CN102886585A - Tube bundle locating fixture of heat exchanger and assembly method thereof - Google Patents

Tube bundle locating fixture of heat exchanger and assembly method thereof Download PDF

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Publication number
CN102886585A
CN102886585A CN2011102090808A CN201110209080A CN102886585A CN 102886585 A CN102886585 A CN 102886585A CN 2011102090808 A CN2011102090808 A CN 2011102090808A CN 201110209080 A CN201110209080 A CN 201110209080A CN 102886585 A CN102886585 A CN 102886585A
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China
Prior art keywords
spacer
flat tube
thickness
heat exchanger
micropore
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CN2011102090808A
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CN102886585B (en
Inventor
黄晓峰
欧阳征魁
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CHANGZHOU XIWU AUTOMATION Co Ltd
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CHANGZHOU XIWU AUTOMATION Co Ltd
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Publication of CN102886585B publication Critical patent/CN102886585B/en
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Abstract

The invention relates to a tube bundle locating technique method for manufacturing heat exchangers and aims to solve the problem of low operating efficiency when a bundle of flat tubes are separated and inserted into a slot or a locating mechanism one by one. The invention provides a tube bundle locating fixture of a heat exchanger; the tube bundle locating fixture comprises a bracket and a group of locating pieces; and a limiting rope or a limiting spring is arranged between adjacent locating pieces respectively. When the locating pieces are in a tightening state, locating pins at the front end of the locating pieces can be simultaneously inserted into micropores of the bundle of overlapped flat tubes. And when the locating pieces are in a stretching state, the locating pieces drive the flat tube bundle to stretch and the tube pitch reaches a predetermined spacing. According to the tube bundle locating fixture, a group of tube bundles can be stretched automatically to the predetermined tube spacing and positions at one time without one-by-one manual locating, thereby improving the assembly efficiency of the tube bundle locating greatly.

