CN102893876B - Rodent pad layer and preparation method of rodent pad layer - Google Patents

Rodent pad layer and preparation method of rodent pad layer Download PDF

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Publication number
CN102893876B
CN102893876B CN201210396875.9A CN201210396875A CN102893876B CN 102893876 B CN102893876 B CN 102893876B CN 201210396875 A CN201210396875 A CN 201210396875A CN 102893876 B CN102893876 B CN 102893876B
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layer
rodent
nonwoven
preparation
3min
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CN201210396875.9A
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CN102893876A (en
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张丽
刘毅
王军学
康生
胡铸洪
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SHAANXI ZHENGFAN TECHNOLOGY DEVELOPMENT CO LTD
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SHAANXI ZHENGFAN TECHNOLOGY DEVELOPMENT CO LTD
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Abstract

The invention discloses a rodent pad layer and a preparation method of the rodent pad layer. The pad layer is respectively formed by three layers of materials including a flow guide layer, an absorption core layer and a bottom film from top to bottom through hot gluing, wherein the flow guide layer is polypropylene resin, the absorption core layer is formed by non-woven fabric and fluff pulp mixed absorption powder through laminating pressing, and the bottom film is a degradable polyethylene film. The rodent pad layer is formed by adopting the flow guide layer, the absorption core layer and the bottom film through hot gluing, has the water absorption, ammonia absorption and bacteriostatic effects, and can become a pad layer replacing the existing experiment animal pad materials through simple work procedures of shearing, press forming, sterilization and encapsulation, and in addition, the rodent pad layer has the advantages that the preparation process is simple, and the cost is low.

