CN102909289A - Method for manufacturing stainless steel lamp ring of oven - Google Patents
Method for manufacturing stainless steel lamp ring of oven Download PDFInfo
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- CN102909289A CN102909289A CN2012103949828A CN201210394982A CN102909289A CN 102909289 A CN102909289 A CN 102909289A CN 2012103949828 A CN2012103949828 A CN 2012103949828A CN 201210394982 A CN201210394982 A CN 201210394982A CN 102909289 A CN102909289 A CN 102909289A
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Abstract
The invention discloses a method for manufacturing a stainless steel lamp ring of the oven. The method comprises the steps of: cutting stainless steel band; punching the steel band; performing flanging treatment on a long side of the lamp ring; tearing and shaping limiting pawls of the lamp ring; performing crimping process on the lamp ring; and blanking and welding. Another method comprises the steps of: cutting the stainless steel band; punching the steel band; tearing and shaping limiting pawls of the lamp ring; performing crimping process on the lamp ring; blanking and welding; and spinning and flanging. As the method for manufacturing the stainless steel lamp ring of the oven adopting the two technical schemes adopts the punching, the shaping, the edge rolling and the blanking and welding to replace a traditional extension shaping, so that the method for manufacturing the stainless steel lamp ring of the oven, disclosed by the invention, has the advantages of improving production efficiency, improving qualification rate of the product and lowering production cost while improving the service life of the mould.
Description
Technical field
The present invention relates to the manufacture method of the lamp ring of baking box, relate in particular to a kind of manufacture method of baking box stainless steel lamp ring.
Background technology
What the lamp ring of the baking box of prior art adopted is that the iron sheet stretching is made, because the temperature in the baking box is very high, after use a period of time, iron sheet generation corrosion has affected service life of light fixture, and the lamp ring after the corrosion looks untidy, also be the place of sheltering evil people and countenance evil practices, affected the total quality of baking box.For fear of the corrosion of baking box lamp ring, improve the service life of light fixture and the total quality of baking box, the material of lamp ring adopts stainless steel.Because stainless material hardness is high, ductility is poor, adopts drawing and forming, the main problem that has following two aspects: the one, molding effect is bad, does not reach dimensional requirement, and the substandard products that produce in the production process are more, and easy tension crack, the production cost that has improved; The 2nd, die life is short, needs frequent repairing a die, and use cost is higher, and production efficiency is low.
Summary of the invention
The objective of the invention is the deficiency that exists for prior art, provide a kind of production efficiency high, production cost is low, and the manufacture method of the high baking box stainless steel lamp ring of qualification rate.
For achieving the above object, the present invention can adopt following technical scheme:
A kind of manufacture method of baking box stainless steel lamp ring comprises the steps:
(1) cut material, according to dimensional requirement, the cutting stainless steel band;
(2) punching is carried out punching to steel band;
(3) flange carries out flange to the long limit of lamp ring and processes;
(4) tear moulding, the position-limited claw of lamp ring is torn moulding, make position-limited claw protrude steel strip surface;
(5) volume circle is rolled up circle to lamp ring and is processed;
(6) blanking welding, the lamp ring blanking that the volume circle is good, the two ends of overlap joint lamp ring, welding fabrication.
Described step 1 is carried out punching to steel band, adopts the substep punching.Because the hole that needs stamping-out of lamp ring is more, the punch-die inconvenience of arranging, simultaneously punching meeting causes blanking pressure excessive, affects die life.
Described step 3 is carried out flange to the long limit of lamp ring and is processed, in order to prevent resilience, and flange in two steps, first flange to 45 degree, again flange to 90 degree.Stainless steel material is harder, and good springiness adopts the substep flange can reduce the springback capacity of flange, makes it reach the design size requirement.
Described step 5 to lamp ring volume circle, for the ease of rolling up circle evenly, is rolled up first circle with lamp ring in advance, makes the perk of lamp ring two ends, after the volume circle is finished, carries out shaping, makes lamp ring meet dimensional requirement.Stainless steel material is harder, good springiness, and pre-volume circle makes the two ends perk be convenient to the volume circle, and shaping after the volume circle makes it meet dimensional requirement, is convenient to next step blanking and welding.
The flange of tearing moulding and step 3 of described step 4 is finished simultaneously.