Description

The pipe bundle positioning tool of heat exchanger and assembly method
Technical field
The present invention relates to the manufacturing process of heat exchanger, the tube bank positioning process method during especially parallel-flow heat exchanger is made.
Background technology
Parallel-flow heat exchanger is comprised of porous flat pipe, radiating fin and header.Left header and right header are inserted respectively in the flat tube two ends, and utilization is arranged on the baffle for separating on left header and the right header and forms the series winding passage.Fin and header surface are coated with solder and brazing flux, and the anchor clamps clamping of whole core body forms by the soldering oven integral solder.Parallel-flow heat exchanger is mainly used in air conditioning for automobiles in early days, also is widely used in fields such as business air conditioner, domestic air conditioning, coolers in recent years.
Parallel-flow heat exchanger will assemble flat tube, fin and header first in process, then enters the soldering oven welding.
Existing a kind of assembly technology is, first every flat tube inserted one by one slot on the header forming framework, and then radiating fin is put into space between the flat tube.Because the spacing of flat tube and the height of radiating fin are about equally, therefore very difficult when packing fin into to the space between the flat tube, efficiency of assembling is very low.Sometimes also will utilize the elasticity of flat tube to push laterally body open certain distance, in order to pack fin into, this is operating difficulties not only with the spacing between the temporary transient expansion flat tube, and can bring hidden danger of quality.Further, along with the carrying out of fin assembling, the fin of having packed between most of flat tube will be pushed remaining body open just more difficult operation, and quality problems also more easily occur.
Existing another kind of Assembling Production technique is, first every flat tube inserted one by one locating dowel with slot to form framework, radiating fin put into the space between the flat tube again, then takes off the locating dowel of both sides and header is installed.This assembly technology, the slot spacing on the locating dowel can be slightly larger than the slot spacing on the header.Correspondingly, insert the height that tube pitch behind the flat tube also just is slightly larger than radiating fin, have certain surplus, thereby the radiating fin that is easier to pack into to the space between the flat tube.But after finishing the fin assembling, taking off the locating dowel of both sides, flat tube and fin are compressed with instrument, to eliminate the surplus in the gap between flat tube and the fin, the spacing of flat tube and the slot spacing of header are complementary, header could be installed.And for large-scale parallel-flow heat exchanger, when compressing because flat tube and fin are interference fit, the position of a lot of root flat tubes and the slot of header tend to occur certain skew, every flat tube all be inserted corresponding slot also very difficult, usually need to adjust one by one.
Above-mentioned existing Assembling Production technique, and just in the new technology of research and development, a requisite process is with a branch of flat tube separately, inserts slot or the slot on the locating dowel or other detent mechanism on the header.Present production technology, this process are by manual flat tube to be inserted slot or detent mechanism one by one, operation inconvenience, and inefficiency needs to improve process and enhances productivity.
Summary of the invention
The objective of the invention is in order to solve the low problem of operating efficiency when a branch of flat tube separately inserted slot or detent mechanism one by one, a kind of pipe bundle positioning tool and assembly method of slot or the detent mechanism for a branch of flat tube being inserted quickly and accurately setting are provided, the structural design advantages of simple has significantly improved the production efficiency of restraining the orientation assemble process.
Technical problem of the present invention solves by following technical proposals:
A kind of pipe bundle positioning tool of heat exchanger comprises support and one group of spacer, all is provided with limit rope or limit spring between the adjacent positioned sheet, it is characterized in that:
1) spacer is rack-mount, and can endwisely slipping along support;
2) front end of spacer is provided with the pilot pin that the position of one or more and flat tube micropore is complementary, and can insert in one or more micropores of flat tube;
3) limit rope between the spacer or limit spring are in when tightening up state, and the pitch of fins of spacer equates with the thickness d t of flat tube, therefore the pilot pin of one group of spacer front end can be inserted in the micropore of a branch of flat tube that stacks simultaneously;
When 4) limit rope between the spacer or limit spring are in open configuration, the pitch of fins of spacer reach set apart from ds.
Need to prove, shown in accompanying drawing 3, accompanying drawing 6, an alleged pitch of fins in the patent of the present invention refers to the spacing on adjacent two spacer tops, has comprised spacing between adjacent two spacers and the thickness of a slice spacer; Alleged pipe distance in the patent of the present invention refers to the spacing of adjacent two flat tube end faces, has comprised spacing between adjacent two flat tubes and the thickness of a flat tube.
Usually, ds=dt+ (1.0~1.5) * df.Wherein: ds is the pipe distance of setting, and dt is the thickness of flat tube, and df is the height of the fin that will insert.
A kind of pipe bundle positioning tool of described heat exchanger, the shape of described spacer is that the rear portion is thicker and anterior thinner, it is characterized in that: the thickness at spacer rear portion equates with the thickness d t of flat tube, the thickness d n of the pilot pin of spacer front portion can insert in the micropore of flat tube pilot pin less than the aperture di of flat tube micropore.
Need to prove, the micro-pore shape in the flat tube is generally the combination of square hole, oblong aperture, circular hole, square hole and circular hole, and alleged micropore size in the patent of the present invention refers to that the length of side, oblong aperture of square hole are at the length of side of flat tube thickness direction, the diameter of circular hole.
