CN201725017U - Quick detecting instrument for mold plate detecting switches - Google Patents

Quick detecting instrument for mold plate detecting switches Download PDF

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Publication number
CN201725017U
CN201725017U CN201020234530XU CN201020234530U CN201725017U CN 201725017 U CN201725017 U CN 201725017U CN 201020234530X U CN201020234530X U CN 201020234530XU CN 201020234530 U CN201020234530 U CN 201020234530U CN 201725017 U CN201725017 U CN 201725017U
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circuit
detection
indicator light
switch
power supply
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李从根
李泽东
李书福
杨健
安聪慧
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Zhejiang Geely Holding Group Co Ltd
Zhejiang Geely Automobile Research Institute Co Ltd
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Zhejiang Geely Holding Group Co Ltd
Zhejiang Geely Automobile Research Institute Co Ltd
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Abstract

本实用新型涉及模具板料检测开关的快速检测仪器,目的是提供了一种电路简单,操作方便,设备成本低廉的模具板料检测开关的快速检测,包括外壳及安装在外壳内的检测电路板,检测电路板包括控制电路,显示电路和连接电路,控制电路的输入端与电源连接,控制电路的输出端与显示电路的一端相连,控制电路的输出端还通过连接电路与两个被测模具板料检测开关相连,显示电路的另一端通过连接电路与两个被测模具板料检测开关相连。检测仪电路简单,成本低廉,操作方便安全,适应于开关量少、分散并需要经常检测的设备检测开关的检测之用。

Figure 201020234530

The utility model relates to a rapid detection instrument for a mold sheet material detection switch. The purpose is to provide a rapid detection device for a mold sheet material detection switch with simple circuit, convenient operation and low equipment cost, including a casing and a detection circuit board installed in the casing The detection circuit board includes a control circuit, a display circuit and a connection circuit. The input terminal of the control circuit is connected to the power supply, the output terminal of the control circuit is connected to one end of the display circuit, and the output terminal of the control circuit is also connected to the two tested molds through the connection circuit. The sheet material detection switch is connected, and the other end of the display circuit is connected with the two tested mold sheet material detection switches through the connection circuit. The detector circuit is simple, the cost is low, the operation is convenient and safe, and it is suitable for the detection of the equipment detection switch with a small number of switches, scattered and requiring frequent detection.

Figure 201020234530

Description

模具板料检测开关的快速检测仪器 Rapid detection instrument for mold sheet metal detection switch

技术领域technical field

本实用新型涉及汽车制造领域,更具体的说,本实用新型是关于电气检测的模具板料检测开关的快速检测仪器。。The utility model relates to the field of automobile manufacturing, more specifically, the utility model relates to a rapid detection instrument for a mold plate detection switch for electrical detection. .

背景技术Background technique

在汽车制造的自动化冲压车间模具,由于需要满足自动化生产的需求,模具上设有两个或者两个以上的板料检测开关,它起到检测模具上是否有零件,这样压力机才工作;由于压力机的震动原因,此板料检测开关容易损坏,造成检测错误进而损坏压机。In the automatic stamping workshop mold of automobile manufacturing, due to the need to meet the needs of automatic production, there are two or more sheet metal detection switches on the mold, which can detect whether there are parts on the mold, so that the press can work; because The reason for the vibration of the press is that the sheet metal detection switch is easily damaged, resulting in detection errors and damage to the press.

