CN102909197A - Automatic rack cleaning conveyor of pass-type automobile steering device - Google Patents
Automatic rack cleaning conveyor of pass-type automobile steering device Download PDFInfo
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- CN102909197A CN102909197A CN2012104380439A CN201210438043A CN102909197A CN 102909197 A CN102909197 A CN 102909197A CN 2012104380439 A CN2012104380439 A CN 2012104380439A CN 201210438043 A CN201210438043 A CN 201210438043A CN 102909197 A CN102909197 A CN 102909197A
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- automobile steering
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Abstract
The invention relates to an automatic rack cleaning conveyor of a pass-type automobile steering device, belonging to the technical field of a rack cleaning device of the automobile steering device. The automatic rack cleaning conveyor comprises a washing liquid box, a program control box, a washing liquid pump, a cleaning box, a transmission motor, an air spraying device, a receiving disk, a spraying device, a brushing device and a conveying frame, wherein the conveying frame is arranged on the washing liquid box, the washing liquid pump is arranged below the conveying frame, the transmission motor is arranged at the middle of the conveying frame, the cleaning box is arranged on the conveying frame at one side of the transmission motor, and a baffle plate is arranged at the end head of the conveying frame at the other side of the transmission motor. The cleaning conveyor occupies small area and is convenient to operate, working efficiency is improved, the cleaning degree and the quality of a rack of the automobile steering device are guaranteed, and the problems of low working efficiency, difficulty in keeping consistence of cleaning quality, high labor intensity of a worker and incapability of meeting industrial production requirement caused by manual wiping mode step by step adopted by the traditional rack product of the steering device are solved. The automatic rack cleaning conveyor is particularly suitable for cleaning the rack of the automobile steering device.
Description
Technical field
The present invention relates to the automatic cleaning and delivering device of a kind of through type automobile steering gear rack, belong to automobile steering gear rack cleaning device technical field.
Background technology
The automobile steering device product in process of production, depositing various dirts on its surface, such as emery wheel ash, greasy dirt, flaw detecting magnetic powder etc., can't ensure the quality of products when making product turn lower order processing and assembling, after the steering gear production is finished in the past, the mode of artificial manual wiping is adopted in the capital, one by one the steering gear product is carried out wiping, although this mode is simple, also have many deficiencies, as: 1, owing to adopting the artificial manual one by one mode of wiping, inefficiency; 2, the cleaning of steering gear product guarantees by artificial, because artificial individual difference, cleaning quality is difficult to be consistent, and wastes more cleaning supplies; When 3, the steering gear product was in batches large, the artificial time spent was long, cause workman's labour intensity larger, and the steering gear product is prone in transport process and damages, and also can't satisfy the requirement of suitability for industrialized production simultaneously.
Summary of the invention
The object of the invention is to: a kind of cleannes and cleaning quality that can effectively guarantee the steering gear rack product is provided, the height of increasing work efficiency, adopt the manual one by one mode of wiping to solve existing steering gear rack product, cause inefficiency, cleaning quality to be difficult to be consistent, and workman's labour intensity is larger, can't satisfy the automatic cleaning and delivering device of through type automobile steering gear rack of industrialization production requirements problem.