Description

A kind of preparation method of rodent bed course
Technical field
The consumption articles for use field that the invention belongs to experimental animal feeding, relates to a kind of animal bed course, especially a kind of novel rodent bed course and preparation method thereof.
Background technology
Bedding and padding directly contact with laboratory animal, and the excreta of energy adsorption moisture and animal maintains in cage and the sanitation and hygiene of animal itself, is the critical environments factor that affects laboratory animal data and animal health.Several Small rodents bedding and padding both domestic and external are described below at present:
(1) wood shavings and wood chip
Wood shavings, wood chip are to apply the most general animal bedding and padding, wide material sources, and cost is lower.In China, this bedding and padding are generally provided by constituent parts Experimental Animal Center at present, or by using after the sterilizing of user's self-disinfecting, with low cost but quality is uneven.Developed country bedding and padding are produced professional factory, through selecting materials, fragmentation, dedusting, be dried, the operation such as compression, packaging, sterilizing, quality requirement is very strict, cost can corresponding rising.The limitation of wooden bedding and padding is: the one, and material source is difficult to review, difficult quality guarantee, a lot of seeds contain aromatic substance discomfort and are fit to do laboratory animal bedding and padding; The 2nd, the by product of wooden bedding and padding chain timbers material processing, the possibility of pollutions such as dust, bacterium, heavy metal are very high, and general sterilization cannot be removed completely; The 3rd, waste timber, does not meet environmental requirement.
(2) corn stalk, straw and wheat straw
Corn stalk, straw pass through to be dried, pulverize, sterilize, are dried the operations such as rear, can make animal bedding and padding.These class bedding and padding, source is sufficient, soft comfortable, is well suited for breeding mouse and uses, and its water imbibition, suction-operated are better than wooden bedding and padding.But stalk bedding and padding contain and are much difficult to the microorganism killed, and condition of storage is had relatively high expectations, and are easy to make moist mouldy, and raw material seasonality is very strong in addition, is difficult to ensure steady production.
(3) corncob
Corncob good water absorption, pollutes less, easy to use, is convenient to store.The wood chip that its general state uses than tradition is greatly improved, and its cleannes and water imbibition are all better than wood chip bedding and padding, low to the cytotoxicity of laboratory animal, and can reduce the frequency of changing bedding and padding.But corncob remains the carrier of bacterial growth, after long-time use, easily grow microorganism, distribute unpleasant gas.
(4) fibrous paper
Fibrous paper good hygroscopicity, can better control the smell of ammonia, is the novel animal bedding and padding of one that produce in recent years.Paper material is good to urine diffusibility, but there is no the function of storing liquid, therefore in urine gas compared with volatile and produce stink; And most fibrous paper derive from the waste paper of recovery, the heavy metals such as Qi Zhongqian, mercury often exceed standard, and the health of laboratory animal is caused to adverse effect.
In sum, existing rodent bedding and padding have following deficiency: the one, and generally use the timber of self-sow or herbaceous plant as raw material, may have microorganism, heavy metal, pesticide residual contamination, and be difficult for eliminating at production link; The 2nd, water imbibition is still strong not, there is no water retaining function, causes gaseous volatilization in urine, ight soil, easily produces stink; The 3rd, all without antibacterial action, and absorbing the carrier that easily becomes bacteria breed after urine; The 4th, there is no standardization generation and aseptic packaging, cannot long term storage; The 5th, to change bedding and padding process and expend time in and manpower, the bedding and padding after use are processed bad meeting and are caused secondary pollution.
Summary of the invention
The object of the invention is to overcome the shortcoming of above-mentioned prior art, a kind of rodent bed course and preparation method thereof is provided, this animal bed course adopts guide layer, absorbent core layer and counterdie to form by heat bonding, there is water suction, inhale ammonia, antibacterial effect, it can be through simple cutting, die mould, sterilization, packaging process, can become the bed course that substitutes existing laboratory animal bedding and padding, and, preparation technology is simple for this animal bed course, and cost is low.
The object of the invention is to solve by the following technical programs:
First the present invention provides a kind of rodent bed course, and this bed course is formed by heat bonding by guide layer 1, absorbent core layer 2 and counterdie 3 trilaminate materials respectively from top to bottom; Described guide layer 1 is acrylic resin; Described absorbent core layer 2 is formed by nonwoven 4 and the 5 stacked pressings of Time of Fluff Slurry blended absorbent powder; Described counterdie 3 is degradable polyethylene film.
The present invention also proposes a kind of preparation method of above-mentioned rodent bed course, comprises the following steps:
1) prepare guide layer 1
Adopting economic benefits and social benefits perforated non-woven fabric dimensional diversion layer material, is quantitatively 30~50g/m 2, make guide layer 1;
2) prepare absorbent core layer 2
