CN102910660A - Method for producing alum by utilizing alunite - Google Patents

Method for producing alum by utilizing alunite Download PDF

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Publication number
CN102910660A
CN102910660A CN201210437753XA CN201210437753A CN102910660A CN 102910660 A CN102910660 A CN 102910660A CN 201210437753X A CN201210437753X A CN 201210437753XA CN 201210437753 A CN201210437753 A CN 201210437753A CN 102910660 A CN102910660 A CN 102910660A
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alum
alunite
ore
leaching
rate
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CN102910660B (en
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傅培鑫
蔡文宽
潘同汉
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Guangxi Beibu Gulf grain and oil technology research Co.,Ltd.
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傅培鑫
蔡文宽
潘同汉
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Abstract

The invention relates to a method for producing alum by utilizing alunite, comprising the steps that alunite mineral powder is selected and used, the mineral powder is dehydrated by microwave roasting, sulfuric acid solution is leached and dissolved out, the filtering separation is carried out, the leaching agent is evaporated and concentrated, and the leaching agent is cooled and alum is crystallized. Potassium sulphate is added to the leaching agent, and potassium alum is completely produced; potassium sulphate is not added to the leaching agent, potassium alum is produced, and aluminum sulfate is co-produced; and crystallization mother liquor is recycled. Compared with the existing alum refining technology adopting 'water immersion method' and a vertical coal kiln, the method for producing alum by utilizing alunite has the beneficial effects that the utilization rate of resources is improved, the yield of alum is increased, the production cycle of the alum is shortened, energy sources are saved, the production cost is reduced, waste residues and waste gases are reduced, and the environment is protected.