Technical scheme of the present invention is:
The automatic cleaning and delivering device of a kind of through type automobile steering gear rack, it is by washing lotion case, frame, program control case, lotion pumps, cleaning case, driving motor, air jet system, receiver, spray equipment, brushing device and carriage consist of, it is characterized in that: by frame carriage is housed on the washing lotion case, be provided with lotion pumps on the washing lotion case of carriage below, be provided with program control case on the frame of lotion pumps one side, be provided with magnetic valve and gas source switch on the frame of lotion pumps opposite side; The interval shape is provided with a plurality of drives on the carriage, is separately installed with drive sprocket on each drive, and the middle part of carriage is provided with driving motor, and each drive is connected with driving motor by driving-chain by drive sprocket; Be provided with cleaning case on the carriage of driving motor one side, the carriage termination of driving motor opposite side is provided with striker plate, and the carriage front end between driving motor and the striker plate is provided with receiver; Drive top in the cleaning case is provided with woven hose, and woven hose is communicated with the washing lotion case by lotion pumps; Woven hose one side interval shape is provided with a plurality of spray equipments, each spray equipment is communicated with woven hose respectively, be movably installed with respectively brushing device by installing rack between each spray equipment, be provided with charging aperture on the boxboard of described cleaning case one end, be provided with discharging opening on the boxboard of the cleaning case other end, the drive top in the charging aperture outside is provided with sensor, the drive of charging aperture one side top is provided with transmission pressure roller A in the cleaning case, the drive top of discharging opening one side is provided with transmission pressure roller B, be provided with air jet system between transmission pressure roller B and the discharging opening, air jet system is connected with gas source pipe with gas source switch by magnetic valve; The air jet system front end is provided with approach switch, and the approach switch below is provided with the inner hole of workpiece washer jet, and the inner hole of workpiece washer jet is communicated with woven hose; Be provided with vacuator on the cleaning case of air jet system top; Described approach switch, lotion pumps, driving motor, vacuator, magnetic valve and sensor are connected with program control case and are connected; Described cleaning case bottom is provided with liquid back pipe, and liquid back pipe is communicated with the washing lotion case.
Described spray equipment is provided with communicating pipe by consisting of ring sparger and communicating pipe on the ring sparger, the interval shape is provided with a plurality of spray apertures on the circumference of ring sparger inner surface.
Described brushing device is by scrubbing substrate and hairbrush consists of, and scrubbing substrate is rectangle, scrubs and is provided with the hairbrush hole on the substrate, and hairbrush is fixed with hairbrush in the hole.
Described air jet system is made of installation base plate, air nozzle A, air nozzle B and air nozzle C, is provided with workpiece on the installation base plate and passes the hole, and air nozzle A, air nozzle B and air nozzle C pass the hole around workpiece and be the triangular shape layout at installation base plate.
The invention has the advantages that:
The automatic cleaning and delivering device of this through type automobile steering gear rack is simple in structure, in the course of work, workpiece to be washed enters cleaning case by drive by charging aperture, sensor is uploaded to program control case with the workpiece entering signal, under the control of program control case, lotion pumps starts by spray equipment and inner hole of workpiece washer jet the endoporus of surface of the work and workpiece termination is sprayed cleaning, when workpiece sprays cleaning, workpiece constantly moves ahead under the effect of drive, scrub cleaning by brushing device simultaneously, when workpiece moves to the approach switch place under the effect of drive, approach switch is uploaded to program control case with the workpiece signal that puts in place, under the control of program control case, lotion pumps quits work, and then starts air jet system by magnetic valve and carries out air-dry to workpiece, workpiece after air-dry is entered the carriage of driving motor opposite side by discharging opening output, under the striker plate effect of carriage termination, it is temporary that workpiece falls into receiver, thereby finish the whole cleaning process of workpiece.The automatic cleaning and delivering device floor space of this through type automobile steering gear rack is little, easy to operate.Improved high efficiency, cleannes and the cleaning quality of steering gear rack product have been guaranteed, avoided existing steering gear rack product to adopt the manual one by one mode of wiping, cause inefficiency, cleaning quality to be difficult to be consistent, and workman's labour intensity is larger, can't satisfy the problem of industrialization production requirements.Be specially adapted to the steering gear rack product and clean use.
Description of drawings
Fig. 1 is main TV structure schematic diagram of the present invention;
Fig. 2 is plan structure schematic diagram of the present invention;
Fig. 3 is the structural representation of spray equipment of the present invention;
Fig. 4 is the structural representation of brushing device of the present invention;
Fig. 5 is the structural representation of air jet system of the present invention.
Among the figure: 1, the washing lotion case, 2, frame, 3, program control case, 4, lotion pumps, 5, cleaning case, 6, driving motor, 7, air jet system, 8, receiver, 9, spray equipment, 10, brushing device, 11, carriage, 12, magnetic valve, 13, gas source switch, 14, drive, 15, drive sprocket, 16, driving-chain, 17, striker plate, 18, liquid back pipe, 19, woven hose, 20, ring sparger, 21, communicating pipe, 22, spray apertures, 23, installing rack, 24, scrub substrate, 25, hairbrush, 26, the hairbrush hole, 27, charging aperture, 28, discharging opening, 29, sensor, 30, transmission pressure roller A, 31, transmission pressure roller B, 32, air nozzle A, 33, air nozzle B, 34, air nozzle C, 35, gas source pipe, 36, approach switch, 37, the inner hole of workpiece washer jet, 38, vacuator, 39, installation base plate, 40, workpiece passes the hole.