1. the preparation of nano zinc oxide agent: the heating water bath by Zinc diacetate dihydrate with 80 DEG C, stirs and is dissolved in the absolute ethyl alcohol of its 5 times of volumes or quality, cooling acquisition solution A; A hydronium(ion) oxidation lithium that is Zinc diacetate dihydrate 1/20 by quality is dissolved in the absolute ethyl alcohol of 10 times of volumes or quality, and ultrasonic is processed 10min, obtains solution B; Under intensively stirred state, solution B is slowly splashed into solution A, obtain nano zinc oxide agent stoste;
2. the preparation of copper sulphate finishing agent: by quality be Zinc diacetate dihydrate 1/2 copper sulphate at room temperature, be dissolved in the ethanolic solution of 20 times of volumes or quality, this ethanolic solution mass concentration is 10%, makes copper sulphate finishing agent stoste;
3. the arrangement of nonwoven: get 2 parts of volumes of nano zinc oxide agent stoste, 1 part of volume of copper sulphate finishing agent stoste, adds in the distilled water of 2000 parts of volumes, fully stir dressing liquid; Nonwoven immerses dressing liquid, after fully soaking into, takes out and carries out pressure rolling, keeps pick-up 70%~80%, 2 times so repeatedly; 80 DEG C of hot-air seasoning 3min, then cure, and condition is: 100 DEG C of 3min, 120 DEG C of 3min, 140 DEG C of 3min, 160 DEG C of 3min;
4. the pressing of sandwich layer: through the nonwoven arranging, brush amenities hot-fusible pressure-sensitive adhesive, uniform spreading spills Time of Fluff Slurry blended absorbent powder, covers the nonwoven after another layer of arrangement above; Set roll squeezer operating temperature and speed according to selected pressure sensitive adhesive, carry out roll-in process; After roll-in, two-layer nonwoven continues according to above-mentioned technique bonding the 3rd layer; The absorbent core layer of animal bed course, rat, cavy are with being 8 layers, mouse is with being 5 layers of structure;
3) prepare counterdie 3
Adopt degradable polyethylene film preparation counterdie, require fusing point at 120 DEG C~130 DEG C, tensile strength is greater than 15MPa, and elongation at break is greater than 30%;
4) above-mentioned trilaminate material, stacks according to the order of guide layer 1, absorbent core layer 2 and counterdie 3, through hot melt roll-in, makes rodent bed course, and the temperature of hot melt roll-in is 110 DEG C.
The present invention has following beneficial effect:
(1) animal bed course water imbibition of the present invention is better than existing bedding and padding greatly, and has water unidirectional osmosis and water retaining function, effectively reduces stink, improves the environment in cage for rearing poultry and space;
(2) animal bed course of the present invention has antibacterial action, can kill the most of microbe in animals urine, ight soil, is conducive to animal health, avoids bacterium to decompose cage tool and space-pollution that bedding and padding produce;
(3) animal bed course of the present invention can extend the replacing frequency of bedding and padding greatly, disposable use, and Renewal process is time saving and energy saving, can reduce the cost of labor of experimental animal feeding;
(4) raw material of animal bed course of the present invention is artificial synthesizing, wide material sources, and with low cost, process is simple, takes up space little after compression packing, is applicable to standardized production, transport and sale;
(5) production process does not produce pollution, and the course after use can be degradable, meets environmental requirement.
Brief description of the drawings
Fig. 1 is rodent cushion layer structure schematic diagram of the present invention.
Wherein: 1 is guide layer; 2 is absorbent core layer; 3 is counterdie; 4 is nonwoven; 5 is Time of Fluff Slurry blended absorbent powder.
Embodiment
Below in conjunction with accompanying drawing, the present invention is described in further detail:
Referring to Fig. 1, rodent bed course of the present invention is formed by heat bonding by guide layer 1, absorbent core layer 2 and counterdie 3 trilaminate materials respectively from top to bottom.Wherein guide layer 1 is acrylic resin.Absorbent core layer 2 is formed by nonwoven 4 and the 5 stacked pressings of Time of Fluff Slurry blended absorbent powder, and absorbent core layer 2 of the present invention is written into Nano-Zinc copper ion, is the major part of performance antibacterial action, is also core technology of the present invention place.Counterdie 3 is degradable polyethylene film.
Concrete preparation method is as follows for rodent bed course of the present invention:
1) prepare guide layer 1
Adopting economic benefits and social benefits perforated non-woven fabric dimensional diversion layer material, is quantitatively 30~50g/m 2, make guide layer 1;
2) prepare absorbent core layer 2
1. the preparation of nano zinc oxide agent: the heating water bath by Zinc diacetate dihydrate with 80 DEG C, stirs and is dissolved in the absolute ethyl alcohol of its 5 times of volumes or quality, cooling acquisition solution A; A hydronium(ion) oxidation lithium that is Zinc diacetate dihydrate 1/20 by quality is dissolved in the absolute ethyl alcohol of 10 times of volumes or quality, and ultrasonic is processed 10min, obtains solution B; Under intensively stirred state, solution B is slowly splashed into solution A, obtain nano zinc oxide agent stoste;
2. the preparation of copper sulphate finishing agent: by quality be Zinc diacetate dihydrate 1/2 copper sulphate at room temperature, be dissolved in the ethanolic solution of 20 times of volumes or quality, this ethanolic solution mass concentration is 10%, makes copper sulphate finishing agent stoste;
3. the arrangement of nonwoven: get 2 parts of volumes of nano zinc oxide agent stoste, 1 part of volume of copper sulphate finishing agent stoste, adds in the distilled water of 2000 parts of volumes, fully stir dressing liquid; Nonwoven immerses dressing liquid, after fully soaking into, takes out and carries out pressure rolling, keeps pick-up 70%~80%, 2 times so repeatedly; 80 DEG C of hot-air seasoning 3min, then cure, and condition is: 100 DEG C of 3min, 120 DEG C of 3min, 140 DEG C of 3min, 160 DEG C of 3min;
