CN102910023B - Production method for hard-particle mosaic pattern - Google Patents
Production method for hard-particle mosaic pattern Download PDFInfo
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- CN102910023B CN102910023B CN201210403408.4A CN201210403408A CN102910023B CN 102910023 B CN102910023 B CN 102910023B CN 201210403408 A CN201210403408 A CN 201210403408A CN 102910023 B CN102910023 B CN 102910023B
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- pattern
- cell block
- hard particles
- particle
- grid cloth
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Abstract
The invention discloses a production method for a hard-particle mosaic pattern. The production method comprises steps as follows: selecting hard particles as raw materials; printing a pattern to be adhered on a white paper by a computer; horizontally spreading the paper with the pattern on a transparent bench surface with a vibrating device; covering the paper by a piece of glass; horizontally spreading a transparent adhering-resistant isolating film on glass; horizontally spreading a gridding cloth on the adhering-resistant isolating film, wherein the size of the mesh of the gridding cloth is less than the diameter of each particle; coating adhesive on the gridding cloth; selecting the hard particles which have the same color as the pattern on the paper, and adhering on the pattern on the paper; covering an upper side frame die on the mosaic pattern after the adhering; fixing the side frame die on the vibrating platform; selecting the hard particles which have the same color as the background of the pattern, and agitating with the adhesive, so as to adhere the background; and then framing or mounting, so as to obtain the hard-particle mosaic pattern product. The hard-particle mosaic pattern manufactured by the method is clear and vivid in color, high in stereoscopic impression and convenient for mass production.
Description
Technical field
The present invention relates to a kind of Production method for hard-particle mosaic pattern.
Background technology
In recent years, based on environmental protection, green idea, people start to adopt some colored stones, organic glass particle is drawn a picture, prior art discloses one hard-particle mosaic pattern, it is the pattern color profile according to drawing, be pasted onto on grid cloth with the hard particles of some same colors with it, then the back side on grid cloth arranges one deck coagulation.As CN200710027196.3 discloses a kind of picture assembly prefabricated component and production technology thereof, method is that first on screen cloth, air brushing goes out pattern; Gluing thereon again; Selecting the colored hard particles identical with color everywhere in pattern is again pasted onto on screen cloth; Making screen cloth face down again is placed in mould, and then in mould, coagulation is treated in casting, after coagulation condensation, obtaining coagulative basic unit and the inter-adhesive prefabricated component blank of each hard particles; Smooth to the polish picture that makes colored hard particles form of blank again, obtain picture assembly prefabricated component product.
There is following defect in above-mentioned picture assembly prefabricated component production technology:
1 on grid cloth printing pattern, institute's printing pattern with once, can only take time and effort, and require that operator has certain skill;
2 on screen cloth during pasting patterns, and overall process is manual operations, takes time and effort, and is unfavorable for batch production;
The pattern of 3 collages is fixed on coagulation, is namely fixed on cement testing blocks, causes this picture assembly prefabricated component weight to increase, is not easy to hang on body of wall.
Summary of the invention
For the deficiencies in the prior art part, the present invention aims to provide a kind of Production method for hard-particle mosaic pattern, and guarantee this production method operation relative ease, the collage of production, third dimension is strong.
For solving the problems of the technologies described above, the technical solution used in the present invention: a kind of Production method for hard-particle mosaic pattern, comprises following operating procedure:
1 chooses that granularity size is even, particle surface is smooth, the hard particles of shades of colour, cleaning, drying as getting the raw materials ready;
2 print with computer the pattern needing to paste on blank sheet of paper;
The figuratum paper of printing is laid in and is provided with on the transparent operation table top of shaking device by 3, is provided with projected background lamp below work top;
4 cover one block of glass on above-mentioned paper, the anti-paste isolation diaphragm that tiling one is transparent on glass, tiling grid cloth on anti-paste isolation diaphragm, and grid cloth eyelet must be less than particle diameter;
5 on above-mentioned grid cloth brushing glue, simultaneously according to the shadow-mark of above-mentioned paper pattern on grid cloth, get and be bonded at paster on grid cloth with paper pattern same color hard particles and open pattern, after completing stickup, solidification;
6 buckle frame die on collage periphery grid cloth, frame die size and collage map sheet suitable, then frame die is fixed on bumper;
7 get the hard particles identical with patterned background color mixes and stirs glue, then is laid in by this hard particles in frame mould on patterned background position, and rake, unlatching vibrations, make hard particles produce wriggling and touch crowded, make it smooth, closely knit;
8 on pattern brushing glue again, carry out mounting or installation after cured, complete complete hard-particle mosaic pattern product.