For realizing goal of the invention, the present invention can also adopt following technical scheme:
A kind of manufacture method of baking box stainless steel lamp ring comprises the steps:
(1) cut material, according to dimensional requirement, the cutting stainless steel band;
(2) punching is carried out punching to steel band;
(3) tear moulding, the position-limited claw of steel ring is torn moulding, make position-limited claw protrude steel strip surface;
(4) volume circle is rolled up circle to lamp ring and is processed;
(5) blanking welding, the lamp ring blanking that the volume circle is good, the two ends of overlap joint lamp ring, welding fabrication;
(6) spinning flange carries out rotary press modelling with the lamp ring behind the welding fabrication, flange is carried out on the long limit of lamp ring process.
Described step 1 is carried out punching to steel band, adopts the substep punching.Because the hole that needs stamping-out of lamp ring is more, the punch-die inconvenience of arranging, simultaneously punching meeting causes blanking pressure excessive, affects die life.
Described step 4 to lamp ring volume circle, for the ease of rolling up circle evenly, is rolled up first circle with lamp ring in advance, makes the perk of lamp ring two ends, after the volume circle is finished, carries out shaping, makes lamp ring meet dimensional requirement.Stainless steel material is harder, good springiness, and pre-volume circle makes the two ends perk be convenient to the volume circle, and shaping after the volume circle makes it meet dimensional requirement, is convenient to next step blanking and welding.
Compare with background technology, the manufacture method of a kind of baking box stainless steel lamp ring of the present invention adopts punching, moulding, the volume circle, the blanking welding substitutes traditional drawing and forming, has improved mold use in the time of the life-span, improve production efficiency, and improved the qualification rate of product, reduced production cost; Make steel band, can adopt progressive die production, make the production automation, production efficiency is improved; Arranging of concave-convex mold is convenient in the substep punching, improved mold use in the time of the life-span, improved the quality of stamping-out; The substep flange has improved the flange quality, has reduced springback capacity; Volume circle step adopts pre-volume circle, and shaping behind the volume circle makes product meet dimensional requirement, has improved the qualification rate of product.The manufacture method of another kind of baking box stainless steel lamp ring of the present invention, flange is placed on final step, lamp ring behind the welding fabrication is carried out the spinning flange, so whole flange, rotating die head one side feed pressure, make flange more even, more meet dimensional requirement, and avoided because the phenomenon of the flange outside cracking that the circle circle may cause behind the flange final step spinning flange, the lamp ring qualification rate of producing is higher, more stable quality.
Description of drawings
Fig. 1 is the structural representation of baking box stainless steel lamp ring of the present invention;
Fig. 2 is manufacturing baking box stainless steel lamp ring work step schematic diagram of the present invention;
Fig. 3 is spinning hemmer schematic diagram.
The specific embodiment
Below in conjunction with the drawings and specific embodiments, further illustrate the present invention, should understand these embodiments only is used for explanation the present invention and is not used in and limits the scope of the invention, after having read the present invention, those skilled in the art all fall within the application's claims limited range to the modification of the various equivalent form of values of the present invention.
The invention discloses a kind of manufacture method of baking box stainless steel lamp ring.Be illustrated in figure 1 as the structural representation of baking box stainless steel lamp ring, described baking box stainless steel lamp ring is the hollow round, and periphery is equidistant is provided with position-limited claw 1, and the long limit of end is provided with flange 2.
Be illustrated in figure 2 as manufacturing baking box stainless steel lamp ring work step schematic diagram of the present invention.The manufacture method of this baking box stainless steel lamp ring comprises the steps:
At first cut material, according to dimensional requirement, the cutting stainless steel band; Punching is carried out punching to steel band, owing to need the boring ratio of stamping-out more, and for the ease of arranging of concave-convex mold, and porous while stamping-out, blanking pressure is excessive, affects die life, thus adopt the substep punching, as shown in Figure 2, work step 3,4,5, substep punching; Flange, flange is carried out on the long limit of lamp ring to be processed, work step 6 is first to long limit flange to 45 degree, 7 pairs of long limits of work step flange to 90 degree is torn moulding to position-limited claw 1 simultaneously, makes position-limited claw protrude steel strip surface, stainless steel material is harder, good springiness adopts the substep flange can reduce the springback capacity of flange, makes it reach the design size requirement; The volume circle is processed the circle of rolling up of lamp ring, for the ease of rolling up circle evenly, 8 pairs of lamp rings of work step are rolled up first circle in advance, make the perk of lamp ring two ends, and work step 9 is pre-volume circle again, work step 10 is finished at the volume circle, and work step 11 carries out shaping, makes lamp ring meet dimensional requirement, stainless steel material is harder, good springiness, pre-volume circle makes the two ends perk be convenient to the volume circle, shaping after the volume circle, make it meet dimensional requirement, be convenient to next step blanking and welding; The welding of work step 12 blankings, the lamp ring blanking that the volume circle is good, the two ends of overlap joint lamp ring, welding fabrication.
