Summary of the invention
In view of the above, the present invention has been proposed.The present invention is intended to solve above technical problem with other.
According to the present invention, a kind of FPC automatic moulding machine is provided, comprising: with many metal line travel permit coil holder module added and that export to expect orientation; The coating module of automatic transport covering membrane tape and gluing; Gluing from the covering membrane tape of coating module output is toasted the baking module of typing; To from the covering membrane tape of the baking module output coverlay punching module in the precalculated position punching; Will be from the metal wire travel permit of automation coil holder module output and the hot roll extrusion module of the covering membrane tape hot pressing of exporting from coverlay punching module; To carry out punching from the metal wire travel permit of the hot pressing covering membrane tape of hot roll extrusion module output and form the circuit punching module of flexible circuit board; With to the rewinding module from the flexible circuit board auto reeling rewinding of circuit punching module output.
According to a preferred embodiment of the invention, described FPC automatic moulding machine comprises the program control module of each module coordination operation of control FPC automatic moulding machine.
According to another preferred embodiment of the invention, automation coil holder module is with the automation coil holder module of metal wire travel permit with the orientation output of basic horizontal.
According to another preferred embodiment of the invention, the coating module is the automation coating module that can also can automatically control to the covering membrane tape automatic glue application glue-spread.
According to another preferred embodiment of the invention, the baking module is the baking module that can automatically control baking temperature and time.
According to another preferred embodiment of the invention, coverlay punching module comprises power submodule group and punching die.
According to another preferred embodiment of the invention, hot roll extrusion module comprises lower pressure wheel and the pad roller of coordinated manipulation to carry out hot pressing.
According to another preferred embodiment of the invention, lower pressure wheel and pad roller are all with heater.
According to another preferred embodiment of the invention, circuit punching module comprises power submodule group, is used for the tensioning submodule group of tension metal circuit bar, and the punching die that the metal wire travel permit is carried out the circuit punching.
According to another preferred embodiment of the invention, the rewinding module is included in the rewinding dish of auto reeling flexible circuit board under the motor-driven.
The present invention can realize the automatic moulding manufacturing of flexible circuit board, and production cost is low, and efficient is high.
In following description to the drawings and specific embodiments, will set forth one or more embodiments of the detail of the present invention.From these descriptions, accompanying drawing and claim, can know other features, objects and advantages of the present invention.
Description of drawings
By reading in conjunction with the following drawings this specification, it is more apparent that features, objects and advantages of the invention will become, in the accompanying drawings:
Fig. 1 is the technological process of production schematic diagram of according to an embodiment of the invention automated production FPC.
Fig. 2 is the complete machine schematic diagram of according to an embodiment of the invention FPC automatic moulding machine.
Fig. 3 schematically illustrates the coil holder module of the FPC automatic moulding machine of one embodiment of the invention.
Fig. 4 schematically illustrates the coverlay punching module of the FPC automatic moulding machine of one embodiment of the invention.
Fig. 5 schematically illustrates the hot roll extrusion module of the FPC automatic moulding machine of one embodiment of the invention.
Fig. 6 schematically illustrates the circuit punching module of the FPC automatic moulding machine of one embodiment of the invention.
Fig. 7 schematically illustrates the rewinding module of the FPC automatic moulding machine of one embodiment of the invention.
Fig. 8 schematically illustrates the program control module of the FPC automatic moulding machine of one embodiment of the invention.
Embodiment
Before describing the present invention in detail, it will be appreciated by those skilled in the art that
Below in conjunction with drawings and Examples specific embodiments of the invention are further described.
Fig. 1 is the technological process of production schematic diagram of according to an embodiment of the invention automated production FPC, has shown the typical process flow of the FPC of one embodiment of the present invention.
Fig. 2 is the schematic diagram of FPC automatic moulding machine 1 according to an embodiment of the invention, schematic presentation its part module.This FPC automatic moulding machine 1 has been realized the automation mechanized operation of the overall forming production line of FPC, easy to operate (one-touch operation), and can realize Automatic Control.In addition, it can adopt general 380V AC power supplies, the compressed air>=0.5Mpa of utilization.Its PLC control system can realize lacking auto monitoring and measurement and the control of material, baking temperature, all kinds of faults etc.