Frame die can be square or circular.
For pattern area at 1m
2-100m
2between hard-particle mosaic pattern, described pattern is made up of multiple cell block pattern, is numbered with sequence number carries out collage stickup and installation to each cell block pattern.
Adopt said method, collage can be made series of products, small size pattern may be used for family decorative display, and significantly pattern can directly be made on wall or on ground.
Above hard particles can select natural color stone, organic glass, the hard materials such as haydite.
The glue that the present invention adopts is gel coating resin.
Adopt the hard-particle mosaic pattern that said method makes, clear color is distinct, surface irregularity, and third dimension is strong, elegant and graceful, and owing to adopting natural color stone or organic glass, it is will never fade that picture made by haydite, without putrefaction, and be convenient to maintenance washes.
The method compared with the prior art, has the following advantages:
1 owing to being draw a picture on the glass plate of shadow-mark, and a pattern can make several identical hard-particle mosaic pattern.
In 2 manufacturing process, the pattern part of collage needs artificial stickup, and the background parts of the pattern of collage, do not need artificial stickup, only hard particles need be mixed and stirred glue and put on the patterned background position of frame die, rake, open vibrations; Like this, improve productivity ratio, be convenient to batch production.
3 in manufacturing process, owing to have employed vibrations step, mutually uniform close is arranged between hard particles, paste between hard particles and between hard particles and grid cloth more firmly, to draw body more tough and tensile, so just do not need to adopt coagulation to be the matrix of collage, both reduced cost, yet weight reduction simultaneously, it is convenient collage mounting to be hung like this, by also easy in metope for direct for collage mounting.
4 adopt the method can make jumbo hard-particle mosaic pattern on wall or on ground.
Accompanying drawing explanation
Fig. 1 is embodiment 1 frame die structural representation;
Fig. 2 is Fig. 1 left view;
In accompanying drawing: 1 frame.
Detailed description of the invention
Below in conjunction with accompanying drawing, the invention will be further described.
Embodiment 1
1 chooses the colored stone hard particles that granularity size is even, particle surface is smooth cleans, and be then dried into and dry as getting the raw materials ready, colored hard particles diameter is between 4 millimeters-15 millimeters;
2 print with computer the pattern needing to paste on blank sheet of paper, and this pattern area is 0.8 square metre;
The figuratum paper of printing is laid in and is provided with on the transparent operation table top of shaking device by 3, is provided with projected background lamp below work top;
4 cover one block of glass on above-mentioned paper, the anti-paste isolation diaphragm that tiling one is transparent on glass, tiling grid cloth on anti-paste isolation diaphragm, screen cloth eyelet must be less than particle diameter, owing to being provided with projected background lamp below work top, make the pattern shadow-mark on blank sheet of paper more obvious on grid cloth;
5 on above-mentioned grid cloth brushing glue, simultaneously according to the color on above-mentioned paper pattern, choose the hard particles with same color on paper pattern, pasting patterns on grid cloth, 15 minutes to be solidified, can next procedure be carried out;
6 buckle frame die 1 on collage periphery grid cloth, as shown in Figure 1 and Figure 2, frame die 1 size and collage suitable, frame die 1 is fixed on work top;
7 get the hard particles identical with patterned background color mixes and stirs glue, then is put on framed patterned background position by this hard particles, rakes, and opens vibrations, and hard particles produces wriggling and touches crowded, makes it smooth closely knit;
8 on pattern be again coated with brush one times glue, mounting after cured, backplate sealing part must use two-sided tape layering adhesive seal, and backboard planar perimeter ox-hide applying adhesive tape seals in order to avoid picture laying dust behind, after completing, binding buckles, and forms complete hard-particle mosaic pattern.
