A kind of cleaning machine
(1) technical field
The present invention relates to a kind of cleaning machine, particularly a kind of cleaning machine that cleans U-shaped pipe.
(2) background technology
Producing heat exchanger needs a large amount of U-shaped pipes, and U-shaped pipe has produced a large amount of burrs and greasy dirt in process of production, need to clean it.The method that adopts at present mainly is manually-operated, after with a large amount of cleaning fluids U-shaped pipe being sprayed, cleans with clear water again.Inefficiency so not only, and in the process of cleaning, need a large amount of cleaning fluids and clear water, not only waste resource but also contaminated environment.
(3) summary of the invention
For addressing the above problem, the invention provides a kind of cleaning machine, can automatically remove burr and slough greasy dirt U-shaped pipe, easy to operate, safe, reliable.This equipment of the more important thing is can recycling cleaning fluid and clear water, has saved resource and has reduced simultaneously pollution to environment.
For this reason, the present invention adopts following scheme to achieve the above object:
A kind of cleaning machine is characterized in that: comprise frame and successively rack-mounted cleaning device, dewatering device and drying unit;
Described cleaning device comprises a wash bowl, wash bowl comprises can be around horizontal axis the cleaning cylindrical shell that rotates and the first member plate and the right end plate that are installed in cleaning cylindrical shell two ends, be evenly distributed with sieve aperture on the described cleaning cylindrical shell, the first member plate center is provided with the wash feed mouth, the right end plate center is provided with the cleaning discharging opening, sparge pipe puts in and is suspended at the wash bowl intracoelomic cavity from described wash feed mouth, and the wash bowl below is equipped with and is held water tank;
Described dewatering device comprises that is taken off a fluid cylinder, taking off fluid cylinder comprises and can take off the fluid cylinder body and be installed in first member plate and the right end plate of taking off fluid cylinder body two ends around what horizontal axis rotated, described taking off on the fluid cylinder body is evenly distributed with sieve aperture, the first member plate center is provided with takes off the liquid charging aperture, the right end plate center is provided with takes off the liquid discharging opening, takes off fluid cylinder below and also is equipped with and holds water tank;
Described drying unit comprises material conveying device and electro-heat equipment, described material conveying device comprises the Drying that can rotate around horizontal axis and is installed in the spiral wing plate that is used for guide in the Drying, and described electro-heat equipment is installed on the frame and in the outside of Drying;
Cleaning machine also comprises a feed cylinder, and the spiral wing plate for guide is installed in the feed cylinder, and feed cylinder is installed in described cleaning device is connected to connect the cleaning discharging opening and takes off the liquid charging aperture with dewatering device, material is out entered afterwards from described wash bowl take off fluid cylinder;
One end of described Drying connects the described liquid discharging opening that takes off, and makes material out enter Drying and dry from the described liquid discharging opening that takes off;
Described wash bowl, the axis that takes off fluid cylinder, Drying and feed cylinder coincide, and described wash bowl is fixedly connected with feed cylinder and can be rotated in the forward or counter-rotates, and take off fluid cylinder and are fixedly connected with Drying and only have a rotation direction.
Above-mentioned a kind of cleaning machine is characterized in that: described wash bowl intracoelomic cavity is provided with a dividing plate perpendicular to the wash bowl body axis, and dividing plate is divided into cleaning chambers and guide chamber with the wash bowl intracoelomic cavity, and dividing plate is provided with near the punishment in advance mouth that cleans cylinder inboard wall;
The cleaning chambers inwall is provided with some the guide muscle of putting along material direction of transfer rotation, in cleaning chambers, punishment in advance mouth place is equipped with recovering hopper;
Described recovering hopper comprises a upright plate and a hang plate, described upright plate, hang plate, dividing plate and cleaning chambers inwall surround the recovering hopper import, described punishment in advance mouth is the recovering hopper outlet, when wash bowl rotation direction and described recovering hopper import when identical, recovering hopper can import guide chamber with the material after cleaning, when wash bowl rotation direction and described recovering hopper import were towards the opposite, described upright plate and hang plate can stop the material in the cleaning to enter guide chamber;
Described guide chamber is provided with material guide device will fall into the interior material of guide chamber from cleaning the discharging opening discharge.
