method is firm, reliable and non-leakage; a sealing ring is added between the sealing pressure head and the contact surface of the joint , The plastic deformation of the sealing ring is used to prevent liquid leakage, and the structure is simple and reliable.
Claims (5)
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| CN2012104315919A CN102921821A (en) | 2012-10-31 | 2012-10-31 | High-pressure liquid tube expanding device for fin arrangement |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106552833A (en) * | 2017-01-14 | 2017-04-05 | 合肥太通制冷科技有限公司 | A kind of water rises the automatic screening hydraulic tube expansion device of vaporizer |
| CN111289369A (en) * | 2018-12-07 | 2020-06-16 | 金国达科技(湖南)有限公司 | Pipe expansion and pressure-resistant sealing detection device of surface cooler |
| CN115815436A (en) * | 2022-12-12 | 2023-03-21 | 北京理工大学珠海学院 | A tube expander for improving production efficiency |
| CN119281948A (en) * | 2024-12-12 | 2025-01-10 | 河南健悦智能制冷有限公司 | A production equipment for aluminum tube and aluminum fin evaporator |
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| CN202877408U (en) * | 2012-10-31 | 2013-04-17 | 华南理工大学 | Simple high pressure liquid expanding tube device |
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| JPS60166129A (en) * | 1984-02-08 | 1985-08-29 | Mitsubishi Heavy Ind Ltd | Manufacture of finned heat transmitting tube |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106552833A (en) * | 2017-01-14 | 2017-04-05 | 合肥太通制冷科技有限公司 | A kind of water rises the automatic screening hydraulic tube expansion device of vaporizer |
| CN111289369A (en) * | 2018-12-07 | 2020-06-16 | 金国达科技(湖南)有限公司 | Pipe expansion and pressure-resistant sealing detection device of surface cooler |
| CN115815436A (en) * | 2022-12-12 | 2023-03-21 | 北京理工大学珠海学院 | A tube expander for improving production efficiency |
| CN115815436B (en) * | 2022-12-12 | 2023-06-09 | 北京理工大学珠海学院 | A tube expander for improving production efficiency |
| CN119281948A (en) * | 2024-12-12 | 2025-01-10 | 河南健悦智能制冷有限公司 | A production equipment for aluminum tube and aluminum fin evaporator |
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Application publication date: 20130213 |