Embodiment 2
1 chooses the colored stone hard particles that granularity size is even, particle surface is smooth cleans, and then dry or dry as getting the raw materials ready, colored hard particles diameter is between 10 millimeters-30 millimeters;
2 pattern areas are 30m
2; The pattern of design is divided into multiple cell block pattern, and the area of each cell block pattern is 1m
2, print each cell block pattern with computer in 1: 1 ratio, then be numbered with sequence number to each cell block pattern;
3 on the transparent operation table top being provided with shaking device, completes each cell block pattern respectively paste by sequence number on grid cloth, and each cell block pattern grid cloth edge must overlap to be used as to install by reserved 10 cm widths;
4 need install the metope of pattern as basic unit, and with the floating metope of cement mortar, substrate surface is smooth;
5 according to pattern dimension, marks frame line on the surface at plinth course, then in substrate surface frame, marks plane coordinates grid line by 1m spacing, then is numbered with sequence number;
6 brush 2 times glue in substrate surface, according to each cell block pattern institute serialization number, more each cell block pattern are pasted onto substrate surface relevant position by sequence number, are fixed on the metope of relevant position with nail by each cell block pattern;
7 mend sticky cell block pattern gap particle, composition complete pattern;
8 install picture frame at pattern edge, and the back side of picture frame is connected with 3 millimeters thick metal gusset pieces, is then fixed in substrate surface by metal gusset piece, then uses magnetic and emplaster covering metal gusset piece, completes product.
Embodiment 3
1 chooses the colored stone hard particles that granularity size is even, particle surface is smooth cleans, and then dry or dry as getting the raw materials ready, colored stone hard particles diameter is between 20 millimeters-50 millimeters;
2 pattern total area are 50m
2; Pattern is divided into multiple cell block pattern, the area of each cell block pattern is 1m
2, print each cell block pattern with computer in 1: 1 ratio, then be numbered with sequence number to each cell block pattern;
3 on the transparent operation table top being provided with shaking device, completes each cell block pattern respectively paste by sequence number on grid cloth, and each cell block pattern grid cloth edge must overlap to be used as to install by reserved 10 cm widths;
3-5 cm thick retarded cement mortar basic unit is done on 4 ground need installing picture, and substrate surface is plane, and surface must be coarse;
5 mark frame line in basic unit, divide the coordinate lattice netting twine corresponding to cell block pattern magnitude, and be numbered in substrate surface upper side frame;
Each cell block pattern is laid in substrate surface according to numbering by 6, again each cell block pattern grid cloth is reserved edge splicing bonding, after making it to connect into overall picture, mend reserved gap particle between sticky cell block, composition complete pattern, makes each cell block pattern be formed seamless spliced; Pat pattern with bakelite plate again, the part exceeded is absorbed in basic unit reach it to draw base smooth, is then fixed in basic unit with nail by cell block pattern, outstanding higher place must encryption nail quantity, then pat;
7 smear pressure by the cement mortar that patterned background color is identical back and forth on pattern, subsequently with the vibrations of miniature shock device, make it closely knit smooth;
8 after vibrations, floating, solidification, and with motor wire brush, pick brush surface, brush, to appearing 1/3 of particle diameter, keeps unanimously smooth during brush, thin after wire brush is first thick, till accomplishing that particulate interspaces place is smooth;
9 use 25-35% rare oxalic acid brushing patterned surfaces, then use clear water rinsed clean, dry rear stone protecting agent paint surfaces, and then waxing complete product.