A kind of pipe bundle positioning tool of described heat exchanger, the thickness d n of spacer are uniformly, and less than the aperture di of flat tube micropore, pilot pin can be inserted in the micropore of flat tube.Also be provided with pad between the spacer, the thickness d n of spacer equates with the thickness d t of flat tube with the thickness d w sum of pad, that is: dt=dw+dn.
Thereby the position-limit mechanism between the spacer is when tightening up, and the pitch of fins of spacer equates with the thickness of flat tube.
A kind of pipe bundle positioning tool of described heat exchanger, the spacer of end is provided with handle, is used for the axial withdrawal of other spacer along support.All be provided with limit rope between the adjacent positioned sheet, the spacing of the slot on the length of limit rope and header or the locating dowel is complementary, the pitch of fins after spacer is pulled open reach set apart from ds.
The assembly method of the pipe bundle positioning tool of described heat exchanger may further comprise the steps:
1) spacer with described pipe bundle positioning tool tightens up, and the pitch of fins of spacer equates with the thickness d t of flat tube;
2) pilot pin of one group of spacer front end after described the tightening up is inserted in the side micropore of a branch of flat tube that stacks, the pilot pin of the spacer front end after another group is tightened up is inserted in the opposite side micropore of described flat tube bundle;
3) handle on the described spacer of pulling, spacer drives flat tube bundle and opens, and pipe is apart from reaching the spacing ds that sets;
4) take off the spacer of flat tube both sides, and the flat tube bundle that will open inserts in the slot on header or the locating dowel.
A kind of pipe bundle positioning tool of described heat exchanger is provided with alignment pin at described support, is used for after spacer is tightened up spacer being pinned, and this moment, the pitch of fins of spacer equated with the thickness d t of flat tube.Between described spacer, be provided with limit spring, be used for spacer axially opening along support.The spacing of the slot on the length when limit spring is in free state and header or the locating dowel is complementary, the pitch of fins after spacer is opened reach set apart from ds.
The assembly method of the pipe bundle positioning tool of described heat exchanger may further comprise the steps:
1) spacer of described pipe bundle positioning tool is tightened up pins with the alignment pin on the support afterwards;
2) pilot pin of the described one group of spacer front end that tightens up is inserted in the side micropore of a branch of flat tube that stacks, the pilot pin of the spacer front end that another group is tightened up is inserted in the opposite side micropore of described flat tube bundle;
3) open alignment pin on the support, limit spring flicks, and drives spacer and flat tube bundle and opens, and pipe is apart from reaching the spacing ds that sets;
4) take off the spacer of flat tube both sides, and the flat tube bundle that will open inserts in the slot on header or the locating dowel.
Effective effect of the present invention is, by pipe bundle positioning tool, disposable one group of tube bank automatically is flared to predefined tube pitch and position, and do not need one by one manual location, thereby significantly improved the efficiency of assembling of tube bank location.
Description of drawings
Fig. 1 is the structural representation of flat tube bundle;
Fig. 2 is the structural representation of duct type heat exchanger;
Fig. 3 is the top view of the pipe bundle positioning tool of embodiment one;
Fig. 4 is the structural representation of the pipe bundle positioning tool of embodiment one;
Fig. 5 is the structural representation (tightening up state) of assembling process of the pipe bundle positioning tool of embodiment one;
Fig. 6 is the structural representation (open configuration) of assembling process of the pipe bundle positioning tool of embodiment one;
Fig. 7 is the top view of the pipe bundle positioning tool of embodiment two;
Fig. 8 is the structural representation of the pipe bundle positioning tool of embodiment two.
Among the figure: 1. flat tube, 2. fin, 3. header; 101. support, 102. spacers, 103. pilot pins, 104. limit ropes, 105. handles; 201. support, 202. spacers, 203. pilot pins, 204. pads, 205. limit spring, 206. alignment pins.
The specific embodiment
Accompanying drawing 1 is the structural representation of flat tube bundle.In the flat tube of manufacturing heat exchanger is common one group of micropore is arranged, flat tube thickness is dt, and the micropore internal diameter is di.Normally, flat tube thickness d t is 1.0~3.0mm, and micropore inner diameter d i is 0.5~2.0mm.When the assembling flat tube bundle, take out first a branch of flat tube that stacks as shown in Figure 1, flat tube is inserted slot on header or the locating dowel one by one, form installation frame, then to the fin of packing between the flat tube, obtain the assembly that is formed by header, flat tube and fin as shown in Figure 2, after setting, send into the soldering oven integral solder.Fin is usually by the continuously extruded bending and forming of aluminium foil, and the height of fin is df.Normally, aluminium foil height df is 6~15mm.This folding warp architecture of aluminium foil makes it all can deform after stressed at height and length direction, therefore assembles first the assembly technology of assembling header after the fin, will bring slot on flat tube and the header to misplace and the problem that is difficult to install.
Embodiment one:
The present embodiment provides a kind of embodiment and assembly method of the quick positioning tool of tube bank of parallel-flow heat exchanger.
The present embodiment provides a kind of pipe bundle positioning tool of heat exchanger, comprises support 101 and one group of spacer 102, is provided with limit rope 104 between the adjacent positioned sheet.Its structure is shown in accompanying drawing 3, accompanying drawing 4, and spacer is in the state of tightening up in the accompanying drawing 3 (A), and spacer is in open configuration in the accompanying drawing 3 (B).
The front end of spacer 102 is provided with the pilot pin 103 that the position of one or more and flat tube micropore is complementary, and can insert in one or more micropores corresponding to flat tube.The shape of spacer 102 is that the rear portion is thicker and anterior thinner: the thickness at spacer 102 rear portions equates with the thickness d t of flat tube, the thickness d n of the pilot pin 103 of spacer 102 front portions can insert in the micropore of flat tube pilot pin 103 less than the aperture di of flat tube micropore smoothly.