中国专利局于2008年10月1日公告了一份CN201126467Y号文献,名称为一种开关状态检测电路,该检测电路包括电连接的至少一个被测开关与主机,还包括编码器,包括由至少一个无源编码元件组成的至少一个编码单元;各编码单元中的无源编码元件的阻抗值按照规定的数制分别与该规定数制不同位权的权值相对应,无源编码元件与各被测开关一对一地串接之后再并接于主机正负极输入端之间,或,无源编码元件与各被测开关一对一地并接之后再串接于主机正负极输入端之间;任意时刻只有一个编码单元被接通,主机根据规定的数制和编码单元的输出阻抗值来检验无源编码元件的接通情况,从而判断出与该编码单元对应的被测开关状态。该检测电路适用于大量开关状态的检测,因而电路复杂,设备成本高,操作繁复,不适用于少量开关状态的快速检测。。The Chinese Patent Office announced a document CN201126467Y on October 1, 2008, titled a switch state detection circuit, the detection circuit includes at least one tested switch electrically connected to the host, and also includes an encoder, including at least one At least one encoding unit composed of a passive encoding element; the impedance value of the passive encoding element in each encoding unit corresponds to the weight value of different bit weights of the prescribed number system according to the prescribed number system, and the passive encoding element and each The switches under test are connected one-to-one in series and then connected in parallel between the positive and negative input terminals of the host, or, the passive coding element and each switch under test are connected in parallel one-to-one and then connected in series to the positive and negative inputs of the host Between terminals; only one encoding unit is connected at any time, and the host computer checks the connection of the passive encoding element according to the specified number system and the output impedance value of the encoding unit, thereby judging the tested switch corresponding to the encoding unit state. The detection circuit is suitable for the detection of a large number of switch states, so the circuit is complex, the equipment cost is high, and the operation is complicated, and it is not suitable for the rapid detection of a small number of switch states. .

发明内容Contents of the invention

本实用新型为解决现有技术中存在的适用于大量开关状态检测,而不适用于少量开关状态快速检测的问题,提供了一种电路简单,操作方便,设备成本低廉的模具板料检测开关的快速检测仪器。The utility model solves the problem in the prior art that it is suitable for a large number of switch state detection, but not suitable for a small amount of fast detection of the switch state, and provides a mold sheet material detection switch with simple circuit, convenient operation and low equipment cost. Rapid detection instrument.

本实用新型解决其技术问题所采用的技术方案是:本实用新型包括外壳及安装在外壳内的检测电路板,检测电路板包括控制电路,显示电路和连接电路,控制电路的输入端与电源连接,控制电路的输出端与显示电路的一端相连,控制电路的输出端还通过连接电路与两个被测模具板料检测开关相连,显示电路的另一端通过连接电路与两个被测模具板料检测开关相连。在压机的模具上设有两个检测开关,用于检测模具上是否有料;将连接电路与两个被测模具板料检测开关相连,控制电路与电源相连,显示电路显示两个被测模具板料检测开关的通断状态,操作人员定期对各压机的模具板料检测开关进行快速检测,就能及时发现故障,提高了设备可靠性和安全性。The technical solution adopted by the utility model to solve its technical problems is: the utility model includes a casing and a detection circuit board installed in the casing, the detection circuit board includes a control circuit, a display circuit and a connection circuit, and the input end of the control circuit is connected to the power supply , the output end of the control circuit is connected to one end of the display circuit, the output end of the control circuit is also connected to the two tested mold sheet detection switches through the connection circuit, and the other end of the display circuit is connected to the two tested mold sheet materials through the connection circuit The detection switch is connected. There are two detection switches on the mold of the press to detect whether there is material on the mold; connect the connection circuit with the two tested mold sheet material detection switches, connect the control circuit with the power supply, and display the two tested molds in the display circuit For the on-off state of the sheet metal detection switch, the operator regularly checks the mold sheet metal detection switch of each press quickly, so that the fault can be found in time, and the reliability and safety of the equipment are improved.

