CN102901884A - Full-automatic test device for electronic ballasts - Google Patents
Full-automatic test device for electronic ballasts Download PDFInfo
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- CN102901884A CN102901884A CN201210228790XA CN201210228790A CN102901884A CN 102901884 A CN102901884 A CN 102901884A CN 201210228790X A CN201210228790X A CN 201210228790XA CN 201210228790 A CN201210228790 A CN 201210228790A CN 102901884 A CN102901884 A CN 102901884A
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Abstract
The invention relates to a full-automatic test device for electronic ballasts. The full-automatic test device comprises a lower mould, an upper mould and a full-automatic detection circuit, wherein the upper mould is fittingly used with the lower mould which is used for holding to-be-tested electronic ballasts. Compared with the prior art, the full-automatic test device for electronic ballasts has the advantages that 1, the device is stable in operation and high in efficiency, multiple electronic ballasts can be tested simultaneously in one mould, each performance of the electronic ballasts can be detected completely, staff unable to test can get the hang of test in short time, and test frequency can be adjusted properly according to skill level of the staff; and 2, the upper mould and the lower mould are exchangeable for test operations of electronic ballasts of different models.
Description
Technical field
The present invention relates to a kind of electric ballast full-automatic testing device.
Background technology
At present, the detected electrons ballast resistor all is by artificial handwork, operating personnel's two hands are taken the lead-in wire pen, the two ends of electronic ballast components are drawn, then judge by the light on and off of test pilot lamp whether this electric ballast is qualified, this test mode efficient is very low, and once can only test an electric ballast.
Summary of the invention
Technical matters to be solved by this invention is to provide a kind of testing efficiency high electric ballast full-automatic testing device for above-mentioned prior art.
The present invention solves the problems of the technologies described above the technical scheme that adopts: this electric ballast full-automatic testing device is characterized in that: comprise
Be used for placing the counterdie of tested electric ballast, be connected with the first cylinder, and can under the first cylinder drives, move forward;
Patrix with described counterdie is used is connected with the second cylinder, and can move downwards under the second cylinder drives;
Short-circuit protector is connected on the live wire and zero line of civil power;
The closed type shutdown switch, the first end of closed type shutdown switch links to each other with the live wire of civil power;
The open type starting switch, the first end of open type starting switch links to each other with the second end of shutdown switch;
The first electromagnetic relay, the first end of the first electromagnetic relay coil links to each other with the zero line of civil power, and the second end of the first electromagnetic relay coil links to each other with the second end of open type starting switch;
The first closed type optoelectronic switch, the first end of the first closed type optoelectronic switch links to each other with one of them contact of first pair of normally open contact of the first electromagnetic relay, and wherein another contact of first pair of normally open contact of the first electromagnetic relay links to each other with the live wire of civil power;
The second closed type optoelectronic switch, the first end of the second closed type optoelectronic switch links to each other with the first closed type optoelectronic switch the second end, the surveyed area of the first closed type optoelectronic switch and the combination of the second closed type optoelectronic switch consists of personal scanning area, its objective is and enlarge the human detection zone, when one of them detects and in the described personal scanning area detection signal is arranged when the first closed type optoelectronic switch and the second closed type optoelectronic switch, the first closed type optoelectronic switch and second one of them disconnection of closed type optoelectronic switch;
The open type optoelectronic switch, the first end of open type optoelectronic switch links to each other with the second end of the second closed type optoelectronic switch, the surveyed area of this open type optoelectronic switch consists of tested electric ballast scanning area, when the open type optoelectronic switch detected described tested electric ballast scanning area electric ballast is arranged, the open type optoelectronic switch was closed;
The second electromagnetic relay, the first end of the second electromagnetic relay coil links to each other with the zero line of civil power, the second end of the second electromagnetic relay coil links to each other with the second end of open type optoelectronic switch, and one of them contact of normally open contact links to each other with the second end of open type optoelectronic switch in the second electromagnetic relay;