Claims (4)
1. a Production method for hard-particle mosaic pattern, is characterized in that comprising following operating procedure:
(1) choose that granularity size is even, particle surface is smooth, the hard particles of shades of colour, cleaning, drying as getting the raw materials ready;
(2) on blank sheet of paper, the pattern needing to paste is printed with computer;
(3) the figuratum paper of printing is laid in and is provided with on the transparent operation table top of shaking device, below work top, be provided with projected background lamp;
(4) on above-mentioned paper, cover one block of glass, the anti-paste isolation diaphragm that tiling one is transparent on glass, tiling grid cloth on anti-paste isolation diaphragm, grid cloth eyelet must be less than particle diameter;
(5) brushing glue on above-mentioned grid cloth, simultaneously according to the shadow-mark of above-mentioned paper pattern on grid cloth, gets and on grid cloth, pastes paper pattern with paper pattern same color hard particles, after completing stickup, and solidification;
(6) on collage periphery grid cloth, buckle frame die, frame die size and collage map sheet suitable, then frame die is fixed on bumper;
(7) get the hard particles identical with patterned background color and mix and stir glue, then be laid in by this hard particles in frame mould on patterned background position, rake, unlatching vibrations, make hard particles produce wriggling and touch crowded, make it smooth, closely knit;
(8) brushing glue again on pattern, carries out mounting or installation after cured.
2. a Production method for hard-particle mosaic pattern, is characterized in that comprising following operating procedure:
(1) choose the colored stone hard particles that granularity size is even, particle surface is smooth to clean, be then dried into and dry as getting the raw materials ready, colored hard particles diameter is between 4 millimeters-15 millimeters;
(2) on blank sheet of paper, print the pattern needing to paste with computer, this pattern area is 0.8 square metre;
(3) the figuratum paper of printing is laid in and is provided with on the transparent operation table top of shaking device, below work top, be provided with projected background lamp;
(4) on above-mentioned paper, one block of glass is covered, the anti-paste isolation diaphragm that tiling one is transparent on glass, tiling grid cloth on anti-paste isolation diaphragm, screen cloth eyelet must be less than particle diameter, owing to being provided with projected background lamp below work top, make the pattern shadow-mark on blank sheet of paper more obvious on grid cloth;
(5) brushing glue on above-mentioned grid cloth, simultaneously according to the color on above-mentioned paper pattern, chooses the hard particles with same color on paper pattern, pasting patterns on grid cloth, 15 minutes to be solidified, can carry out next procedure;
(6) on collage periphery grid cloth, buckle frame die (1), frame die (1) size and collage suitable, frame die (1) is fixed on work top;
(7) get the hard particles identical with patterned background color and mix and stir glue, then put on framed patterned background position by this hard particles, rake, open vibrations, hard particles produces wriggling and touches crowded, makes it smooth closely knit;
(8) on pattern, painting brushes one times glue again, mounting after cured, backplate sealing part must use two-sided tape layering adhesive seal, and backboard planar perimeter ox-hide applying adhesive tape seals in order to avoid picture laying dust behind, after completing, binding buckles, and forms complete hard-particle mosaic pattern.
3. a Production method for hard-particle mosaic pattern, is characterized in that comprising following operating procedure:
(1) choose the colored stone hard particles that granularity size is even, particle surface is smooth to clean, then dry or dry as getting the raw materials ready, colored hard particles diameter is between 10 millimeters-30 millimeters;
(2) pattern area is 30m
2; The pattern of design is divided into multiple cell block pattern, and the area of each cell block pattern is 1m
2, print each cell block pattern with computer in 1: 1 ratio, then be numbered with sequence number to each cell block pattern;
(3) on the transparent operation table top being provided with shaking device, complete each cell block pattern respectively paste by sequence number on grid cloth, each cell block pattern grid cloth edge must overlap to be used as to install by reserved 10 cm widths;
(4) need install the metope of pattern as basic unit, with the floating metope of cement mortar, substrate surface is smooth;
(5) according to pattern dimension, mark frame line on the surface at plinth course, then in substrate surface frame, mark plane coordinates grid line by 1m spacing, then be numbered with sequence number;
(6) in substrate surface, brush 2 times glue, according to each cell block pattern institute serialization number, more each cell block pattern is pasted onto substrate surface relevant position by sequence number, with nail, each cell block pattern is fixed on the metope of relevant position;
(7) sticky cell block pattern gap particle is mended, composition complete pattern;
(8) install picture frame at pattern edge, the back side of picture frame is connected with 3 millimeters thick metal gusset pieces, is then fixed in substrate surface by metal gusset piece, then uses magnetic and emplaster covering metal gusset piece, completes product.