作为优选,控制电路包括电源开关、保护开关、直流电源,电源开关的输入端与电源相连,电源开关的输出端与保护开关的输入端相连,保护开关的输出端与直流电源的输入端相连,直流电源输出端的负极与显示电路的一端相连,直流电源输出端的正极通过连接电路与两个被测模具板料检测开关相连,电源开关安装在外壳的表面。电源开关用于接通电源,保护开关用于接地保护和短路保护,由于该检测仪需移动工作,容易使连接线破裂造成接地短路或相间短路,因此特别增加了保护开关;采用直流电源以适应模具板料检测开关的工作电压,也使检测工作更加安全;电源开关安装在外壳的表面使检测工作更加方便。Preferably, the control circuit includes a power switch, a protection switch, and a DC power supply. The input end of the power switch is connected to the power supply, the output end of the power switch is connected to the input end of the protection switch, and the output end of the protection switch is connected to the input end of the DC power supply. The negative pole of the output terminal of the DC power supply is connected with one end of the display circuit, the positive pole of the output terminal of the DC power supply is connected with two detection switches of the mold sheet material under test through the connection circuit, and the power switch is installed on the surface of the shell. The power switch is used to turn on the power supply, and the protection switch is used for grounding protection and short-circuit protection. Since the detector needs to be moved to work, it is easy to cause the connection line to break and cause short-circuit to ground or phase-to-phase. Therefore, a protection switch is specially added; a DC power supply is used to adapt to The working voltage of the mold sheet detection switch also makes the detection work safer; the power switch is installed on the surface of the shell to make the detection work more convenient.

作为优选,显示电路包括红色指示灯和绿色指示灯,红色指示灯和绿色指示灯的一端相连并与直流电源输出端的负极相连,红色指示灯和绿色指示灯的另一端分别通过连接电路与两个被测模具板料检测开关相连,红色指示灯和绿色指示灯安装在所述外壳的表面。由于只检测两个模具板料检测开关,用两个不同颜色的指示灯分别显示两个模具板料检测开关的通断状态,能够快速判断两个模具板料检测开关是否存在故障,将红色指示灯和绿色指示灯安装在所述外壳的表面也使检测工作更加方便。Preferably, the display circuit includes a red indicator light and a green indicator light, one end of the red indicator light and the green indicator light are connected and connected to the negative pole of the output terminal of the DC power supply, and the other ends of the red indicator light and the green indicator light are respectively connected to two The tested mold blank detection switch is connected, and the red indicator light and the green indicator light are installed on the surface of the shell. Since only two mold sheet detection switches are detected, two indicator lights of different colors are used to display the on-off status of the two mold sheet detection switches, which can quickly determine whether the two mold sheet detection switches are faulty, and the red indicator The lamp and the green indicator light are installed on the surface of the housing to make the detection work more convenient.

作为优选,连接电路包括一个至少三极的插座和插头,插座和插头的三极一端依次与直流电源输出端的正极、红色指示灯的一端、绿色指示灯的一端相连,插座和插头的三极另一端依次与两个被测模具板料检测开关的一端的连接线、两个被测模具板料检测开关的另一端相连。使用插座和插头使检测工作更加方便。Preferably, the connection circuit includes a socket and a plug with at least three poles, one end of the three poles of the socket and the plug is connected to the positive pole of the output terminal of the DC power supply, one end of the red indicator light, and one end of the green indicator light in sequence, and the three poles of the socket and the plug are connected to each other in turn. One end is sequentially connected with the connection line at one end of the two tested mold blank detection switches and the other end of the two tested mold blank detection switches. The use of sockets and plugs makes detection work more convenient.

本实用新型的有益效果是:检测仪电路简单,成本低廉,操作方便安全,适应于开关量少、分散并需要经常检测的设备检测开关的检测之用。The beneficial effect of the utility model is that the detector circuit is simple, the cost is low, the operation is convenient and safe, and it is suitable for the detection of the detection switch of equipment with few switches, scattered and requiring frequent detection.

附图说明Description of drawings

图1是本实用新型模具板料检测开关的快速检测仪器的一种电气原理图。Fig. 1 is a kind of electrical principle diagram of the rapid detection instrument of the mold blank detection switch of the utility model.

图中:1.电源,2.电源开关,3.保护开关,4.直流电源,5.红色指示灯,6.绿色指示灯,7.插座,8.插头,9.被测模具板料检测开关。In the figure: 1. Power supply, 2. Power switch, 3. Protection switch, 4. DC power supply, 5. Red indicator light, 6. Green indicator light, 7. Socket, 8. Plug, 9. Tested mold sheet material detection switch.

具体实施方式Detailed ways

下面通过具体实施例,并结合附图对本实用新型的技术方案作进一步具体的说明。The technical solution of the present utility model will be further specifically described below through specific embodiments in conjunction with the accompanying drawings.