Description

Utilize alunite to produce the method for alum
Technical field
The invention belongs to the alum production field, relate in particular to a kind of method of utilizing alunite to produce alum.
Background technology
Alunite is non-water-soluble potassium aluminium sulfate mineral, will be to ore roasting (dehydration, pyrolysis or reduction pyrolysis), its ore structure is changed, improve chemical reactivity, then carry out wet processes, i.e. ore roasting and grog leaching are the basic working methods of the various processing technology routines of alunite comprehensive utilization.
Dehydration reaction 2KA1 3(S0 4) 2(OH) 6=K 2SO 4A1 2(S0 4) 3+ 2A1 20 3+ 6H 2O (1)
Pyrolytic reaction K 2SO 4A1 2(S0 4) 3=K 2SO 4+ A1 2O 3+ 3S0 3(2)
Reduction reaction K 2SO 4A1 2(S0 4) 3+ 3CO=K 2SO 4+ A1 2O 3+ 3S0 2+ 3CO 2(3)
Utilize alunite to produce the method for alum, ore roasting dewatering process is gordian technique.
1 mol rock alum K 2SO 4A1 2(S0 4) 34A1 (0H) 3Dehydration reaction obtains 1 mol alumen exsiccatum K 2SO 4A1 2(SO 4) 3And the other 2 mol A1 that dehydration reaction produces 20 3To convert Tai-Ace S 150 to sulfuric acid process, add vitriolate of tartar and generate potassium alum.Otherwise 2 mol A1 20 3Stay in the leached mud.
Existing " water seaoning " produces the method for alum, and master operation is for selecting alunite lump ore, ore roasting, water-sprinkling weathering, the stripping of heating, alum crystallization.The roasting of vertical coal kiln is adopted in the ore roasting, ore grade about 50%, and lump ore 5 one 15cm, coal ore are than 1:20,550-700 ℃ of maturing temperatures, roasting time 3-4 days.There is following subject matter in the method:
(1), the ore resource utilization ratio is low.The ore total loss rate is 49.16%.
(2), alum yields poorly.Alunite ore grade is 51.79%, produces 1 ton of alum with 3.32 tons of ores, and it is 30.12% that ore goes out the alum rate, and the ore grade rate of recovery is 50.84 %.
(3) waste residue waste gas is many.Produce 1 ton of alum, produce 0.15 ton in ashes, 0.82 ton in alum slurry, 1.82 tons of alum slags, alum cigarette 0.18 ten thousand m 3
(4) the alum production cycle is long, energy consumption is high.100 1 120 days alum production cycles, wherein, ore roasting 3 one 4 days, water-sprinkling weathering 80 1 100 days, alum crystallization 15 1 18 days.Producing 1 ton of alum energy consumption is coal 451kg, electric 24lKwh.
Produce the major cause of the problems referred to above: the one, sinter process unreasonable (dehydration rate excessively low " half-cooked ", rate of decomposition higher " burning ", A1 2O 3Phase transformation " is burnt to death "), A1 in the ore 2O 3Be not fully utilized, solubility rate is on the low side.The 2nd, hydrolysis reaction produces insolubles, sneaks in alum slurry, the alum slag to cause A1 2O 3Loss.The 3rd, K in the leach liquor 2SO 4/ A1 2(SO 4) 3Ratio is uneven, affects the alum percent crystallization in massecuite.
Summary of the invention
Technical problem to be solved by this invention is: a kind of method of utilizing the alunite breeze to produce alum is provided; the method can shorten the alum production cycle, improve resource utilization, reduce production costs, energy-saving and emission-reduction, protection of the environment, and existing to overcome " water seaoning " produces the above-mentioned subject matter that the method for alum exists.
The technical solution adopted in the present invention is: adopt alunite breeze microwave calcining dehydration Production By Sulfuric Acid Process alum, specifically comprise following implementation step:
(1), select the alunite breeze:
Broken, the levigate or flotation acquisition alunite breeze with alumstone ore, ore grade 〉=45%, ore powder granularity 80-200 orders (0.175-0.074mm);
(2), breeze microwave calcining dehydration:
Breeze is dewatered with the roasting of microwave thermal construction equipment, ore grog dehydration rate 〉=90 %, rate of decomposition≤5 %,
A1 2O 3Solubility rate 〉=90%;
(3), sulphuric acid soln leaches stripping, filtering separation:
The alunite (grog) that will dewater leaches stripping with sulphuric acid soln, insulation is filtered, solid-liquid separation, the leached mud hot wash, washing lotion is incorporated leach liquor into, wherein, liquid-solid ratio (sulphuric acid soln/dehydration alunite, weight ratio) is 3-8, and sulfuric acid (100%) consumption is 100-130% of theoretical amount, leaching stripping temperature 〉=90 ℃, leaching dissolution time 〉=0.5h;
(4) leach liquor evaporation concentration, the crystallization of cooling down alum:
With the leach liquor evaporation concentration of heating, the crystallization of cooling down alum, crystalline mother solution returns leaching stripping, recycle; The former liquid temp of alum 〉=80 ℃, alum original liquid concentration 〉=25 %, cooling termination temperature≤25 ℃;
Wherein, add vitriolate of tartar in the leach liquor, all generate potassium alum, the vitriolate of tartar consumption is 100 one 120% of theoretical amount; Do not add vitriolate of tartar in the leach liquor, generate potassium alum co-producing sulfuric acid aluminium.
Preferred version is: in the described step (1), ore grade is 50%-65%; In the described step (2), the microwave frequency of microwave thermal construction equipment is 2450MHz, microwave irradiation time 〉=10min, and ore grog dehydration rate is 95 1 99 %, rate of decomposition is 2 one 5 %, A1 2O 3Solubility rate is 90 one 95%; In the described step (3), leaching stripping temperature is 90 1 100 ℃, and the leaching dissolution time is 0.5 1 3.0h; In the described step (4), the former liquid temp of alum is 80-95 ℃, and the alum original liquid concentration is 25-28%, and cooling termination temperature is 15-25 ℃.
Beneficial effect of the present invention: the present invention with existing " water seaoning " vertical coal kiln refining alum technology relatively has the following advantages:
The one, adopt the microwave thermal construction equipment to replace the vertical coal kiln to carry out alunite roasting dehydration, maturing temperature is even, it is controlled that temperature is adjustable, roasting time is short, the alum production cycle shortens to 3 one 5 days from existing " water seaoning " 100 1 120 days, and can produce continuously, do not exist the mineral dehydration rate excessively low " half-cooked, rate of decomposition is higher " burning ", A1 2O 3Phase transformation " is burnt to death ", improves the utilization ratio of ore, increases alum output, and the ore total loss rate is reduced to 29 % from 49 % of existing " water seaoning ", and the ore grade rate of recovery is brought up to more than 70% from existing " water seaoning " about 50%.And microwave thermal construction equipment and existing vertical coal kiln are relatively saved the energy, reduce production costs, and reduce waste residue waste gas, protection of the environment.
The 2nd, the leaching medium of choose reasonable dehydration alunite (grog) adopts sulphuric acid soln leaching stripping to replace " water seaoning " to use the water extraction stripping.
At first, the sulphuric acid soln leaching makes the other 2 mol Al of alunite dehydration reaction generation 2O 3Convert Tai-Ace S 150 to, the Al in the ore 2O 3Be fully utilized, solubility rate is high.Specific as follows:
(1) sulfuric acid process adds vitriolate of tartar in the leach liquor, generate 3 mol potassium alums.
K? 2SO 4·A1 2?(SO 43+2A1 2O 3?+?6H 2SO 4?+2K 2SO 4?+?66H 2O?=?3K 2SO 4·A1 2?(SO 4)? 3·24H 2O
(2) sulfuric acid process does not add vitriolate of tartar in the leach liquor, generate 1 mol potassium alum coproduction, 2 mol Tai-Ace S 150.
K? 2SO 4·A1 2?(SO 43+2A1 2O 3?+?6H 2SO 4?+54H 2O=?K 2SO 4·A1 2(SO 4) 3·24H 2O?+?2A1 2?(SO 4) 3·18H 2O
And (3) " water seaoning " generates 1 mol potassium alum, 2 mol A1 2O 3Stay in the leached mud.
K 2SO 4·A1 2?(SO 43+2A1 2O 3?+?24H 2O=?K 2SO 4·A1 2?(SO 43·24H 2?O?+?2A1 2O 3
Secondly, " water seaoning " water-sprinkling weathering activity time is long, need 80-100 days, and the sulfuric acid to leach dissolution time only is 0.5-3.0h, greatly shortens the production cycle.
Description of drawings
Fig. 1 is the process flow diagram of an embodiment of the present invention.
Embodiment
Embodiment 1
The present embodiment embodiment comprises the steps:
(1), select the alunite breeze:
Broken, the levigate or flotation acquisition alunite concentrate with alumstone ore.Ore grade is 50-65%, and ore powder granularity is 80 1 200 orders (0.175 one 0.074mm).
(2), breeze microwave calcining dehydration:
Breeze is dewatered with the roasting of microwave thermal construction equipment, and microwave frequency is 2450MHz, and microwave output power is 1.0-5.0KW, and microwave irradiation time is 10 1 60min, and ore grog dehydration rate is 95-99 %, and rate of decomposition is 2-5 %, A1 2O 3Solubility rate is 90-95 %.
(3), sulphuric acid soln leaches stripping, filtering separation:
The alunite (grog) that will dewater leaches stripping with sulphuric acid soln, insulation is filtered, solid-liquid separation, the leached mud hot wash, washing lotion is incorporated leach liquor into, wherein, liquid-solid ratio (sulphuric acid soln/dehydration alunite, weight ratio) is 3-8, and sulfuric acid (100%) consumption is 100-130% of theoretical amount, leaching stripping temperature is 90-100 ℃, and the leaching dissolution time is 0.5-3.0h.
(4), the leach liquor evaporation concentration, the crystallization of cooling down alum:
With the leach liquor evaporation concentration of heating, the crystallization of cooling down alum, crystalline mother solution returns the leaching stripping, recycle, 80-95 ℃ of the former liquid temps of alum, alum original liquid concentration 25-28 %, 15-25 ℃ of cooling termination temperatures.
Wherein, add vitriolate of tartar in the leach liquor, all generate potassium alum, the vitriolate of tartar consumption is 100-120% of theoretical amount.Do not add vitriolate of tartar in the leach liquor, generate potassium alum co-producing sulfuric acid aluminium.
Embodiment 2
The present embodiment step is with embodiment 1.Select alunite concentrate (the alunite A1 in the ore of flotation 2O 316.53%, dickite A1 2O 312.56 % adds up to A1 2O 329.09 %).About ore powder granularity 200 orders (0.074mm).Alunite breeze consumption 100 grams, breeze dewaters by microwave calcining, microwave irradiation time 30min.Dehydration alunite (grog) restrains with sulfuric acid (98%) 40ml, heating water 500, the leaching stripping of heating, 100 ℃ of leaching stripping temperature, leaching dissolution time 2.0h.Insulation is filtered, solid-liquid separation.The leached mud hot wash, washing lotion is incorporated leach liquor into.Add sulfuric acid K42 gram in the leach liquor, stirring and dissolving.The leach liquor evaporation concentration of heating, to alum original liquid concentration about 26%, the crystallization of cooling down alum, 20 ℃ of cooling termination temperatures obtain potassium alum 205 grams, the crystalline mother solution recycle.
Embodiment 3
The present embodiment step and experiment condition are with embodiment 2.Do not add vitriolate of tartar in the leach liquor, obtain potassium alum/Tai-Ace S 150 142 grams, wherein potassium alum 40 grams.The crystalline mother solution recycle.
At last, it is also to be noted that, what more than exemplify only is specific embodiments of the invention.Obviously, the invention is not restricted to above embodiment, many changes and variation can also be arranged.Those skilled in the art can directly derive or associate all any modifications from content disclosed by the invention, is equal to replacement, change and improve etc. and all should think within the scope of the present invention.The present invention also is applicable to utilize and contains A1 2O 3The clay class ore such as dickite, illite or contain A1 2O 3Raw materials of slag produce alum and also should think within the scope of the present invention.