Very first time relay, the first end of very first time relay coil links to each other with the zero line of civil power, the second end of very first time relay coil links to each other with wherein another contact of normally open contact in the second electromagnetic relay, wherein another contact of normally open contact also links to each other with the 8th pin of very first time relay in the second electromagnetic relay simultaneously, the 6th pin of very first time relay links to each other with the positive pole of run indicator after connecting the second resistance, and the negative pole of run indicator links to each other with the zero line of civil power;
Second time relay, the first end of the second time relay coil links to each other with the zero line of civil power, the second end of the second time relay coil links to each other with the 6th pin of the 3rd time relay, the 8th pin of second time relay is connected with the 6th pin of very first time relay, the 6th pin of second time relay links to each other with the positive pole of feeding pilot lamp after connecting the 4th resistance, and the negative pole of feeding pilot lamp links to each other with the zero line of civil power;
The first solenoid valve, the first end of the first solenoid valve links to each other with the zero line of civil power, and the second end of the first solenoid valve links to each other with the 5th pin of second time relay, and the first solenoid valve is used for driving the first cylinder, touches forward operation under driving;
The open type electromagnetic induction switch, the first end of open type electromagnetic induction switch links to each other with the second end of open type optoelectronic switch, is used for induction the first cylinder and moves forward and drive counterdie rear triggering the 3rd electromagnetic relay self-locking that resets;
The 3rd electromagnetic relay, the first end of the 3rd electromagnetic relay coil links to each other with the zero line of civil power, and the second end of the 3rd electromagnetic relay coil links to each other with the second end of open type electromagnetic induction switch;
The 3rd time relay, the first end of the 3rd time relay coil links to each other with the zero line of civil power, a contact in the second end of the second time relay coil and the 3rd electromagnetic relay in the normally open contact links to each other, the 8th pin of the 3rd time relay also links to each other with a contact in the normally open contact in the 3rd electromagnetic relay, the 5th pin of the 3rd time relay links to each other with the positive pole of test pilot lamp after connecting the 3rd resistance, and the negative pole of test pilot lamp links to each other with the zero line of civil power;
The second solenoid valve, the first end of the second solenoid valve links to each other with the zero line of civil power, and the second end of the second solenoid valve links to each other with the 5th pin of the 3rd time relay, and the second solenoid valve be used for to drive the second cylinder, makes to touch on described to move downward;
The first end of tested electric ballast links to each other with the zero line of civil power;
The short circuit pilot lamp, the first end of short circuit pilot lamp links to each other with 5 pins of the 3rd time relay, and the second end of short circuit pilot lamp links to each other with the second end of tested electric ballast;
The test passes pilot lamp, the first end of test passes pilot lamp links to each other with the first end of tested electric ballast, and the second end of test passes pilot lamp links to each other with the second end of tested electric ballast.
As improvement, also comprise an illuminating lamp, the two ends of this illuminating lamp are connected in parallel on the short-circuit protector two ends.
Improve, one of them contact of second pair of normally open contact of the first electromagnetic relay links to each other with the first end of open type starting switch again, and wherein another contact of second pair of normally open contact of the first electromagnetic relay links to each other with the second end of open type starting switch.
Improve, also comprise the first resistance and start pilot lamp, wherein the first end of the first resistance links to each other with the second end of open type starting switch, and the second end of the first resistance links to each other with the positive pole that starts pilot lamp, and the negative pole that starts pilot lamp links to each other with the zero line of civil power.
Compared with prior art, the invention has the advantages that:
1, working stability, efficient height, can in a mould, survey simultaneously a plurality of electric ballasts, and each performance of electric ballast carried out complete detection, the employee that can not test can be within the extremely short time left-hand seat, test frequency can be made suitable adjusting according to employee's proficiency.
2, upper and lower mould can be changed, so that for the electric ballast test operation of different model.
Description of drawings
Fig. 1 is the circuit theory diagrams of electric ballast full-automatic testing device in the embodiment of the invention;
Fig. 2 is the perspective view of electric ballast full-automatic testing device.
Fig. 3 is the perspective view at another visual angle of electric ballast full-automatic testing device.
Embodiment
Embodiment is described in further detail the present invention below in conjunction with accompanying drawing.