The specific embodiment
The automatic cleaning and delivering device of this through type automobile steering gear rack is by washing lotion case 1, frame 2, program control case 3, lotion pumps 4, cleaning case 5, driving motor 6, air jet system 7, and receiver 8, spray equipment 9, brushing device 10 and carriage 11 consist of.By frame 2 carriage 11 is housed on the washing lotion case 1, is provided with lotion pumps 4 on the washing lotion case 1 of carriage 11 belows, be provided with program control case 3 on the frame 2 of lotion pumps 4 one sides, be provided with magnetic valve 12 and gas source switch 13 on the frame 2 of lotion pumps 4 opposite sides.
The interval shape is provided with a plurality of drives 14 on the carriage 11, is separately installed with drive sprocket 15 on each drive 14, and the middle part of carriage 11 is provided with driving motor 6, and each drive 14 is connected with driving motor 6 by driving-chain 16 by drive sprocket 15.
Be provided with cleaning case 5 on the carriage 11 of driving motor 6 one sides, carriage 11 terminations of driving motor 6 opposite sides are provided with striker plate 17, and carriage 11 front ends between driving motor 6 and the striker plate 17 are provided with receiver 8.
Drive 14 tops in the cleaning case 5 are provided with woven hose 19, and woven hose 19 is communicated with washing lotion case 1 by lotion pumps 4; Woven hose 19 1 side interval shapes are provided with a plurality of spray equipments 9.
Spray equipment 9 is provided with communicating pipe 21 by consisting of ring sparger 20 and communicating pipe 21 on the ring sparger 20, the interval shape is provided with a plurality of spray apertures 22 on the circumference of ring sparger 20 inner surfaces.Each spray equipment 9 is respectively by being communicated with woven hose 19 communicating pipe 21.
Be movably installed with respectively brushing device 10 by installing rack 23 between each spray equipment 9, brushing device 10 is scrubbed substrate 24 and is rectangle by scrubbing substrate 24 and hairbrush 25 consists of, and scrubs and is provided with hairbrush hole 26 on the substrate 24, is fixed with hairbrush 25 in the hairbrush hole 26.The purpose that brushing device 10 selection activities are installed is the replacing of being convenient to after hairbrush 25 consumes, thereby guarantees the quality of scrubbing of workpiece.
Be provided with charging aperture 27 on the boxboard of cleaning case 5 one ends, be provided with discharging opening 28 on the boxboard of cleaning case 5 other ends, drive 14 tops in charging aperture 27 outsides are provided with sensor 29, drive 14 tops of cleaning case 5 interior charging aperture 27 1 sides are provided with transmission pressure roller A30, drive 14 tops of discharging opening 29 1 sides are provided with transmission pressure roller B31, the effect of transmission pressure roller A30 and transmission pressure roller B31 is to prevent that workpiece from skidding in motion process, avoids bumping with follow-up workpiece to be cleaned.
Be provided with air jet system 7 between transmission pressure roller B31 and the discharging opening 28, air jet system 7 is made of installation base plate 39, air nozzle A32, air nozzle B33 and air nozzle C34, be provided with workpiece on the installation base plate 39 and pass hole 40, air nozzle A32, air nozzle B33 and air nozzle C34 pass hole 40 around workpiece and are the triangular shape layout at installation base plate 39.
Air jet system 7 is connected with gas source switch by magnetic valve 12 and is connected with gas source pipe 35; Air jet system 7 front ends are provided with approach switch 36, and approach switch 36 belows are provided with inner hole of workpiece washer jet 37, and inner hole of workpiece washer jet 37 is communicated with woven hose 19; Be provided with vacuator 38 on the cleaning case 5 of air jet system 7 tops.Cleaning case 5 bottoms are provided with liquid back pipe 18, and liquid back pipe 18 is communicated with washing lotion case 1.