4. the pressing of sandwich layer: through the nonwoven arranging, brush amenities hot-fusible pressure-sensitive adhesive, uniform spreading spills Time of Fluff Slurry blended absorbent powder, covers the nonwoven after another layer of arrangement above; Set roll squeezer operating temperature and speed according to selected pressure sensitive adhesive, carry out roll-in process; After roll-in, two-layer nonwoven continues according to above-mentioned technique bonding the 3rd layer; The absorbent core layer of animal bed course, rat, cavy are with being 8 layers, mouse is with being 5 layers of structure;
3) prepare counterdie 3
Adopt degradable polyethylene film preparation counterdie, require fusing point at 120 DEG C~130 DEG C, tensile strength is greater than 15MPa, and elongation at break is greater than 30%;
4) above-mentioned trilaminate material, stacks according to the order of guide layer 1, absorbent core layer 2 and counterdie 3, through hot melt roll-in, makes rodent bed course, and the temperature of hot melt roll-in is 110 DEG C.
The present invention is described in more detail by the following examples:
Embodiment:
The three-decker of this novel rodent bed course is produced separately respectively and processing, finally forms by heat bonding.The present embodiment specifically carries out according to following steps:
(1) guide layer
Adopting existing economic benefits and social benefits (water is refused in surface hydrophilic, bottom surface) perforated non-woven fabric dimensional diversion layer materials (acrylic resin) on market, is quantitatively 30~50g/m 2.It is funnel-shaped structure that this material possesses hole, and the surface tension of liquid makes it orientation and infiltrates inside, and in the time that liquid pours in, hole makes lower osmotic resistance almost nil, and infiltration capacity increases; The liquid infiltrating is difficult for producing concentric-ring pattern diffusion, but it is overboard to be single-point, and vertical liquid water conservancy diversion is entered to sandwich layer.
(2) absorbent core layer
The primary raw material of manufacturing absorbent core layer is nonwoven, Time of Fluff Slurry blended absorbent powder, two water and zinc acetate and copper sulphate, and laboratory process is as follows:
1. the preparation of nano zinc oxide agent: the heating water bath by 100g bis-water and zinc acetate with 80 DEG C, stirs and is dissolved in 500mL absolute ethyl alcohol, cooling acquisition solution A; 5g mono-hydronium(ion) oxidation lithium is dissolved in 50mL absolute ethyl alcohol, and ultrasonic is processed 10min, obtains solution B; Under intensively stirred state, solution B is slowly splashed into solution A, obtain nano zinc oxide agent stoste.
2. the preparation of copper sulphate finishing agent: by 50g copper sulphate at room temperature, be dissolved in the ethanolic solution of 1000mL10%, make copper sulphate finishing agent stoste.
3. the arrangement of nonwoven: get nano zinc oxide agent stoste 10mL, copper sulphate finishing agent stoste 5mL, adds in 10L distilled water, fully stir dressing liquid; The nonwoven of getting 30cm × 100cm size immerses dressing liquid, after fully soaking into, takes out and carries out pressure rolling, keeps pick-up 70%~80%, 2 times so repeatedly; 80 DEG C of hot-air seasoning 3min, then cure, and condition is: 100 DEG C of 3min, 120 DEG C of 3min, 140 DEG C of 3min, 160 DEG C of 3min.
4. the pressing of sandwich layer: through the nonwoven arranging, brush amenities hot-fusible pressure-sensitive adhesive 25g/m 2, uniform spreading spills Time of Fluff Slurry blended absorbent powder 100g/m 2,, cover the nonwoven after another layer of arrangement above; Set roll squeezer operating temperature and speed according to selected pressure sensitive adhesive, carry out roll-in process; After roll-in, two-layer nonwoven continues according to above-mentioned technique bonding the 3rd layer; The absorbent core layer of animal bed course, rat, cavy are with being 8 layers, mouse is with being 5 layers of structure.
(3) counterdie
Adopt degradable polyethylene (PE) film, require fusing point at 120 DEG C~130 DEG C, tensile strength is greater than 15MPa, and elongation at break is greater than 30%.
(4) above-mentioned trilaminate material, order according to guide layer, absorbent core layer and counterdie stacks, through hot melt roll-in (110 DEG C), make rodent bed course composite, this material can carry out list marketing after cutting, bound edge, packaging (vacuum-pumping), irradiation sterilization according to animal cage bottom specification.
Verification experimental verification:
The present invention is taking mouse as using object to test.15 of mouse, cage for rearing poultry volume is 290 × 180 × 160mm, the relatively effect of willow wood shavings bedding and padding and NEW TYPE OF COMPOSITE bed course, result is as follows:
(1) water absorbing properties; The water absorption of 100g NEW TYPE OF COMPOSITE bed course is 804 ± 57g, and the water absorption of 100g willow wood shavings bedding and padding is 208 ± 35g;
(2) inhale ammonia performance; Mouse is placed 3 days, and in advanced composite material (ACM) cage tool, ammonia concentration is 2.6 ± 0.8mg/m 3, in the cage tool of the thick willow wood shavings of 3cm bedding and padding, ammonia concentration is 9.3 ± 2.7mg/m 3;
(3) fungistatic effect; Be 5 × 10 by concentration 6the Escherichia coli solution 1mL of/mL splashes in 10g bedding and padding sample, e. coli concentration in test material after cultivation 24h, and advanced composite material (ACM) e. coli concentration is 2.4 × 10 3/ g, willow wood shavings bedding and padding e. coli concentration is for being 7.9 × 10 5/ g;
(4) mouse is raised 1 month, and composite bed course is changed weekly 1 time, and willow wood shavings bedding and padding are changed 1 time for every 4 days, and two treated animal behavior reactions are normal, skin and mucosa not damaged, and hair is bright and clean, detects without parasite.