Above-mentioned a kind of cleaning machine, it is characterized in that: described material guide device comprises arc, the first stock guide and the second stock guide, arc and the first stock guide are installed between described right end plate and dividing plate, described arc is corresponding with described cleaning discharging opening, described the first stock guide one end connects arc, the other end connects the guide chamber inwall, and described the second stock guide and described dividing plate oblique also are fixed on the described arc.
Above-mentioned a kind of cleaning machine is characterized in that: described cleaning cylindrical shell is the taper cone barrel shape, and described wash feed mouth is in the less side of diameter of cleaning cylindrical shell.
Above-mentioned a kind of cleaning machine is characterized in that: described upright plate is perpendicular to described dividing plate, and plane, described recovering hopper import place is perpendicular to described dividing plate.
Above-mentioned a kind of cleaning machine is characterized in that: take off the fluid cylinder inwall and be provided with some and take off fluid cylinder guide muscle along what material direction of transfer rotation was put;
In taking off fluid cylinder, right end plate installs a rewinding box, the described liquid discharging opening that takes off is the outlet of rewinding box, the rewinding box comprises and takes off liquid end plate and side plate, it is described that to take off the liquid end plate parallel with right end plate, described side plate is fixed on and takes off between liquid end plate and right end plate, described side plate is projected as U-shaped on right end plate, side plate one end extends to and takes off on the fluid cylinder inwall, and the side plate other end and the gap of taking off between the fluid cylinder inwall form the import of rewinding box;
Be provided with in the rewinding box and be fixed on the first rewinding plate that takes off between liquid end plate and right end plate, the first rewinding plate and described right end plate oblique.
Above-mentioned a kind of cleaning machine is characterized in that: be provided with one in the described rewinding box and be fixed on the second rewinding plate that takes off between liquid end plate and right end plate, side plate has a planar portions, this planar portions with take off the fluid cylinder inwall and link to each other the second rewinding plate and this planar portions oblique.
Above-mentioned a kind of cleaning machine is characterized in that: the described fluid cylinder body that takes off is cylinder.
Above-mentioned a kind of cleaning machine is characterized in that: described electro-heat equipment bag has the bracing frame that is erected at the Drying both sides, and infrared generator is installed on the bracing frame.
Above-mentioned a kind of cleaning machine is characterized in that: drying unit also comprises the thermal insulation board that is installed in around the bracing frame, and described material conveying device and electro-heat equipment are placed in the space that described thermal insulation board surrounds.
The invention has the advantages that: automatically U-shaped pipe is removed burr and sloughed greasy dirt, easy to operate, safe, reliable.This equipment of the more important thing is can recycling cleaning fluid and clear water, has saved resource and has reduced simultaneously pollution to environment.
(4) description of drawings
Fig. 1 is the front view that cleaning machine removes the part shell;
Fig. 2 is the front view of wash bowl;
Fig. 3 is the left view of wash bowl;
Fig. 4 is the A-A sectional plane among Fig. 2;
Fig. 5 is the B-B sectional plane among Fig. 2;
Fig. 6 is the C-C sectional plane among Fig. 3;
Fig. 7 is the D-D sectional plane among Fig. 3;
Fig. 8 is the front view that takes off fluid cylinder;
Fig. 9 is the left view that takes off fluid cylinder;
Figure 10 is the E-E sectional plane among Fig. 8;
Figure 11 is the F-F sectional plane among Fig. 9;
Figure 12 is the schematic three dimensional views behind the hidden parts thermal insulation board of drying unit;
Figure 13 is the sectional plane of Drying.
(5) specific embodiment
The present invention is further detailed explanation below in conjunction with accompanying drawing.
Embodiment: a kind of cleaning machine comprises frame 10 and is installed in successively cleaning device 1, dewatering device 2 and drying unit 3 on the frame 10.