Approach switch 36, lotion pumps 4, driving motor 6, vacuator 38, magnetic valve 12 are connected with sensor and are connected with program control case 3 by wire respectively.
The cleaning fluid of the automatic cleaning and delivering device of this through type automobile steering gear rack is high-purity kerosene, and the effect of vacuator 38 is to prevent that oil mist concentration in the cleaning case in the course of the work 5 is too high and security incident occurs.
During work, workpiece to be washed (automobile steering gear rack) enters cleaning case 5 by drive 14 by charging aperture 27, sensor 29 is uploaded to program control case 3 with the workpiece entering signal, under the control of program control case 3, lotion pumps 4 starts, and then the endoporus by spray equipment 9 and 37 pairs of surface of the works of inner hole of workpiece washer jet and workpiece termination sprays cleaning.When workpiece sprays cleaning, under the effect of drive 14, constantly move ahead, scrub cleaning by brushing device 10 when moving ahead.Because workpiece to be washed is to wear spray equipment 9 and brushing device 10 and mistake under the band of drive 14, so spray equipment 9 and brushing device 10 can carry out to the circumferential surface of workpiece 360 ° of cleanings, dead angle that can residual less cleaning.
When workpiece moves to approach switch 36 place under the effect of drive 14, approach switch 36 is uploaded to program control case 3 with the workpiece signal that puts in place, under the control of program control case 3, lotion pumps 4 quits work, then starting 7 pairs of workpiece of air jet system by magnetic valve 12 carries out air-dry, because being triangular shape at installation base plate 39, air nozzle A32, the air nozzle B33 of air jet system 7 and air nozzle C34 arrange, and workpiece is to wear workpiece to pass hole 40 and mistake, therefore each air nozzle can carry out the circumferential surface of workpiece 360 ° air-dry, equally can be not residual not air-dry yet less than the dead angle.Workpiece after air-dry is entered the carriage 11 of driving motor 6 opposite sides by discharging opening 28 outputs, under striker plate 17 barrier effects of carriage 11 terminations, it is temporary that workpiece falls into receiver 8, thereby finish the cleaning of workpiece, enters next workpiece circulation.
The automatic cleaning and delivering device floor space of this through type automobile steering gear rack is little, easy to operate.Effective Raise operating efficiency, and cleannes and the cleaning quality of workpiece (automobile steering gear rack) have been guaranteed, avoided existing workpiece (automobile steering gear rack) to adopt the manual one by one mode of wiping, cause inefficiency, cleaning quality to be difficult to be consistent, and workman's labour intensity is large, can't satisfy the problem of industrialization production requirements.Be specially adapted to the automobile steering gear rack product and clean use.
Claims (4)
1. automatic cleaning and delivering device of through type automobile steering gear rack, it is by washing lotion case (1), frame (2), program control case (3), lotion pumps (4), cleaning case (5), driving motor (6), air jet system (7), receiver (8), spray equipment (9), brushing device (10) and carriage (11) consist of, it is characterized in that: washing lotion case (1) is upper to be equipped with carriage (11) by frame (2), be provided with lotion pumps (4) on the washing lotion case (1) of carriage (11) below, be provided with program control case (3) on the frame (2) of lotion pumps (4) one sides, be provided with magnetic valve (12) and gas source switch (13) on the frame (2) of lotion pumps (4) opposite side; The upper interval of carriage (11) shape is provided with a plurality of drives (14), be separately installed with drive sprocket (15) on each drive (14), the middle part of carriage (11) is provided with driving motor (6), and each drive (14) is connected with driving motor (6) by driving-chain (16) by drive sprocket (15); Be provided with cleaning case (5) on the carriage (11) of driving motor (6) one sides, carriage (11) termination of driving motor (6) opposite side is provided with striker plate (17), and carriage (11) front end between driving motor (6) and the striker plate (17) is provided with receiver (8); Drive (14) top in the cleaning case (5) is provided with woven hose (19), and woven hose (19) is communicated with washing lotion case (1) by lotion pumps (4); Woven hose (19) one side interval shapes are provided with a plurality of spray equipments (9), each spray equipment (9) is communicated with woven hose (19) respectively, be movably installed with respectively brushing device (10) by installing rack (23) between each spray equipment (9), be provided with charging aperture (27) on the boxboard of described cleaning case (5) one ends, be provided with discharging opening (28) on the boxboard of cleaning case (5) other end, drive (14) top in charging aperture (27) outside is provided with sensor (29), drive (14) top of interior charging aperture (27) one sides of cleaning case (5) is provided with transmission pressure roller A(30), drive (14) top of discharging opening (28) one sides is provided with transmission pressure roller B(31), transmission pressure roller B(31) and be provided with air jet system (10) between the discharging opening (28), air jet system (10) is connected 13 by magnetic valve (12) with gas source switch) be connected with gas source pipe (35); Air jet system (10) front end is provided with approach switch (36), and approach switch (36) below is provided with inner hole of workpiece washer jet (37), and inner hole of workpiece washer jet (37) is communicated with woven hose (19); Be provided with vacuator (38) on the cleaning case (5) of air jet system (10) top; Described approach switch (36), lotion pumps (4), driving motor (6), vacuator (38), magnetic valve (12) are connected 29 with sensor) be connected with program control case (3) respectively; Described cleaning case (5) bottom is provided with liquid back pipe (18), and liquid back pipe (18) is communicated with washing lotion case (1).
