The gas, liquid, solid triphase separator using in anerobic sowage biochemical treatment
Technical field
The present invention relates to a kind of waste disposal plant, the gas, liquid, solid triphase separator using in especially a kind of anerobic sowage biochemical treatment.
Background technology
" three-phase " in so-called triphase separator refers to gas, liquid, solid (being also biogas, sewage, particle or the floc sludge during anerobic sowage is processed), abroad gas one solid separators (being called for short GSS) that are called on document more.
Triphase separator major function has two:
1) biogas that collection produces from the reaction chamber under triphase separator, avoids biogas bubble to rise to the settling region on triphase separator;
2), for the settling region on triphase separator forms good sedimentation environment, make the settling region sedimentation that particle (or cotton-shaped) mud can be on triphase separator, thereby and be smoothly through triphase separator and return to the reaction zone under triphase separator.
Along with the develop rapidly of anaerobic technology, occurred polytype triphase separator in engineering practice in recent years, wherein the most representative is the triphase separator that adopts multilayer del gas-collecting chamber structure, as shown in Figure 1 and Figure 2.
This triphase separator is to use at present more (as Chinese patent application 200910095697.4, Chinese patent ZL201020631706.5), but some problems of its existence:
(1) when current are through gap between del because overflow section diminishes, water, biogas, mud floc particle form three-phase mixed solution upflow velocity herein and can increase, and because this gap is also the decline passway of solid phase sedimentation simultaneously, thereby cause solid phase subsiding movement to be affected, cause solid particle (or cotton-shaped) mud inferior separating effect.(see figure 3)
(2) for reducing flow velocity, need to increase the space between del collection chamber, the height that simultaneously increases trilateral collection chamber and the number of plies (seeing Fig. 1, Fig. 2) on the one hand, need on the other hand to strengthen the area of triphase separator horizontal section, increase so on the one hand the production cost of triphase separator, also caused on the other hand the increase of anaerobic reactor sectional area and the increase of construction cost.
The triphase separator using in engineering now, the backflow that enters (rising) and mud (decline) of its three-phase mixture, institute, by being all the same passage of flowing through, does not have independently mud decline passway, therefore the phase mutual interference (see figure 3) that has upwelling and downwelling in service.Wherein in Fig. 3, each label implication is: sludge settling district 12, mud katabatic drainage is to 13, solid, liquid two-phase mixed solution flow to 14, biogas flow to 15, reaction zone 16, gas, solid, liquid three-phase mixed solution flow to 17, upwelling and downwelling is at this same passage 18 of flowing through, the effluent stream after gas, solid separation is to 19.
Shown in Chinese patent ZL 98242484.1(Fig. 4) a kind of Combined three-phase separator disclosed, its solid, liquid two-phase mixed solution rises, and to enter the decline passage that reaction zone flows through that refluxes back of negative area and mud (solid phase) be same passage.The effect of the gas collection plate that this patent is overlapping is to make the gas overflowing not enter filtration chamber, but because solid, liquid two-phase mixed solution upwards flows by the gap between two gas collection plates, and the mud (solid phase) of the chamber of being filtered under holding back also needs to flow downward by this gap while returning to (under triphase separator) reaction zone, therefore, can unavoidably cause solid phase subsiding movement to be subject to the impact of upward water flow flow velocity, cause solid particle (or cotton-shaped) mud inferior separating effect.And filtration chamber is comprised of silk screen, light filter material layer, dividing plate etc., easily results in blockage.
Summary of the invention
The object of the invention is the technological deficiency existing in above-mentioned triphase separator for solving, all the flow through design concept of same passage of the backflow that enters (rising) and mud (decline) that changes its three-phase mixture from design concept; From design performance, independently mud decline passway and independent negative area have been obtained, solve solid phase subsiding movement in current triphase separator and be subject to the impact to flow rate of water flow, a difficult problem for solid phase particles (or cotton-shaped) mud inferior separating effect, thereby greatly improved the mud-water separation effect of three separators.Invent a kind of individual layer del collection chamber and can realize the function that the gas, liquid, solid three phase separation that multilayer del collection chamber could realize was set in the past.The present invention is simple in structure, and cost is low, and manufacture, installation and easy to maintenance are applied widely, is convenient to the realization of maximizing.
For achieving the above object, the present invention adopts following technical proposals:
The gas, liquid, solid triphase separator using in a kind of anerobic sowage biochemical treatment, comprise some individual layer del collection chambers, described each individual layer del collection chamber medullary ray below is equipped with a pair of isometric L-type flow deflector that is splayed layout, and the L-type flow deflector length of described adjacent monolayer del collection chamber below is unequal, wherein, the L-type flow deflector that length is longer is called the long flow deflector of L-type, and the shorter L-type flow deflector of length is called the short flow deflector of L-type; Between described adjacent two short flow deflectors of L-type and the long flow deflector of L-type, form a complete independent sludge settling region; Gap between the inwall of L-type flow deflector top and trilateral collection chamber is the passage that the solid, liquid two-phase sewage mixed solution after degassed enters sludge settling region; Gap formation between L-type short flow deflector lower end and the long flow deflector of adjacent L-type and the autonomous channel of the sludge reflux of independent sludge settling regional connectivity.