Electric ballast full-automatic testing device shown in Fig. 1～3, it comprises
Be used for placing the counterdie 1 of tested electronic ballast circuit board 5, be connected with the first cylinder 2, and can under the first cylinder 1 drives, move forward;
Patrix 3 with described counterdie is used is connected with the second cylinder 4, and can move downwards under the second cylinder 4 drives;
Short-circuit protector DZ47-60 is connected on the live wire and zero line of civil power;
Closed type shutdown switch SGBLAY1, the first end of closed type shutdown switch links to each other with the live wire of civil power;
Open type starting switch SGBLAY, the first end of open type starting switch links to each other with the second end of shutdown switch;
The first electromagnetic relay JZX-22F/4Z-1, the first end of the first electromagnetic relay coil links to each other with the zero line of civil power, and the second end of the first electromagnetic relay coil links to each other with the second end of open type starting switch;
The first closed type optoelectronic switch E3F-DS10Y2, the first end of the first closed type optoelectronic switch links to each other with one of them contact of first pair of normally open contact of the first electromagnetic relay, and wherein another contact of first pair of normally open contact of the first electromagnetic relay links to each other with the live wire of civil power;
The second closed type optoelectronic switch E3F-DS10Y3, the first end of the second closed type optoelectronic switch links to each other with the first closed type optoelectronic switch the second end, the surveyed area of the first closed type optoelectronic switch and the combination of the second closed type optoelectronic switch consists of personal scanning area, its objective is and enlarge the human detection zone, when one of them detects and in the described personal scanning area detection signal is arranged when the first closed type optoelectronic switch and the second closed type optoelectronic switch, the first closed type optoelectronic switch and second one of them disconnection of closed type optoelectronic switch;
Open type optoelectronic switch E3F-DS10Y1, the first end of open type optoelectronic switch links to each other with the second end of the second closed type optoelectronic switch, the surveyed area of this open type optoelectronic switch consists of tested electric ballast scanning area, when the open type optoelectronic switch detected described tested electric ballast scanning area electric ballast is arranged, the open type optoelectronic switch was closed;
The second electromagnetic relay JZX-22F/4Z-2, the first end of the second electromagnetic relay coil links to each other with the zero line of civil power, the second end of the second electromagnetic relay coil links to each other with the second end of open type optoelectronic switch, and one of them contact of normally open contact links to each other with the second end of open type optoelectronic switch in the second electromagnetic relay;
Very first time relay DH48S-1, the first end of very first time relay coil links to each other with the zero line of civil power, the second end of very first time relay coil links to each other with wherein another contact of normally open contact in the second electromagnetic relay, wherein another contact of normally open contact also links to each other with the 8th pin of very first time relay in the second electromagnetic relay simultaneously, the 6th pin of very first time relay links to each other with the positive pole of run indicator after connecting the second resistance, and the negative pole of run indicator links to each other with the zero line of civil power;
The second time relay DH48S-2, the first end of the second time relay coil links to each other with the zero line of civil power, the second end of the second time relay coil links to each other with the 6th pin of the 3rd time relay, the 8th pin of second time relay is connected with the 6th pin of very first time relay, the 6th pin of second time relay links to each other with the positive pole of feeding pilot lamp after connecting the 4th resistance, and the negative pole of feeding pilot lamp links to each other with the zero line of civil power;
The first solenoid valve 4V210-08-1, the first end of the first solenoid valve links to each other with the zero line of civil power, and the second end of the first solenoid valve links to each other with the 5th pin of second time relay, and the first solenoid valve the first solenoid valve is used for driving the first cylinder, touches forward operation under driving;
Open type electromagnetic induction switch TL-Q5MY1, the first end of open type electromagnetic induction switch links to each other with the second end of open type optoelectronic switch, is used for induction the first cylinder and moves forward and drive counterdie rear triggering the 3rd electromagnetic relay self-locking that resets;
The 3rd electromagnetic relay JZX-22F/4Z-3, the first end of the 3rd electromagnetic relay coil links to each other with the zero line of civil power, and the second end of the 3rd electromagnetic relay coil links to each other with the second end of open type electromagnetic induction switch;
The 3rd time relay DH48S-3, the first end of the 3rd time relay coil links to each other with the zero line of civil power, a contact in the second end of the second time relay coil and the 3rd electromagnetic relay in the normally open contact links to each other, the 8th pin of the 3rd time relay also links to each other with a contact in the normally open contact in the 3rd electromagnetic relay, the 5th pin of the 3rd time relay links to each other with the positive pole of test pilot lamp after connecting the 3rd resistance, and the negative pole of test pilot lamp links to each other with the zero line of civil power;
The second solenoid valve 4V210-08-2, the first end of the second solenoid valve links to each other with the zero line of civil power, and the second end of the second solenoid valve links to each other with the 5th pin of the 3rd time relay, and the second solenoid valve be used for to drive the second cylinder, makes to touch on described to move downward;
The first end of tested electric ballast links to each other with the zero line of civil power;
The short circuit pilot lamp, the first end of short circuit pilot lamp links to each other with 5 pins of the 3rd time relay, and the second end of short circuit pilot lamp links to each other with the second end of tested electric ballast;
The test passes pilot lamp, the first end of test passes pilot lamp links to each other with the first end of tested electric ballast, and the second end of test passes pilot lamp links to each other with the second end of tested electric ballast;
Illuminating lamp, the two ends of this illuminating lamp are connected in parallel on the short-circuit protector two ends.