Claims (3)

1. method of utilizing alunite to produce alum comprises following implementation step:
(1), select the alunite breeze:
Broken, the levigate or flotation acquisition alunite breeze with alumstone ore, ore grade 〉=45%, ore powder granularity 80-200 orders;
(2), breeze microwave calcining dehydration:
Breeze is dewatered ore grog dehydration rate 〉=90 %, rate of decomposition≤5 %, A1 with the roasting of microwave thermal construction equipment 2O 3Solubility rate 〉=90%;
(3), sulphuric acid soln leaches stripping, filtering separation:
The alunite that will dewater leaches stripping with sulphuric acid soln, insulation is filtered, solid-liquid separation, the leached mud hot wash, washing lotion is incorporated leach liquor into, wherein, liquid-solid ratio (sulphuric acid soln/dehydration alunite, weight ratio) is 3-8, and the consumption of sulfuric acid (100%) is 100-130% of theoretical amount, leaching stripping temperature 〉=90 ℃, leaching dissolution time 〉=0.5h;
(4), the leach liquor evaporation concentration, the crystallization of cooling down alum:
With the leach liquor evaporation concentration of heating, the crystallization of cooling down alum, crystalline mother solution returns the leaching stripping, recycle, the former liquid temp of alum 〉=80 ℃, alum original liquid concentration 〉=25 %, cooling termination temperature≤25 ℃; Wherein, add vitriolate of tartar in the leach liquor, all generate potassium alum, the vitriolate of tartar consumption is 100 1 120 % of theoretical amount; Do not add vitriolate of tartar in the leach liquor, generate potassium alum co-producing sulfuric acid aluminium.
2. the method for utilizing alunite to produce alum according to claim 1, it is characterized in that: in the described step (1), ore grade is 50%-65%; In the described step (2), ore grog dehydration rate is 95 1 99 %, and rate of decomposition is 2 one 5 %, A1 2O 3Solubility rate is 90 1 95 %; In the described step (3), leaching stripping temperature is 90 1 100 ℃, and the leaching dissolution time is 0.5 1 3.0h; In the described step (4), the former liquid temp of alum is 80-95 ℃, and the alum original liquid concentration is 25-28%, and cooling termination temperature is 15-25 ℃.
3. the method for utilizing alunite to produce alum according to claim 1 and 2, it is characterized in that: in the described step (2), the microwave frequency of microwave thermal construction equipment is 2450MHz, microwave output power 〉=1.0KW, microwave irradiation time 〉=10min.
CN201210437753.XA 2012-11-06 2012-11-06 Method for producing alum by utilizing alunite Active CN102910660B (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103787396A (en) * 2014-01-27 2014-05-14 紫金矿业集团股份有限公司 Method for preparing high-purity potassium alum and aluminum sulfate from alunite ore
CN103979592A (en) * 2014-04-16 2014-08-13 广西冶金研究院 Method for recovering aluminum from alumina production waste red mud
CN104313301A (en) * 2014-10-30 2015-01-28 北京矿冶研究总院 Acid-base combined extraction method of aluminum and potassium from dickite and alunite mixed ore
CN104313304A (en) * 2014-10-30 2015-01-28 北京矿冶研究总院 Method for acid-base combined extraction of aluminum, potassium and gallium from alunite concentrate
CN104388668A (en) * 2014-10-30 2015-03-04 北京矿冶研究总院 Method for acid-alkali combined extraction of aluminum, potassium and sodium from water-insoluble potassium ore
CN104445331A (en) * 2014-12-16 2015-03-25 兴安宸亿工贸有限公司 Method for using wastewater and waste residues generated in alum production process
CN105129830A (en) * 2015-02-15 2015-12-09 广西隆安瑞丰工贸有限公司 Method for preparation of potassium alum from activated clay production mother liquor
CN105271341A (en) * 2015-02-15 2016-01-27 广西隆安瑞丰工贸有限公司 Method for preparing potassium alum by utilization of activated clay production waste water
CN105293553A (en) * 2015-02-15 2016-02-03 广西隆安瑞丰工贸有限公司 Method for preparing tschermigite by utilizing activated clay production wastewater