The top of described each individual layer del collection chamber is equipped with vapor pipe.
The angle at the top of described each individual layer del collection chamber is 20-120 degree.
Two length of sides of described each individual layer del collection chamber are 400mm-1500mm.
The upper end of described L-type flow deflector and described trilateral collection chamber relative edge's slant range is the 20%-40% of described relative edge's length of side.
The upper end of described L-type flow deflector extend in described trilateral collection chamber, and the vertical range of bottom, the both sides of the upper end of flow deflector and described trilateral collection chamber line is 100mm-500mm.
Described L-type flow deflector is comprised of vertical portion and sloping portion, and angle is between the two 100-150 degree.
The long flow deflector vertical portion of described L-type length is 200mm-1500mm
The short flow deflector vertical portion of described L-type length is 200mm-1500mm.
The long flow deflector sloping portion of described L-type length is 400mm-2000mm.
The short flow deflector sloping portion of described L-type length is 400mm-1500mm.
The sloping portion of the short flow deflector of described L-type overlaps and accounts for the 10%-30% of the long flow deflector sloping portion of L-type length in the projection of horizontal plane with the sloping portion of the long flow deflector of L-type when mounted.
Gap between described L-type short flow deflector lower end and the long flow deflector of adjacent L-type is 50mm-200mm.
The long flow deflector 2 of L-type and the short flow deflector 3 of L-type that the present invention arranges by be mounted to splayed under individual layer trilateral collection chamber, its position and structure make two gap a between trilateral collection chamber be positioned at gas, solid after separating, and the increase of upflow velocity Vr is obviously alleviated the impact of sludge settling and backflow.(see figure 5)
When the gap d of the solid, liquid two-phase mixed solution after degassed between the long flow deflector of L-type (or the short flow deflector of L-type) and trilateral gas collection locular wall enters independent sludge settling district, the flow velocity Vy of solid, liquid two-phase mixed solution is tilted to down, therefore this flow velocity is conducive to the sedimentation of solid particle (or cotton-shaped) mud.(see figure 5)
The part overlapping between the long flow deflector 2 of L-type and the short flow deflector 3 of L-type has formed a complete settling zone 5, and the solid, liquid two-phase disengaging zone that not disturbed by reaction zone fluid velocity Vr is negative area.Thereby make this triphase separator there is independently sludge settling district; (see figure 5)
Density at biogas, sewage, particle or the floc sludge three-phase mixed solution of one is long and the other is short two L-type flow deflector downsides of tilt installing, can be significantly less than the density at sewage, particle or the floc sludge two-phase mixed solution in two flow deflector upside sludge settling districts that tilt to install; Under the effect of density difference, in two inner sides of flow deflector, can form an obvious decline flow velocity Vn, the sludge reflux that the having of this decline flow velocity is beneficial to sludge settling district is to reaction zone; (see figure 6)
The gap c that one is long and the other is short between two L-type flow deflectors is set, under decline circulation Vn effect, becomes the autonomous channel of the sludge reflux of one special use, thereby make this triphase separator there is independently sludge reflux passage; (see figure 5)
In the long flow deflector 2 lower end (see figure 6)s of L-type, be the monumented point that sludge reflux goes back to reaction zone, the upflow velocity of this place's mixed solution is the average upflow velocity Vr of reactor cross section, more much lower than the triphase separator of multilayer trilateral gas-collecting chamber structure upflow velocity herein, while having avoided passing through the gap between trilateral due to current, cross section diminishes, upflow velocity increases affects mud-water separation effect, has solved the difficult problem of current triphase separator to solid particulate (or cotton-shaped) mud inferior separating effect.
The fundamental difference of the triphase separator using in the present invention and now engineering is, structure of the present invention makes solid-liquid-gas three phase mixture discharge after gas with Vr speed rising, from the passage on top, enter sludge settling district, then through special-purpose sludge reflux passage, flow back to the anaerobic reaction district under triphase separator, thereby make triphase separator there is independently sludge settling district and special-purpose sludge reflux passage, overcome existing triphase separator weak point.The present invention is by the L-type flow deflector of two lower tilt that arrange under individual layer trilateral collection chamber that one is long and the other is short, its position and structure make the slit between trilateral collection chamber be positioned at gas, solid, liquid after separating, and forming the solid, liquid two-phase disengaging zone that not disturbed by reaction zone fluid velocity Vr is negative area.Solved the difficult problem of current triphase separator to solid particulate (or cotton-shaped) mud inferior separating effect.The gas, the solid, liquid three phase separation function that make individual layer trilateral collection chamber can reach multilayer trilateral collection chamber could to realize.Simple in structure, size is little, separation efficiency is relatively high.