The invention also discloses the manufacture method of another baking box stainless steel lamp ring.At first cut material, according to dimensional requirement, the cutting stainless steel band; Punching is carried out punching to steel band, owing to need the boring ratio of stamping-out more, and for the ease of arranging of concave-convex mold, and porous while stamping-out, blanking pressure is excessive, affects die life, thus adopt the substep punching, as shown in Figure 2, work step 3,4,5, substep punching; 7 of (omitting the flange of work step 6, work step 7 herein) work steps are torn moulding to position-limited claw 1, make position-limited claw protrude steel strip surface, the volume circle, the circle of rolling up to lamp ring is processed, for the ease of rolling up circle evenly, 8 pairs of lamp rings of work step are rolled up first circle in advance, make the perk of lamp ring two ends, work step 9 is pre-volume circle again, work step 10 is finished at the volume circle, and work step 11 carries out shaping, makes lamp ring meet dimensional requirement, stainless steel material is harder, good springiness, pre-volume circle makes the two ends perk be convenient to the volume circle, shaping after the volume circle, make it meet dimensional requirement, be convenient to next step blanking and welding; The welding of work step 12 blankings, the lamp ring blanking that the volume circle is good, the two ends of overlap joint lamp ring, welding fabrication is illustrated in figure 3 as lamp ring spinning hemmer schematic diagram, lamp ring behind the welding fabrication is put into frock 13, under the effect of push rod 15, feed downwards in the time of die head 14 rotation and exert pressure, lamp ring is carried out flange, after flange is finished, push rod drives die head and moves upward, and takes out lamp ring and gets final product.
Claims (8)
1. the manufacture method of a baking box stainless steel lamp ring is characterized in that comprising the steps:
(1) cut material, according to dimensional requirement, the cutting stainless steel band;
(2) punching is carried out punching to steel band;
(3) flange carries out flange to the long limit of lamp ring and processes;
(4) tear moulding, the position-limited claw of lamp ring is torn moulding, make position-limited claw protrude steel strip surface;
(5) volume circle is rolled up circle to lamp ring and is processed;
(6) blanking welding, the lamp ring blanking that the volume circle is good, the two ends of overlap joint lamp ring, welding fabrication.
2. the manufacture method of baking box stainless steel lamp ring according to claim 1, it is characterized in that: described step 1 is carried out punching to steel band, adopts the substep punching.
3. the manufacture method of baking box stainless steel lamp ring according to claim 1 is characterized in that: described step 3, and flange is carried out on the long limit of lamp ring process, in order to prevent resilience, flange in two steps, first flange to 45 degree, again flange to 90 degree.
4. the manufacture method of baking box stainless steel lamp ring according to claim 1 is characterized in that: described step 5, to lamp ring volume circle, for the ease of rolling up circle evenly, lamp ring is rolled up first circle in advance, make the perk of lamp ring two ends, after the volume circle is finished, carry out shaping, make lamp ring meet dimensional requirement.
5. according to claim 1 or the manufacture method of 3 described baking box stainless steel lamp rings, it is characterized in that: the flange of tearing moulding and step 3 of described step 4 is finished simultaneously.
6. the manufacture method of a baking box stainless steel lamp ring is characterized in that comprising the steps:
(1) cut material, according to dimensional requirement, the cutting stainless steel band;
(2) punching is carried out punching to steel band;
(3) tear moulding, the position-limited claw of steel ring is torn moulding, make position-limited claw protrude steel strip surface;
(4) volume circle is rolled up circle to lamp ring and is processed;
(5) blanking welding, the lamp ring blanking that the volume circle is good, the two ends of overlap joint lamp ring, welding fabrication;
(6) spinning flange carries out rotary press modelling with the lamp ring behind the welding fabrication, flange is carried out on the long limit of lamp ring process.
7. the manufacture method of baking box stainless steel lamp ring according to claim 6, it is characterized in that: described step 1 is carried out punching to steel band, adopts the substep punching.