One of them contact of second pair of normally open contact of the first electromagnetic relay links to each other with the first end of open type starting switch, and wherein another contact of second pair of normally open contact of the first electromagnetic relay links to each other with the second end of open type starting switch.
The first resistance and startup pilot lamp, wherein the first end of the first resistance links to each other with the second end of open type starting switch, and the second end of the first resistance links to each other with the positive pole that starts pilot lamp, and the negative pole that starts pilot lamp links to each other with the zero line of civil power.
Principle of work: at first open source of the gas, air pressure is transferred cause 2.5Mpa; Manual closing short-circuit protector DZ47-60 again, the machine illuminator is bright; Press starting switch knob SGBLAY, it is bright to start pilot lamp D1, the first electromagnetic relay 1JZX-22F/4Z-1 coil electricity, and its 8th pin and the 12nd pin normally open contact closure are finished self-locking; This moment, the first optoelectronic switch closed type (E3F-DS10Y2) and the second optoelectronic switch closed type (E3F-DS10Y2) obtained electricity, when the tested electric ballast of handgrip is put into mold process under the machine, optoelectronic switch closed type 1(E3F-DS10Y2) and optoelectronic switch closed type 2(E3F-DS10Y2) one of them disconnecting circuit, machine is not worked, hand must be in the body scans district in this operating process, and E3F-DS10Y2 just can play a protective role; When hand leaves first, second E3F-DS10Y2 one of them from the connection circuit that newly resets; First, second closed type optoelectronic switch E3F-DS10Y2 energising, open type optoelectronic switch E3F-DS10Y1 auto-closing makes the second electromagnetic relay JZX-22F/4Z-2 coil electricity work when having detected tested electric ballast; Its 5 pin and 9 pin normally open contact closures make very first time relay DH48S-1 energising work after the second electromagnetic relay JZX-22F/4Z-2 energising work; Run indicator D2 is bright after setting time-delay 0.2S, make electric current through 8 pin of the second time relay DH48S-2 and the 5 pin normally closed interlocks coil to the first solenoid valve 4V210-08-1, make the first solenoid valve 4V210-08-1 work, first cylinder venting resets counterdie is moved forward, the normally open contact closure made the 3rd electromagnetic relay JZX-22F/4Z-3 coil electricity when this moment, open type electromagnetic induction switch TL-Q5MY1 sensed counterdie, its the 9th pin and the 5th pin normally open contact closure are finished self-locking, and this moment, its 6th pin and the 10th pin normally open contact closure made the 3rd time relay DH48S-3 coil electricity work; The time relay 3 is set time-delay 0.9S, and when electric current flows to respectively through its 8 pin and 5 pin normally closed interlocks: 1., flow to D3 through resistance R 3, it is bright to test pilot lamp; 2., flow to probe through anti-shorted lamp; 3., flow to the second solenoid valve 4V210-08-2 coil, make the second solenoid valve 4V210-08-2 work, cylinder charge drives patrix and moves downwards, and test electric ballast, intact such as all ballast resistors, namely all test lamps are lit, ballast resistor is specification product, be that corresponding test lamp does not work as wherein there being one or more ballast resistors undesired, as one or more ballast resistor short circuits, the i.e. bright unacceptable product that is indicated as of corresponding anti-shorted lamp occurring wherein having.The 8th pin of the 3rd time relay DH48S-3 and the 5th pin normally closed interlock disconnect behind the time-delay 0.9S, and the second solenoid valve 4V210-08-2 coil losing electricity quits work, and the venting of the second cylinder resets, anti-shorted lamp and probe dead electricity, and the test pilot lamp extinguishes, i.e. and test stops.This moment, the 8th pin and the 6th pin normally open contact of the 3rd time relay DH48S-3 were closed, the second time relay DH48S-2 coil electricity, this time relay time-delay 0.1S, patrix is resetted, and 8 pin and the 5 pin normally closed interlocks of time the 3rd electromagnetic relay JZX-22F/4Z-3 disconnect behind the 0.2S, the first solenoid valve 4V210-08-1 coil blackout, this moment, 8 pin and the 6 pin normally open contacts of the 3rd time relay DH48S-3 were closed, electric current arrives D4 through R4, D4 is bright for the feeding pilot lamp, because of the first electromagnetic valve coil outage cylinder charge, drive counterdie and move backward i.e. discharging; Do not get tested electric ballast machine with break-off this moment, only needs handle in human detection district fast detecting once such as need from this ballast resistor of new detection, and machine will be from multiple above job order from newly this ballast resistor being detected; Taking out behind the tested electric ballast closed type optoelectronic switch E3F-DS10Y2 loses and detects disconnecting circuit behind the thing, machine break-off; By closed type shutdown switch SGBLAY1, machine down was opened short-circuit protector DZ47-60 with ment, closes at last source of the gas after test jobs was finished.