Unique distinction of the present invention:
1. the gap between del collection chamber is positioned at gas, solid after separating, and the increase of this place's upflow velocity obviously alleviates the impact of sludge settling and backflow;
2. the flow velocity of mixed solution when solid, liquid two-phase is separated is tilted to down, therefore this flow velocity is conducive to the sedimentation of solid particle (or cotton-shaped) mud;
3. one is long and the other is short has formed a complete settling zone between two L-type flow deflectors that tilt to install, thereby makes this triphase separator have independently sludge settling district;
4. in the density of biogas, sewage, particle or the floc sludge three-phase mixed solution of one is long and the other is short two L-type flow deflector downsides of tilt installing, can be significantly less than the density at sewage, particle or the floc sludge two-phase mixed solution in two flow deflector upside sludge settling districts that tilt to install, under the effect of density difference, in the both sides of flow deflector, can form an obvious decline flow velocity, the sludge reflux that the having of this decline flow velocity is beneficial to sludge settling district is to reaction zone;
5. the gap that one is long and the other is short between two L-type flow deflectors that tilt to install becomes the autonomous channel of one sludge reflux, thereby makes this triphase separator have independently sludge reflux passage under the effect of decline circulation;
6. at longer L-type flow deflector lower end, be the monumented point that sludge reflux goes back to reaction zone, the upflow velocity of this place's mixed solution is the average upflow velocity of reactor cross section, more much lower than the triphase separator of multilayer del gas-collecting chamber structure upflow velocity herein, while having avoided passing through the gap between del due to current, cross section diminishes, upflow velocity increases affects mud-water separation effect, has solved the difficult problem of current triphase separator to solid particulate (or cotton-shaped) mud inferior separating effect.
Beneficial effect of the present invention is embodied in realizes an independently sludge settling district; By setting up under individual layer trilateral collection chamber that one is long and the other is short, two L-type flow deflectors are achieved; Another invention thinking is to have independently sludge reflux passage; The special use backflow seam that mud refluxes is smoothly convenient in formation, guarantees to make the mud precipitating slide back to smoothly Sludge Bed.Structure of the present invention can realize sludge settling backflow and current rising gas, liquid do not disturb mutually, and sludge reflux is unobstructed.These two is the not available function of existing three-phase splitter.Designing one can realize individual layer trilateral collection chamber to need to arrange gas, the solid, liquid three phase separation function that existing multilayer trilateral collection chamber could be realized in the past.
Accompanying drawing explanation
Fig. 1 and Fig. 2 are the triphase separator schematic diagram of multilayer trilateral gas-collecting chamber structure in background technology of the present invention;
Fig. 3 is that the triphase separator solid-liquid of multilayer trilateral gas-collecting chamber structure in background technology of the present invention flows to schematic diagram;
Fig. 4 is ZL98242484.1 structural representation;
Fig. 5 is structural representation of the present invention;
Fig. 6 is that gas-solid-liquid of the present invention flows to schematic diagram;
1-individual layer inverted triangle collection chamber wherein, the long flow deflector of 2-L-type, the short flow deflector of 3-L-type, the autonomous channel of 4-sludge reflux, 5-sludge settling region independently, 6-reaction zone fluid lift velocity V
r, the gap a between 7-two triangle collection chamber, the gap d between 8-L-type flow deflector and trilateral gas collection locular wall, 9-mud lowering speed V
n,, the flow velocity Vy of 10-solid, liquid two-phase mixed solution, 11-vapor pipe ,12. sludge settling district, 13. mud katabatic drainages to, the flow direction of 14. solid, liquid two-phase mixed solutions, the flow direction of 15. biogas, 16. reaction zones, the flow direction of 17. gas, solid, liquid three-phase mixed solution, 18. upwelling and downwellings are at this same passage of flowing through, the effluent stream after 19. gas, solid separation to.
Embodiment
Below in conjunction with accompanying drawing and example, the present invention is further described.
As shown in Figure 3, the gas, liquid, solid triphase separator using in anerobic sowage biochemical treatment, comprise some individual layer del collection chambers 1, described each individual layer del collection chamber 1 medullary ray below is equipped with two symmetrical L-type flow deflectors that are splayed layout, and the L-type flow deflector length of described adjacent monolayer del collection chamber 1 below is unequal, wherein, the L-type flow deflector that length is longer is called the long flow deflector 2 of L-type, the shorter L-type flow deflector of length is called the short flow deflector 3 of L-type, and both are referred to as L-type flow deflector; Between the long flow deflector 2 of described adjacent two L-types and the short flow deflector 3 of L-type, form a complete independent sludge settling region 5; Gap between the inwall of L-type flow deflector top and trilateral collection chamber is the passage that degassed mud enters independent sludge settling region 5, and the gap between L-type short flow deflector 3 lower ends and the long flow deflector 2 of adjacent L-type forms the autonomous channel 4 of the sludge reflux being communicated with independent sludge settling region 5.