实施例:Example:

本实施例的模具板料检测开关的快速检测仪器,参见图1,包括外壳及安装在外壳内的检测电路板,检测电路板包括电源开关2、保护开关3、直流电源4、红色指示灯5、绿色指示灯6、插座7、插头8,其中电源开关2、红色指示灯5、绿色指示灯6安装在外壳的正面,插座7安装在外壳的背面;电源开关2的输入端与电源1相连,电源1是交流220V电源,电源开关2的输出端与保护开关3的输入端相连,保护开关3的输出端与直流电源4的输入端相连,直流电源4将交流220V电源转变为直流24V电源,直流电源4的输出端负极与红色指示灯5和绿色指示灯6的一端相连,直流电源4的输出端正极通过插座7、插头8与两个被测模具板料检测开关9的一端相连,两个被测模具板料检测开关9的另一端通过插座7、插头8分别与红色指示灯5、绿色指示灯6的另一端相连。The rapid detection instrument of the mold sheet material detection switch of the present embodiment, referring to Fig. 1, includes a casing and a detection circuit board installed in the casing, and the detection circuit board includes a power switch 2, a protection switch 3, a DC power supply 4, and a red indicator light 5 , green indicator light 6, socket 7, plug 8, wherein power switch 2, red indicator light 5, green indicator light 6 are installed on the front of the shell, socket 7 is installed on the back of the shell; the input end of the power switch 2 is connected to the power supply 1 , the power supply 1 is an AC 220V power supply, the output terminal of the power switch 2 is connected to the input terminal of the protection switch 3, the output terminal of the protection switch 3 is connected to the input terminal of the DC power supply 4, and the DC power supply 4 converts the AC 220V power supply into a DC 24V power supply , the negative pole of the output terminal of the DC power supply 4 is connected to one end of the red indicator light 5 and the green indicator light 6, and the positive pole of the output terminal of the DC power supply 4 is connected to one end of the two tested mold sheet metal detection switches 9 through the socket 7 and the plug 8. The other ends of the two tested mold blank detection switches 9 are respectively connected to the other ends of the red indicator light 5 and the green indicator light 6 through the socket 7 and the plug 8 .

插座7与插头8采用三极插座及插头。Socket 7 and plug 8 adopt three-pole socket and plug.

使用时先将插头8上的线与两个被测模具板料检测开关9按图1接好,接通电源开关2,模拟实际检测状态分别使两个被测模具板料检测开关9导通及断开,观察红色指示灯5、绿色指示灯6的亮灭是否与两个被测模具板料检测开关9的通断一致,若一致则两个被测模具板料检测开关9完好,若有不一致则有故障,应与调换。When in use, firstly connect the line on the plug 8 with the two tested mold sheet metal detection switches 9 as shown in Figure 1, turn on the power switch 2, and simulate the actual detection state to make the two tested mold sheet material detection switches 9 conduct. and disconnection, observe whether the on and off of the red indicator light 5 and the green indicator light 6 are consistent with the on-off of the two tested mold sheet material detection switches 9, if they are consistent, the two tested mold sheet material detection switches 9 are intact, if If there is any inconsistency, there is a fault and should be replaced.

以上的实施例只是本实用新型的最佳方案之一,并非对本实用新型作任何形式上的限制,在不超出权利要求所记载的技术方案的前提下还有其它的变体及改型。The above embodiment is only one of the best solutions of the utility model, and does not limit the utility model in any form, and there are other variations and modifications under the premise of not exceeding the technical solution described in the claims.