One group of spacer 102 is installed on the support 101, can endwisely slipping along support 101.All be provided with limit rope 104 between the adjacent positioned sheet 102 and link to each other, the spacing of the slot on the length of limit rope 104 and header or the locating dowel is complementary, a pitch of fins after spacer 102 pulls open is reached set apart from ds.The spacer 102 of end is provided with handle 105, and push-and-pull handle 105 just can be with spacer 102 axially tightening up or pulling open along support 101.
Limit rope 104 between the spacer 102 is in when tightening up state, there is not spacing between the adjacent positioned sheet 102, this moment, the pitch of fins of spacer 102 equated with the thickness d t of flat tube, therefore location 103 pins of one group of spacer front end can be inserted in the micropore of a branch of flat tube that stacks simultaneously.When the limit rope 103 between the spacer 102 is in open configuration, the pitch of fins of spacer 102 reach set apart from ds.
Usually, ds=dt+ (1.0~1.5) * df, wherein: ds is the pipe distance of setting, and dt is the thickness of flat tube, df is the height of the fin that will insert.This makes space between the flat tube that assembles slightly greater than the height of fin, is easy to assemble fin.
The assembly method of the pipe bundle positioning tool of the described heat exchanger of the present embodiment may further comprise the steps:
1) spacer 102 with pipe bundle positioning tool tightens up, and the pitch of fins of spacer 102 equates with the thickness d t of flat tube;
2) as shown in Figure 5, the pilot pin 103 of one group of spacer front end after described the tightening up is inserted in the side micropore of a branch of flat tube that stacks, the pilot pin of the spacer front end after another group is tightened up is inserted in the opposite side micropore of described flat tube bundle;
3) as shown in Figure 6, spur the handle 105 on the described spacer, spacer 102 drives flat tube bundle and opens, and makes pipe apart from reaching the spacing ds that sets;
4) take off the spacer 102 of flat tube both sides, and will open up in the flat tube bundle insertion header or the slot on the locating dowel of setting spacing.
Embodiment two:
The present embodiment provides embodiment and the assembly method of the quick positioning tool of tube bank of another kind of heat exchanger.
The present embodiment provides a kind of pipe bundle positioning tool of heat exchanger, comprises support 201 and one group of spacer 202, pad 204, all is provided with limit spring 205 between the adjacent positioned sheet.Its structure is shown in accompanying drawing 7, accompanying drawing 8, and spacer is in the state of tightening up in the accompanying drawing 7 (A), and spacer is in open configuration in the accompanying drawing 7 (B).
The front end of spacer 202 is provided with the pilot pin 203 that the position of one or more and flat tube micropore is complementary, and can insert in one or more micropores corresponding to flat tube.The thickness d n of spacer 202 is uniformly in the present embodiment, and less than the aperture di of flat tube micropore, pilot pin 203 can be inserted in the micropore of flat tube.Also be provided with pad 204 between the spacer 202, the thickness d n of spacer equates with the thickness d t of flat tube with the thickness d w sum of pad, that is: dt=dw+dn.Thereby when the position-limit mechanism between the spacer tightened up, the pitch of fins of spacer equated with the thickness of flat tube, the pilot pin 203 of one group of spacer front end can be inserted in the micropore of a branch of flat tube that stacks simultaneously.
One group of spacer 202 is installed on the support 201, can endwisely slipping along support 201.Be provided with limit spring 205 between the adjacent positioned sheet 202, be used for spacer 202 axially opening along support 201.Be provided with alignment pin 206 at support 201, be used for after spacer 202 is tightened up spacer being pinned, to offset the elastic force of limit spring 205, this moment, the pitch of fins of spacer equated with the thickness d t of flat tube.Open alignment pin 206, limit spring 205 drives flat tube bundle and opens under the effect of spring force.Length when being in free state after limit spring 205 is opened and the spacing of the slot on header or the locating dowel are complementary, a pitch of fins after spacer 202 opens is reached set apart from ds.
Usually, ds=dt+ (1.0~1.5) * df, wherein: ds is the pipe distance of setting, and dt is the thickness of flat tube, df is the height of the fin that will insert.This makes space between the flat tube that assembles slightly greater than the height of fin, is easy to assemble fin.
The assembly method of the pipe bundle positioning tool of the described heat exchanger of the present embodiment may further comprise the steps:
1) shown in accompanying drawing 7 (A), the spacer 202 of described pipe bundle positioning tool tightened up pin with the alignment pin 206 on the support 201 afterwards;
2) pilot pin 203 of one group of spacer 202 front end after described the tightening up is inserted in the side micropore of a branch of flat tube that stacks, the pilot pin of the spacer front end after another group is tightened up is inserted in the opposite side micropore of described flat tube bundle;
3) shown in accompanying drawing 7 (B), open the alignment pin 206 on the support, limit spring 205 flicks, and drives spacer 202 and flat tube bundle and opens, and makes pipe apart from reaching the spacing ds that sets;
4) take off the spacer 202 of flat tube both sides, and the flat tube bundle that will open inserts in the slot on header or the locating dowel.
According to different process programs, can be the above-mentioned the 3rd) the step fin of packing into first after finishing, implement again the 4th) step takes off spacer, compresses the slot that flat tube is inserted after flat tube and the fin header; Also can be the above-mentioned the 3rd) after step finished, the whole slot that inserts on header or the locating dowel of the flat tube bundle that directly will open was installed fin again.Different process programs cut both ways, and do not reach restraining the lifting of position fixing process efficient but these schemes all do not affect enforcement of the present invention.