Cleaning device 1 comprises a wash bowl 11, wash bowl 11 comprises the cleaning cylindrical shell 11-1 of the taper cone barrel shape that can rotate around horizontal axis and is installed in first member plate and the right end plate of cleaning cylindrical shell 11-1 two ends, be evenly distributed with sieve aperture (accompanying drawing does not identify out) on the described cleaning cylindrical shell 11-1, the first member plate center of cleaning the less side of diameter of cylindrical shell 11-1 is provided with wash feed mouth 11-2, and the right end plate center is provided with cleans discharging opening 11-3.Wash bowl 11 belows are equipped with and are held water tank 12, sparge pipe 13 puts in and is suspended at from described wash feed mouth 11-2 and cleans the cylindrical shell 11-1 inner chamber, cleaning machine is provided with two sparge pipes 13 altogether, a conveying is furnished with the cleaning fluid of cleaning agent, carry clear water for one, the liquid that cleaning produces and burr are discharged to flow to from sieve aperture and are held in the water tank 12.When cleaning, elder generation's transport cleaning liquid reclaims cleaning fluid after material is cleaned, with clear water liquid material is carried out the secondary cleaning again, clear water liquid is divided into twice sprinkling, clear water liquid becomes sewage after cleaning for the first time, and sewage is processed recovery with sewage disposal device separately, in order to avoid contaminated environment, clear water liquid carries out the filtered and recycled utilization by the described water tank 12 that holds after cleaning for the second time, has saved water.
Clean cylindrical shell 11-1 inner chamber and be provided with perpendicular to a dividing plate 11-11 who cleans cylindrical shell 11-1 axis, dividing plate 11-11 will clean cylindrical shell 11-1 inner chamber and be divided into cleaning chambers 11-12 and guide chamber 11-13.Dividing plate 11-11 is provided with near the punishment in advance mouth 11-11-1 that cleans cylindrical shell 11-1 inwall.
Cleaning chambers 11-12 inwall is provided with some the guide muscle 11-12-1 that put along material direction of transfer rotation, in cleaning chambers 11-12, punishment in advance mouth 11-11-1 place is equipped with recovering hopper 11-14.Described recovering hopper 11-14 comprises one perpendicular to upright plate 11-14-1 and a hang plate 11-14-2 of described dividing plate 11-11, described upright plate 11-14-1, hang plate 11-14-2, dividing plate 11-11 and cleaning chambers 11-12 inwall surround recovering hopper 11-14 import, and plane, recovering hopper 11-14 import place is perpendicular to described dividing plate 11-11.Described punishment in advance mouth 11-11-1 is recovering hopper 11-14 outlet.When wash bowl 11 rotation directions and described recovering hopper 11-14 import when identical, recovering hopper 11-14 can import guide chamber 11-13 with the material after cleaning, when wash bowl 11 rotation directions and described recovering hopper 11-14 import were towards the opposite, described upright plate 11-14-1 and hang plate 11-14-2 can stop the material in the cleaning to enter guide chamber 11-13.
Guide chamber 11-13 is provided with material guide device 11-15 will fall into the interior material of guide chamber 11-13 from cleaning discharging opening 11-3 discharge.Described material guide device 11-15 comprises arc 11-15-1, the first stock guide 11-15-2 and the second stock guide 11-15-3, arc 11-15-1 and the first stock guide 11-15-2 are installed between described right end plate and dividing plate 11-11, described arc 11-15-1 is corresponding with described cleaning discharging opening 11-3, described the first stock guide 11-15-2 one end connects arc 11-15-1, the other end connects guide chamber 11-13 inwall, and described the second stock guide 11-15-3 and described dividing plate 11-11 oblique also are fixed on the described arc 11-15-1.
Clean cylindrical shell 11-1 inner chamber and be divided into cleaning chambers 11-12 and guide chamber 11-13, the material that has cleaned at cleaning chambers 11-12 is separated better with burr, guide chamber 11-13 plays the effect of a material transition, and the burr major part is discharged from sieve aperture in the process that material cleans.
Described dewatering device 2 comprises that is taken off a fluid cylinder 21, take off fluid cylinder 21 and comprise taking off fluid cylinder body 21-1 and being installed in first member plate and the right end plate of taking off fluid cylinder body 21-1 two ends of the cylinder bodily form that can rotate around horizontal axis, described taking off is evenly distributed with sieve aperture (accompanying drawing does not identify out) on the fluid cylinder body 21-1, the first member plate center is provided with takes off liquid charging aperture 21-2, the right end plate center is provided with takes off liquid discharging opening 21-3, takes off fluid cylinder 21 belows and also is equipped with and holds water tank.