Claims (4)

1.一种模具板料检测开关的快速检测仪器,包括外壳及安装在外壳内的检测电路板,其特征在于:所述检测电路板包括控制电路,显示电路和连接电路,所述控制电路的输入端与电源连接,所述控制电路的输出端与显示电路的一端相连,控制电路的输出端还通过连接电路与两个被测模具板料检测开关相连,所述显示电路的另一端通过连接电路与两个被测模具板料检测开关相连。1. A rapid detection instrument for a die sheet detection switch, comprising a casing and a detection circuit board installed in the casing, characterized in that: the detection circuit board includes a control circuit, a display circuit and a connection circuit, and the control circuit The input end is connected to the power supply, the output end of the control circuit is connected to one end of the display circuit, the output end of the control circuit is also connected to the two tested mold sheet metal detection switches through the connection circuit, and the other end of the display circuit is connected to the The circuit is connected with two tested mold blank detection switches. 2.根据权利要求1所述的模具板料检测开关的快速检测仪器,其特征在于:所述控制电路包括电源开关、保护开关、直流电源,所述电源开关的输入端与电源相连,所述电源开关的输出端与保护开关的输入端相连,所述保护开关的输出端与直流电源的输入端相连,所述直流电源输出端的负极与显示电路的一端相连,所述直流电源输出端的正极通过连接电路与两个被测模具板料检测开关相连,所述电源开关安装在所述外壳的表面。2. The rapid detection instrument of the mold blank detection switch according to claim 1, wherein the control circuit includes a power switch, a protection switch, and a DC power supply, the input end of the power switch is connected to the power supply, and the The output terminal of the power switch is connected to the input terminal of the protection switch, the output terminal of the protection switch is connected to the input terminal of the DC power supply, the negative pole of the output terminal of the DC power supply is connected to one end of the display circuit, and the positive pole of the output terminal of the DC power supply passes through The connecting circuit is connected with two detected mold blank detection switches, and the power switch is installed on the surface of the shell. 3.根据权利要求1或2所述的模具板料检测开关的快速检测仪器,其特征在于:所述显示电路包括红色指示灯和绿色指示灯,所述红色指示灯和绿色指示灯的一端相连并与直流电源输出端的负极相连,所述红色指示灯和绿色指示灯的另一端分别通过连接电路与两个被测模具板料检测开关相连,所述红色指示灯和绿色指示灯安装在所述外壳的表面。3. The rapid detection instrument for the mold blank detection switch according to claim 1 or 2, characterized in that: the display circuit includes a red indicator light and a green indicator light, and one end of the red indicator light and the green indicator light are connected and connected to the negative pole of the output end of the DC power supply, the other ends of the red indicator light and the green indicator light are respectively connected to the two tested mold sheet metal detection switches through the connecting circuit, and the red indicator light and the green indicator light are installed on the surface of the shell. 4.根据权利要求1或2所述的模具板料检测开关的快速检测仪器,其特征在于:所述连接电路包括一个至少三极的插座和插头,所述插座和插头的三极一端依次与直流电源输出端的正极、红色指示灯的一端、绿色指示灯的一端相连,所述插座和插头的三极另一端依次与两个被测模具板料检测开关的一端的连接线、两个被测模具板料检测开关的另一端相连。4. The rapid detection instrument of the mold blank detection switch according to claim 1 or 2, characterized in that: the connecting circuit comprises a socket and a plug with at least three poles, and one end of the three poles of the socket and the plug is sequentially connected with The positive pole of the output terminal of the DC power supply, one end of the red indicator light, and one end of the green indicator light are connected. The other end of the mold blank detection switch is connected.
CN201020234530XU 2010-06-23 2010-06-23 Quick detecting instrument for mold plate detecting switches Expired - Fee Related CN201725017U (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104122889A (en) * 2014-08-13 2014-10-29 卡尔迈耶(中国)有限公司 Detection device for liquid-state damping tensioner control unit of warping machine
CN109342934A (en) * 2018-09-04 2019-02-15 格力电器(郑州)有限公司 Die travel switch detection device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104122889A (en) * 2014-08-13 2014-10-29 卡尔迈耶(中国)有限公司 Detection device for liquid-state damping tensioner control unit of warping machine
CN104122889B (en) * 2014-08-13 2015-04-22 卡尔迈耶(中国)有限公司 Detection device for liquid-state damping tensioner control unit of warping machine
CN109342934A (en) * 2018-09-04 2019-02-15 格力电器(郑州)有限公司 Die travel switch detection device

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