Claims (4)
1. an electric ballast full-automatic testing device is characterized in that: comprise
Be used for placing the counterdie of tested electric ballast, be connected with the first cylinder, and can under the first cylinder drives, move forward;
Patrix with described counterdie is used is connected with the second cylinder, and can move downwards under the second cylinder drives;
Short-circuit protector is connected on the live wire and zero line of civil power;
The closed type shutdown switch, the first end of closed type shutdown switch links to each other with the live wire of civil power;
The open type starting switch, the first end of open type starting switch links to each other with the second end of shutdown switch;
The first electromagnetic relay, the first end of the first electromagnetic relay coil links to each other with the zero line of civil power, and the second end of the first electromagnetic relay coil links to each other with the second end of open type starting switch;
The first closed type optoelectronic switch, the first end of the first closed type optoelectronic switch links to each other with one of them contact of first pair of normally open contact of the first electromagnetic relay, and wherein another contact of first pair of normally open contact of the first electromagnetic relay links to each other with the live wire of civil power;
The second closed type optoelectronic switch, the first end of the second closed type optoelectronic switch links to each other with the first closed type optoelectronic switch the second end, the surveyed area of the first closed type optoelectronic switch and the combination of the second closed type optoelectronic switch consists of personal scanning area, its objective is and enlarge the human detection zone, when one of them detects and in the described personal scanning area detection signal is arranged when the first closed type optoelectronic switch and the second closed type optoelectronic switch, the first closed type optoelectronic switch and second one of them disconnection of closed type optoelectronic switch;
The open type optoelectronic switch, the first end of open type optoelectronic switch links to each other with the second end of the second closed type optoelectronic switch, the surveyed area of this open type optoelectronic switch consists of tested electric ballast scanning area, when the open type optoelectronic switch detected described tested electric ballast scanning area electric ballast is arranged, the open type optoelectronic switch was closed;
The second electromagnetic relay, the first end of the second electromagnetic relay coil links to each other with the zero line of civil power, the second end of the second electromagnetic relay coil links to each other with the second end of open type optoelectronic switch, and one of them contact of normally open contact links to each other with the second end of open type optoelectronic switch in the second electromagnetic relay;
Very first time relay, the first end of very first time relay coil links to each other with the zero line of civil power, the second end of very first time relay coil links to each other with wherein another contact of normally open contact in the second electromagnetic relay, wherein another contact of normally open contact also links to each other with the 8th pin of very first time relay in the second electromagnetic relay simultaneously, the 6th pin of very first time relay links to each other with the positive pole of run indicator after connecting the second resistance, and the negative pole of run indicator links to each other with the zero line of civil power;
Second time relay, the first end of the second time relay coil links to each other with the zero line of civil power, the second end of the second time relay coil links to each other with the 6th pin of the 3rd time relay, the 8th pin of second time relay is connected with the 6th pin of very first time relay, the 6th pin of second time relay links to each other with the positive pole of feeding pilot lamp after connecting the 4th resistance, and the negative pole of feeding pilot lamp links to each other with the zero line of civil power;