Taking off fluid cylinder 21 inwalls is provided with some and takes off fluid cylinder guide muscle 21-21 along what material direction of transfer rotation was put.In taking off fluid cylinder 21, right end plate installs a rewinding box 21-4, the described liquid discharging opening 21-3 that takes off is rewinding box 21-4 outlet, rewinding box 21-4 comprises and takes off liquid end plate 21-41 and side plate 21-42, it is described that to take off liquid end plate 21-41 parallel with right end plate, described side plate 21-42 is fixed on and takes off between liquid end plate 21-41 and right end plate, described side plate 21-42 is projected as U-shaped on right end plate, side plate 21-42 one end extends to and takes off on fluid cylinder 21 inwalls, and the side plate 21-42 other end and the gap of taking off between fluid cylinder 21 inwalls form rewinding box 21-4 import.Be provided with in the rewinding box 21-4 and be fixed on the first rewinding plate 21-43, the first rewinding plate 21-43 and the described right end plate oblique of taking off between liquid end plate 21-41 and right end plate.Be provided with one in the described rewinding box 21-4 and be fixed on the second rewinding plate 21-44 that takes off between liquid end plate 21-41 and right end plate, side plate 21-42 has a planar portions 21-42-1, this planar portions 21-42-1 with take off fluid cylinder 21 inwalls and link to each other the second rewinding plate 21-44 and this planar portions 21-42-1 oblique.
Drying unit 3 comprises material conveying device and electro-heat equipment, described material conveying device comprises the Drying 31 that can rotate around horizontal axis and is installed in the spiral wing plate for guide Drying 31 in, and described electro-heat equipment is installed on the frame 10 and in the outside of Drying 31.Described electro-heat equipment bag has the bracing frame 32 that is erected at Drying 31 both sides, on the bracing frame 32 infrared generator is installed.Drying unit 3 also comprises the thermal insulation board 33 that is installed in around the bracing frame 32, and described material conveying device and electro-heat equipment are placed in the space that described thermal insulation board 33 surrounds.
Cleaning machine also comprises a feed cylinder 4, spiral wing plate for guide is installed in the feed cylinder 4, feed cylinder 4 is installed in described cleaning device 1 is connected with dewatering device and cleans discharging opening 11-3 and to take off liquid charging aperture 21-2 to connect, and material is out entered afterwards from described wash bowl 11 take off fluid cylinder 21.One end of Drying 31 connects the described liquid discharging opening 21-3 that takes off, and makes material out enter Drying 31 and dry from the described liquid discharging opening 21-3 that takes off.Described wash bowl 11, the axis that takes off fluid cylinder 21, Drying 31 and feed cylinder 4 coincide.Described wash bowl 11 is fixedly connected with feed cylinder 4, takes off fluid cylinder 21 and is fixedly connected with Drying 31 and only has a rotation direction.Two chain of stations transmission devices are installed on the frame 10, and chain and sprocket driving device is comprised of the hinge wheel that is installed in the motor on the frame 10, the minor sprocket that connects motor output shaft, chain and connection rotating cylinder.The first chain and sprocket driving device 51 can drive wash bowl 11 and feed cylinder 4 clockwise and counterclockwise both directions rotate, and the second chain and sprocket driving device 52 drives and takes off direction rotation between fluid cylinder 21 and Drying 31 up times.
Cleaning machine can clean polytype pipe fitting, the below briefly explains the course of work of cleaning machine with the process of cleaning little U pipe: little U pipe to be washed is entered cleaning chambers 11-12 from wash feed mouth 11-2, when wash bowl 11 counterclockwise rotates, by mutually friction collision between the shear action of sieve aperture and elbow, thereby the burr at mouth of pipe place is removed.Elbow is removed and is attached to greasy dirt and burr on the eyesight elbow inside and outside wall under the cleaning fluid spray and cleaning action of liquid pump pressurization simultaneously.When reaching predefined cleaning and rinsing time, wash bowl 11 rotates clockwise, little U pipe enters guide chamber 11-13 from cleaning chambers 11-12 through recovering hopper 11-14, being delivered to take off in the fluid cylinder 21 and taking off liquid through feed cylinder 4 again, taking off fluid cylinder 21 rotates clockwise and makes little U pipe advance forward and enter Drying 31 after being taken in by rewinding box 21-4 and dry along taking off fluid cylinder guide muscle 21-21, under the effect of the spiral wing plate of little U pipe in Drying 31, advance forward on one side and overturn on one side, under the oven dry of infrared generator, moisture remaining on the little U pipe is evaporated, and discharges from Drying 31 at last.
Be necessary to be pointed out that at this above embodiment only is used for the present invention is further specified; can not be interpreted as limiting the scope of the invention, the those of ordinary skill in this field can essence according to the present invention be made some nonessential improvement and adjustment to above embodiment.