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CN101913633A (en) * 2010-07-07 2010-12-15 紫金矿业集团股份有限公司 Extraction technology of alumina and potassium sulfate from alunite by using hot-pressing leaching process
CN102517461A (en) * 2011-12-16 2012-06-27 紫金矿业集团股份有限公司 Method for recycling gallium in alunite concentrate

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CN101913633A (en) * 2010-07-07 2010-12-15 紫金矿业集团股份有限公司 Extraction technology of alumina and potassium sulfate from alunite by using hot-pressing leaching process
CN102517461A (en) * 2011-12-16 2012-06-27 紫金矿业集团股份有限公司 Method for recycling gallium in alunite concentrate

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103787396A (en) * 2014-01-27 2014-05-14 紫金矿业集团股份有限公司 Method for preparing high-purity potassium alum and aluminum sulfate from alunite ore
CN103979592A (en) * 2014-04-16 2014-08-13 广西冶金研究院 Method for recovering aluminum from alumina production waste red mud
CN103979592B (en) * 2014-04-16 2016-02-10 广西冶金研究院 A kind of method reclaiming aluminium from alumina producing waste red mud
CN104313301A (en) * 2014-10-30 2015-01-28 北京矿冶研究总院 Acid-base combined extraction method of aluminum and potassium from dickite and alunite mixed ore
CN104313304A (en) * 2014-10-30 2015-01-28 北京矿冶研究总院 Method for acid-base combined extraction of aluminum, potassium and gallium from alunite concentrate
CN104388668A (en) * 2014-10-30 2015-03-04 北京矿冶研究总院 Method for acid-alkali combined extraction of aluminum, potassium and sodium from water-insoluble potassium ore
CN104445331A (en) * 2014-12-16 2015-03-25 兴安宸亿工贸有限公司 Method for using wastewater and waste residues generated in alum production process
CN105129830A (en) * 2015-02-15 2015-12-09 广西隆安瑞丰工贸有限公司 Method for preparation of potassium alum from activated clay production mother liquor
CN105271341A (en) * 2015-02-15 2016-01-27 广西隆安瑞丰工贸有限公司 Method for preparing potassium alum by utilization of activated clay production waste water
CN105293553A (en) * 2015-02-15 2016-02-03 广西隆安瑞丰工贸有限公司 Method for preparing tschermigite by utilizing activated clay production wastewater

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