Claims (8)

1. the pipe bundle positioning tool of a heat exchanger comprises support and one group of spacer, is provided with limit rope or limit spring between the adjacent positioned sheet, it is characterized in that:
1) spacer is rack-mount, can endwisely slipping along support;
2) front end of spacer is provided with the pilot pin that the position of one or more and flat tube micropore is complementary, and can insert in one or more micropores of flat tube;
3) limit rope between the spacer or limit spring are in when tightening up state, and the pitch of fins of spacer equates with the thickness of flat tube, therefore the pilot pin of one group of spacer front end can be inserted in the micropore of a branch of flat tube that stacks simultaneously;
When 4) limit rope between the spacer or limit spring were in open configuration, the pitch of fins of spacer reached the distance that sets.
2. the pipe bundle positioning tool of heat exchanger according to claim 1 is characterized in that, the pipe that sets satisfies following the relation apart from the height df of the thickness d t of ds and flat tube, fin: ds=dt+ (1.0~1.5) * df.
3. the pipe bundle positioning tool of heat exchanger according to claim 1, the shape of described spacer is that the rear portion is thicker and anterior thinner, it is characterized in that: the thickness at spacer rear portion equates with the thickness d t of flat tube, the thickness d n of the pilot pin of spacer front portion can insert in the micropore of flat tube pilot pin less than the aperture di of flat tube micropore.
4. the pipe bundle positioning tool of heat exchanger according to claim 1, the thickness of described spacer is uniform, and the aperture di less than the flat tube micropore is characterized in that: also be provided with pad between the described spacer, the thickness d n of spacer equates with the thickness d t of flat tube with the thickness d w sum of pad.
5. the pipe bundle positioning tool of heat exchanger according to claim 1 all is provided with limit rope between the described spacer, and the spacer of end is provided with handle, it is characterized in that, the spacing of the slot on the length of limit rope and header or the locating dowel is complementary.
6. the assembly method of the pipe bundle positioning tool of heat exchanger according to claim 5 is characterized in that, may further comprise the steps:
1) described spacer is tightened up, the pitch of fins of spacer equates with the thickness of flat tube;
2) pilot pin of one group of spacer front end after described the tightening up is inserted in the side micropore of a branch of flat tube that stacks, the pilot pin of the spacer front end after another group is tightened up is inserted in the opposite side micropore of this flat tube bundle;
3) handle on the described spacer of pulling, spacer drives flat tube bundle and opens, and pipe is apart from reaching the spacing that sets;
4) take off the spacer of flat tube both sides, and the flat tube bundle that will open inserts in the slot on header or the locating dowel.
7. the pipe bundle positioning tool of heat exchanger according to claim 1 is provided with alignment pin at described support, is used for after spacer is tightened up spacer being pinned; All be provided with limit spring between the adjacent positioned sheet, it is characterized in that, the spacing of the slot on the length when limit spring is in free state and header or the locating dowel is complementary.
8. the assembly method of the pipe bundle positioning tool of heat exchanger according to claim 7 is characterized in that, may further comprise the steps:
1) alignment pin that described spacer is tightened up on the described support of rear usefulness pins;
2) pilot pin of the described one group of spacer front end that tightens up is inserted in the side micropore of a branch of flat tube that stacks, the pilot pin of the spacer front end that another group is tightened up is inserted in the opposite side micropore of described flat tube bundle;
3) open alignment pin on the described support, described limit spring flicks, and drives spacer and flat tube bundle and opens, and pipe is apart from reaching the spacing that sets;
4) take off the spacer of flat tube both sides, and the flat tube bundle that will open inserts in the slot on header or the locating dowel.
CN201110209080.8A 2011-07-22 2011-07-22 Tube bundle locating fixture of heat exchanger and assembly method thereof Expired - Fee Related CN102886585B (en)