2. the automatic cleaning and delivering device of through type automobile steering gear rack according to claim 1, it is characterized in that: described spray equipment (9) is by consisting of ring sparger (20) and communicating pipe (21), be provided with communicating pipe (21) on the ring sparger (20), the interval shape is provided with a plurality of spray apertures (22) on the circumference of ring sparger (20) inner surface.
3. the automatic cleaning and delivering device of through type automobile steering gear rack according to claim 1, it is characterized in that: described brushing device (10) consists of by scrubbing substrate (24) and hairbrush (25), scrubbing substrate (24) is rectangle, scrub and be provided with hairbrush hole (26) on the substrate (24), be fixed with hairbrush (25) in hairbrush hole (26).
4. the automatic cleaning and delivering device of through type automobile steering gear rack according to claim 1, it is characterized in that: described air jet system (7) is by installation base plate (39), air nozzle A(32), air nozzle B(33) and air nozzle C(34) consist of, be provided with workpiece on the installation base plate (39) and pass hole (40), air nozzle A(32), air nozzle B(33) and air nozzle C(34) pass hole (40) around workpiece and be triangular shape at installation base plate (39) and arrange.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210438043.9A CN102909197B (en) | 2012-11-06 | 2012-11-06 | Automatic rack cleaning conveyor of pass-type automobile steering device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210438043.9A CN102909197B (en) | 2012-11-06 | 2012-11-06 | Automatic rack cleaning conveyor of pass-type automobile steering device |
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| Publication Number | Publication Date |
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| CN102909197A true CN102909197A (en) | 2013-02-06 |
| CN102909197B CN102909197B (en) | 2014-11-05 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201210438043.9A Active CN102909197B (en) | 2012-11-06 | 2012-11-06 | Automatic rack cleaning conveyor of pass-type automobile steering device |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105855214A (en) * | 2016-04-20 | 2016-08-17 | 太仓宝达齿条有限公司 | Gear rack spray rinsing device |
| CN105855201A (en) * | 2016-04-20 | 2016-08-17 | 太仓宝达齿条有限公司 | Gear rack brushing device |
| CN108480252A (en) * | 2018-04-12 | 2018-09-04 | 宁波鑫神泽汽车零部件有限公司 | Cleaning equipment in being produced and processed for auto parts and components |
| CN116175340A (en) * | 2023-03-03 | 2023-05-30 | 宣城东海汽车转向部件有限公司 | Polishing and grinding device for machining automobile steering rod connector shell |
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| CN105855214A (en) * | 2016-04-20 | 2016-08-17 | 太仓宝达齿条有限公司 | Gear rack spray rinsing device |
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| CN116175340A (en) * | 2023-03-03 | 2023-05-30 | 宣城东海汽车转向部件有限公司 | Polishing and grinding device for machining automobile steering rod connector shell |
| CN116175340B (en) * | 2023-03-03 | 2023-10-03 | 宣城东海汽车转向部件有限公司 | Polishing and grinding device for machining automobile steering rod connector shell |
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|---|---|
| CN102909197B (en) | 2014-11-05 |
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