4. a Production method for hard-particle mosaic pattern, is characterized in that comprising following operating procedure:
(1) choose the colored stone hard particles that granularity size is even, particle surface is smooth to clean, then dry or dry as getting the raw materials ready, colored stone hard particles diameter is between 20 millimeters-50 millimeters;
(2) pattern total area is 50m2; Pattern is divided into multiple cell block pattern, the area of each cell block pattern is 1m
2, print each cell block pattern with computer in 1: 1 ratio, then be numbered with sequence number to each cell block pattern;
(3) on the transparent operation table top being provided with shaking device, complete each cell block pattern respectively paste by sequence number on grid cloth, each cell block pattern grid cloth edge must overlap to be used as to install by reserved 10 cm widths;
(4) 3-5 cm thick retarded cement mortar basic unit is done on the ground need installing picture, and substrate surface is plane, and surface must be coarse;
(5) in basic unit, mark frame line, in substrate surface upper side frame, divide the coordinate lattice netting twine corresponding to cell block pattern magnitude, and be numbered;
(6) each cell block pattern is laid in substrate surface according to numbering, again each cell block pattern grid cloth is reserved edge splicing bonding, after making it to connect into overall picture, mend reserved gap particle between sticky cell block, composition complete pattern, makes each cell block pattern be formed seamless spliced; Pat pattern with bakelite plate again, the part exceeded is absorbed in basic unit reach it to draw base smooth, is then fixed in basic unit with nail by cell block pattern, outstanding higher place must encryption nail quantity, then pat;
(7) on pattern, smear pressure by the cement mortar that patterned background color is identical back and forth, subsequently with the vibrations of miniature shock device, make it closely knit smooth;
(8) after vibrations, floating, solidification, with motor wire brush, pick brush surface, brush, to appearing 1/3 of particle diameter, keeps unanimously smooth during brush, thin after wire brush is first thick, till accomplishing that particulate interspaces place is smooth;
(9) with 25-35% rare oxalic acid brushing patterned surfaces, then use clear water rinsed clean, dry rear stone protecting agent paint surfaces, and then product of having waxed.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210403408.4A CN102910023B (en) | 2012-10-16 | 2012-10-16 | Production method for hard-particle mosaic pattern |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210403408.4A CN102910023B (en) | 2012-10-16 | 2012-10-16 | Production method for hard-particle mosaic pattern |
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| CN102910023A CN102910023A (en) | 2013-02-06 |
| CN102910023B true CN102910023B (en) | 2015-06-10 |
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| CN104941195A (en) * | 2015-07-15 | 2015-09-30 | 郑州福豆商贸有限公司 | Hand-made colorful rice toy |
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| CN101642929A (en) * | 2009-07-31 | 2010-02-10 | 广东新粤建材有限公司 | Preparation method of artificial stone for imitating lumpy pattern of artificial marble and prepared artificial stone |
| CN101758738A (en) * | 2009-12-30 | 2010-06-30 | 重庆大焱工艺品厂 | Production method of five-cereal drawing |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN101830027B (en) * | 2009-03-09 | 2013-01-02 | 沛芃工程股份有限公司 | Method for producing environmental-friendly wallboard |
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Patent Citations (7)
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|---|---|---|---|---|
| CN2848998Y (en) * | 2005-12-26 | 2006-12-20 | 刘富国 | Roof brick used for roof heat insulation |
| CN101269605A (en) * | 2007-03-19 | 2008-09-24 | 陈文治 | Picture assembly prefabricated component and manufacturing technique |
| CN201047999Y (en) * | 2007-05-17 | 2008-04-16 | 应龙德 | Shadow play sand drawing board |
| CN101324090A (en) * | 2008-08-07 | 2008-12-17 | 句容市科达技术开发有限公司 | Pearl fish skin emulating surface concrete member and manufacturing process |
| CN101531821A (en) * | 2009-04-17 | 2009-09-16 | 山东大学 | Glass fiber reinforced polyester mineral composite material and preparation method thereof |
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| CN101758738A (en) * | 2009-12-30 | 2010-06-30 | 重庆大焱工艺品厂 | Production method of five-cereal drawing |
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