The top of each individual layer del collection chamber 1 is equipped with vapor pipe 11.The angle at the top of each individual layer del collection chamber 1 is 20-120 degree.Two length of sides of each individual layer del collection chamber 1 are 400mm-1500mm.
The upper end of flow deflector and described trilateral collection chamber relative edge's slant range is the 20%-40% of described relative edge's length of side.The upper end of flow deflector extend in described trilateral collection chamber, and the vertical range of bottom, the both sides of the upper end of flow deflector and described trilateral collection chamber line is 100mm-500mm.Flow deflector is comprised of vertical portion and sloping portion, and angle is between the two 100-150 degree.The long flow deflector vertical portion of L-type length is 200mm-1500mm, and the short flow deflector vertical portion of L-type length is 200mm-1500mm.The long flow deflector sloping portion of L-type length is 400mm-2000mm.The short flow deflector sloping portion of L-type length is 400mm-1500mm.The sloping portion of the shorter L-type flow deflector of length overlaps and accounts for the 10%-30% of the L-type flow deflector tilt length that length is longer in the projection of horizontal plane with the sloping portion of the longer L-type flow deflector of length when mounted.Gap between the longer flow deflector of the flow deflector lower end that length is shorter and adjacent lengths is 50mm-200mm.
The long flow deflector 2 of L-type and the short flow deflector 3 of L-type that the present invention arranges by be mounted to splayed under individual layer del collection chamber 1, its position and structure make two gap a 7 between del collection chamber be positioned at gas, solid after separating, and the increase of reaction zone fluid upflow velocity Vr 6 is obviously alleviated the impact of sludge settling and backflow; (see figure 5)
Sewage after degassed is through the long flow deflector 2(of L-type or the short flow deflector 3 of L-type) and del gas collection locular wall between gap d 8 while entering independent sludge settling district, the flow velocity Vy 10 of solid, liquid two-phase mixed solution is tilted to down, therefore this flow velocity is conducive to the sedimentation of solid particle (or cotton-shaped) mud.(see figure 5)
The part overlapping between the long flow deflector 2 of L-type and the short flow deflector 3 of L-type has formed a complete settling zone, and the solid, liquid two-phase disengaging zone that not disturbed by reaction zone fluid lift velocity Vr 6 is negative area.Thereby make this triphase separator there is independently sludge settling district; (see figure 5)
Density at biogas, sewage, particle or the floc sludge three-phase mixed solution of one is long and the other is short two L-type flow deflector downsides of tilt installing, can be significantly less than the density at sewage, particle or the floc sludge two-phase mixed solution in two flow deflector upside sludge settling districts that tilt to install; Under the effect of density difference, at the upside of two flow deflectors, can form an obvious mud decline flow velocity Vn9, the sludge reflux that the having of this decline flow velocity is beneficial to sludge settling district is to reaction zone; (see figure 5)
The long flow deflector 2 of L-type arranging and the gap c(between the short flow deflector 3 of L-type are shown in Fig. 5), under mud lowering speed Vn 9 effects, become the autonomous channel 4 of one sludge reflux, thereby make this triphase separator there is independently sludge reflux passage.
In the long flow deflector 2 lower end (see figure 6)s of L-type, be the monumented point that sludge reflux goes back to reaction zone, the upflow velocity of this place's mixed solution is the average upflow velocity Vr 6 of reactor cross section, more much lower than the triphase separator of multilayer trilateral gas-collecting chamber structure upflow velocity herein, while having avoided passing through the gap between trilateral due to current, cross section diminishes, upflow velocity increases affects mud-water separation effect, has solved the difficult problem of current triphase separator to solid particulate (or cotton-shaped) mud inferior separating effect.
In Fig. 5, Fig. 6, the implication of part label is as follows: sludge settling district 12, and mud katabatic drainage is to 13, solid, liquid two-phase mixed solution flow to 14, biogas flow to 15, reaction zone 16, gas, solid, liquid three-phase mixed solution flow to 17, the effluent stream after gas, solid separation is to 19.
Although above-mentioned, by reference to the accompanying drawings the specific embodiment of the present invention is described; but be not limiting the scope of the invention; one of ordinary skill in the art should be understood that; on the basis of technical scheme of the present invention, those skilled in the art do not need to pay various modifications that creative work can make or distortion still in protection scope of the present invention.