Claims (1)

1. a preparation method for rodent bed course, is characterized in that, comprises the following steps:
1) prepare guide layer (1)
Adopting economic benefits and social benefits perforated non-woven fabric dimensional diversion layer material, is quantitatively 30~50g/m 2, make guide layer (1);
2) prepare absorbent core layer (2)
1. the preparation of nano zinc oxide agent: the heating water bath by Zinc diacetate dihydrate with 80 DEG C, stirs and is dissolved in the absolute ethyl alcohol of its 5 times of volumes or quality, cooling acquisition solution A; A hydronium(ion) oxidation lithium that is Zinc diacetate dihydrate 1/20 by quality is dissolved in the absolute ethyl alcohol of 10 times of volumes or quality, and ultrasonic is processed 10min, obtains solution B; Under intensively stirred state, solution B is slowly splashed into solution A, obtain nano zinc oxide agent stoste;
2. the preparation of copper sulphate finishing agent: by quality be Zinc diacetate dihydrate 1/2 copper sulphate at room temperature, be dissolved in the ethanolic solution of 20 times of volumes or quality, this ethanolic solution mass concentration is 10%, makes copper sulphate finishing agent stoste;
3. the arrangement of nonwoven: get 2 parts of volumes of nano zinc oxide agent stoste, 1 part of volume of copper sulphate finishing agent stoste, adds in the distilled water of 2000 parts of volumes, fully stir dressing liquid; Nonwoven immerses dressing liquid, after fully soaking into, takes out and carries out pressure rolling, keeps pick-up 70%~80%, 2 times so repeatedly; 80 DEG C of hot-air seasoning 3min, then cure, and condition is: 100 DEG C of 3min, 120 DEG C of 3min, 140 DEG C of 3min, 160 DEG C of 3min;
4. the pressing of sandwich layer: through the nonwoven arranging, brush amenities hot-fusible pressure-sensitive adhesive, uniform spreading spills Time of Fluff Slurry blended absorbent powder, covers the nonwoven after another layer of arrangement above; Set roll squeezer operating temperature and speed according to selected pressure sensitive adhesive, carry out roll-in process; After roll-in, two-layer nonwoven continues according to above-mentioned technique bonding the 3rd layer; The absorbent core layer of animal bed course, rat, cavy are with being 8 layers, mouse is with being 5 layers of structure;
3) prepare counterdie (3)
Adopt degradable polyethylene film preparation counterdie, require fusing point at 120 DEG C~130 DEG C, tensile strength is greater than 15MPa, and elongation at break is greater than 30%;
4) above-mentioned trilaminate material, stacks according to the order of guide layer (1), absorbent core layer (2) and counterdie (3), through hot melt roll-in, makes rodent bed course, and the temperature of hot melt roll-in is 110 DEG C.
CN201210396875.9A 2012-10-18 2012-10-18 Rodent pad layer and preparation method of rodent pad layer Expired - Fee Related CN102893876B (en)

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CN104170753B (en) * 2014-08-14 2016-02-24 青岛正利纸业有限公司 A kind of pet sterilization bedding and padding and preparation method thereof
CN105325312B (en) * 2015-10-21 2019-09-27 芜湖悠派护理用品科技股份有限公司 A kind of sheet apparatus for pet
CN106821598A (en) * 2016-12-28 2017-06-13 重庆康格生物科技有限公司 A kind of adsorbent laminate material and its application
CN109673524A (en) * 2019-01-09 2019-04-26 江汉大学 Diabetic rat model particle padding and preparation method thereof

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CN101273710A (en) * 2007-03-28 2008-10-01 王妙玲 Anti-seepage pet pads and manufacturing method thereof
CN202374838U (en) * 2011-12-21 2012-08-15 西北师范大学 Bactericidal moisture-proof pet nursing pad

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US20030044562A1 (en) * 2001-08-31 2003-03-06 Grace Li Disposable absorbent pad for liquid waste collection
US7337749B2 (en) * 2004-10-13 2008-03-04 Christoper Vicari Washable absorbent article and uses therefor
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CN101273710A (en) * 2007-03-28 2008-10-01 王妙玲 Anti-seepage pet pads and manufacturing method thereof
CN202374838U (en) * 2011-12-21 2012-08-15 西北师范大学 Bactericidal moisture-proof pet nursing pad

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