The first solenoid valve, the first end of the first solenoid valve links to each other with the zero line of civil power, and the second end of the first solenoid valve links to each other with the 5th pin of second time relay, and the first solenoid valve is used for driving the first cylinder, touches forward operation under driving;
The open type electromagnetic induction switch, the first end of open type electromagnetic induction switch links to each other with the second end of open type optoelectronic switch, is used for induction the first cylinder and moves forward and drive counterdie rear triggering the 3rd electromagnetic relay self-locking that resets;
The 3rd electromagnetic relay, the first end of the 3rd electromagnetic relay coil links to each other with the zero line of civil power, and the second end of the 3rd electromagnetic relay coil links to each other with the second end of open type electromagnetic induction switch;
The 3rd time relay, the first end of the 3rd time relay coil links to each other with the zero line of civil power, a contact in the second end of the second time relay coil and the 3rd electromagnetic relay in the normally open contact links to each other, the 8th pin of the 3rd time relay also links to each other with a contact in the normally open contact in the 3rd electromagnetic relay, the 5th pin of the 3rd time relay links to each other with the positive pole of test pilot lamp after connecting the 3rd resistance, and the negative pole of test pilot lamp links to each other with the zero line of civil power;
The second solenoid valve, the first end of the second solenoid valve links to each other with the zero line of civil power, and the second end of the second solenoid valve links to each other with the 5th pin of the 3rd time relay, and the second solenoid valve be used for to drive the second cylinder, makes to touch on described to move downward;
The first end of tested electric ballast links to each other with the zero line of civil power;
The short circuit pilot lamp, the first end of short circuit pilot lamp links to each other with 5 pins of the 3rd time relay, and the second end of short circuit pilot lamp links to each other with the second end of tested electric ballast;
The test passes pilot lamp, the first end of test passes pilot lamp links to each other with the first end of tested electric ballast, and the second end of test passes pilot lamp links to each other with the second end of tested electric ballast.
2. electric ballast full-automatic testing device according to claim 1, it is characterized in that: also comprise an illuminating lamp, the two ends of this illuminating lamp are connected in parallel on the short-circuit protector two ends.
3. electric ballast full-automatic testing device according to claim 1, it is characterized in that: one of them contact of second pair of normally open contact of the first electromagnetic relay links to each other with the first end of open type starting switch, and wherein another contact of second pair of normally open contact of the first electromagnetic relay links to each other with the second end of open type starting switch.
4. electric ballast full-automatic testing device according to claim 1, it is characterized in that: also comprise the first resistance and start pilot lamp, wherein the first end of the first resistance links to each other with the second end of open type starting switch, the second end of the first resistance links to each other with the positive pole that starts pilot lamp, and the negative pole that starts pilot lamp links to each other with the zero line of civil power.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210228790.XA CN102901884B (en) | 2012-07-04 | 2012-07-04 | Full-automatic test device for electronic ballasts |
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| CN201210228790.XA CN102901884B (en) | 2012-07-04 | 2012-07-04 | Full-automatic test device for electronic ballasts |
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| CN102901884B CN102901884B (en) | 2014-12-03 |
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Cited By (1)
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104121997A (en) * | 2013-04-26 | 2014-10-29 | 深圳市海洋王照明工程有限公司 | Maximum temperature testing device for inductance ballast |
| CN104121997B (en) * | 2013-04-26 | 2016-12-28 | 深圳市海洋王照明工程有限公司 | The maximum temperature test device of Inductive ballast |
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| Publication number | Publication date |
|---|---|
| CN102901884B (en) | 2014-12-03 |
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