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104785985A (en) * 2015-03-31 2015-07-22 苏州海陆重工股份有限公司 Positioning tool for pipes of cooling coils in fine ash cooler

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4561643A (en) * 1984-12-06 1985-12-31 Ford Motor Company Rack assembly
JPH01188234A (en) * 1988-01-19 1989-07-27 Showa Alum Corp Working for header of flat multihole pipe
JPH09243289A (en) * 1996-03-06 1997-09-19 Calsonic Corp Heat exchanger having mounting bracket
DE102007020835A1 (en) * 2006-06-23 2008-01-03 Behr America, Inc., Troy Heat exchanging device i.e. automotive heat exchanger, for use in e.g. car, has frame elements in frictional connection with header pipe by finger-like projection of pipe, and set of flat pipes in flow connection with pipe
CN201455613U (en) * 2009-07-22 2010-05-12 新乡豫新车辆换热设备股份有限公司 Locating mechanism of tube-fin type radiator string piece
CN202162530U (en) * 2011-07-22 2012-03-14 常州市西屋自动化有限公司 Pipe bundle positioning tool for heat exchanger

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4561643A (en) * 1984-12-06 1985-12-31 Ford Motor Company Rack assembly
JPH01188234A (en) * 1988-01-19 1989-07-27 Showa Alum Corp Working for header of flat multihole pipe
JPH09243289A (en) * 1996-03-06 1997-09-19 Calsonic Corp Heat exchanger having mounting bracket
DE102007020835A1 (en) * 2006-06-23 2008-01-03 Behr America, Inc., Troy Heat exchanging device i.e. automotive heat exchanger, for use in e.g. car, has frame elements in frictional connection with header pipe by finger-like projection of pipe, and set of flat pipes in flow connection with pipe
CN201455613U (en) * 2009-07-22 2010-05-12 新乡豫新车辆换热设备股份有限公司 Locating mechanism of tube-fin type radiator string piece
CN202162530U (en) * 2011-07-22 2012-03-14 常州市西屋自动化有限公司 Pipe bundle positioning tool for heat exchanger

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104785985A (en) * 2015-03-31 2015-07-22 苏州海陆重工股份有限公司 Positioning tool for pipes of cooling coils in fine ash cooler

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