8. the manufacture method of baking box stainless steel lamp ring according to claim 6 is characterized in that: described step 4, to lamp ring volume circle, for the ease of rolling up circle evenly, lamp ring is rolled up first circle in advance, make the perk of lamp ring two ends, after the volume circle is finished, carry out shaping, make lamp ring meet dimensional requirement.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210394982.8A CN102909289B (en) | 2012-10-17 | 2012-10-17 | Method for manufacturing stainless steel lamp ring of oven |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210394982.8A CN102909289B (en) | 2012-10-17 | 2012-10-17 | Method for manufacturing stainless steel lamp ring of oven |
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| CN102909289A true CN102909289A (en) | 2013-02-06 |
| CN102909289B CN102909289B (en) | 2015-06-17 |
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| CN201210394982.8A Active CN102909289B (en) | 2012-10-17 | 2012-10-17 | Method for manufacturing stainless steel lamp ring of oven |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107438486A (en) * | 2015-03-04 | 2017-12-05 | 科基技术传输系统股份有限公司 | The method for manufacturing locking sleeve |
| CN111229917A (en) * | 2020-01-17 | 2020-06-05 | 厦门金御工贸有限公司 | Production process and production die for accelerator rotating handle connecting piece |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3793971A (en) * | 1972-04-13 | 1974-02-26 | Mac Fab Products | Method of making collar |
| JPS61167720A (en) * | 1985-01-22 | 1986-07-29 | Toyota Motor Corp | Manufacture of cage for uniform ball joint |
| CN1406684A (en) * | 2001-08-30 | 2003-04-02 | 上海金利制盖有限公司 | Stepped mould for manufacturing pull ring |
| CN1857851A (en) * | 2006-06-08 | 2006-11-08 | 胡敏灵 | Making process of thin wall stainless steel ring |
| CN101064457A (en) * | 2007-05-14 | 2007-10-31 | 李炳峰 | Fabrication technology of steel plate structure motor and its motor |
| KR20080045428A (en) * | 2006-11-20 | 2008-05-23 | 고흥도 | Ring manufacturing method and ring thereby |
| CN201252789Y (en) * | 2008-09-22 | 2009-06-10 | 浙江科技学院 | Open pizza oven |
| CN101702554A (en) * | 2009-11-06 | 2010-05-05 | 江苏通达动力科技股份有限公司 | Machining process of stator pressing ring |
-
2012
- 2012-10-17 CN CN201210394982.8A patent/CN102909289B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3793971A (en) * | 1972-04-13 | 1974-02-26 | Mac Fab Products | Method of making collar |
| JPS61167720A (en) * | 1985-01-22 | 1986-07-29 | Toyota Motor Corp | Manufacture of cage for uniform ball joint |
| CN1406684A (en) * | 2001-08-30 | 2003-04-02 | 上海金利制盖有限公司 | Stepped mould for manufacturing pull ring |
| CN1857851A (en) * | 2006-06-08 | 2006-11-08 | 胡敏灵 | Making process of thin wall stainless steel ring |
| KR20080045428A (en) * | 2006-11-20 | 2008-05-23 | 고흥도 | Ring manufacturing method and ring thereby |
| CN101064457A (en) * | 2007-05-14 | 2007-10-31 | 李炳峰 | Fabrication technology of steel plate structure motor and its motor |
| CN201252789Y (en) * | 2008-09-22 | 2009-06-10 | 浙江科技学院 | Open pizza oven |
| CN101702554A (en) * | 2009-11-06 | 2010-05-05 | 江苏通达动力科技股份有限公司 | Machining process of stator pressing ring |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107438486A (en) * | 2015-03-04 | 2017-12-05 | 科基技术传输系统股份有限公司 | The method for manufacturing locking sleeve |
| CN111229917A (en) * | 2020-01-17 | 2020-06-05 | 厦门金御工贸有限公司 | Production process and production die for accelerator rotating handle connecting piece |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102909289B (en) | 2015-06-17 |
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Effective date of registration: 20160616 Address after: The Yangtze River Road in Jiangsu Province, Yangzhou City Hanjiang District 225008 (opposite Hongfu group) 6- Patentee after: Yangzhou Jiahua Electrical Co., Ltd. Address before: 225008 No. 898 Jiangbei Road, Hanjiang District, Hanjiang, Jiangsu, Yangzhou Patentee before: Yangzhou Jiahua Electrical Co., Ltd. |