According to one preferred embodiment of the present invention, FPC automatic moulding machine 1 mainly comprises eight large modules: coil holder module 10, coating module 11, baking module 12, coverlay punching module 13, hot roll extrusion module 14, circuit punching module 15, rewinding module 16 and program control module 17.The overall dimensions of one preferred embodiment of the board of FPC automatic moulding machine are arranged to: 8.5 meters 1.2 meters 1.5 meters of (wide) X of (length) X (height), day production capacity is the FPC about 300 meters.
As depicted in figs. 1 and 2, at operation A, 11 places carry out gluing to covering membrane tape at the coating module.
In process B, the gluing at baking module 12 places to covering membrane tape carries out baking-curing.
At operation C, at coverlay punching module 13 places to from the covering membrane tape of baking module 12 output in the precalculated position punching.Preferred embodiment according to baking module 12 can toast typing with the glue on the coverlay (for example PET film band), and its length is about about 4 meters (certainly, length is decided according to the glue characteristic), and can automatically control baking temperature.
In parallel step D, with the line outlet output of metal wire travel permit (for example copper strips) from coil holder module 10, prepare to carry out the contraposition pressing with covering membrane tape.
Then, at operation E, at hot roll extrusion module 14 places, will carry out hot pressing with the covering membrane tape of exporting from coverlay punching module 13 from the metal wire travel permit of automation coil holder module 10 outputs.
At operation F, at circuit perforating die group 15 places, will carry out punching and form flexible circuit board from the metal wire travel permit of the hot pressing covering membrane tape of hot roll extrusion module 14 outputs.
At operation G, at rewinding module 16 places, to carrying out the auto reeling rewinding from the flexible circuit board of circuit punching module 15 outputs.
Fig. 3 schematically illustrates the coil holder module 10 of the FPC automatic moulding machine of one embodiment of the invention, schematically illustrates the copper strips 101 and the total line outlet 102 that are arranged on the coil holder.As shown in Figure 3, can be with many strip metals bar, for example 90 wires are fixed on the coil holder module 10: each copper strips in square frame location, playback single copper strips in total line outlet 102.
Fig. 4 schematically illustrates the coverlay punching module 13 of the FPC automatic moulding machine of one embodiment of the invention.As shown in Figure 4, the power submodule group 131 and the punching die 132 that have shown coverlay punching module 13.Power submodule group 131 provides power for coverlay punching module 13, for example pneumatic source or electronic source.132 of punching dies are used for coverlay is carried out punching at predetermined design attitude.
Fig. 5 schematically illustrates the hot roll extrusion module 14 of the FPC automatic moulding machine of one embodiment of the invention.
According to another preferred embodiment of the invention, hot roll extrusion module 14 comprises lower pressure wheel 141 and the pad roller 142 of coordinated manipulation to carry out hot pressing.Lower pressure wheel 141 and pad roller 142 synchronous rolling under the driving of servomotor carry out pressing to coverlay and copper strips, and move forward with copper strips and coverlay.Lower pressure wheel 141 can move up and down, in order to adjust the pressure of pressing, and is convenient for changing material.According to another preferred embodiment, lower pressure wheel 141 and pad roller 142 are all with heater, and hot like this roll extrusion module 14 just can apply certain pressure and heating to product simultaneously.
Fig. 6 schematically illustrates the circuit punching module 15 of the FPC automatic moulding machine of one embodiment of the invention.Circuit punching module 15 mainly is comprised of circuit punching die 153, power module 151, tensioning submodule group 152.Circuit (copper strips) for example carries out the punching press punching by circuit punching die 153 at design attitude.
Fig. 7 schematically illustrates the rewinding module 16 of the FPC automatic moulding machine of one embodiment of the invention.As shown in Figure 7, the rewinding dish 161 of rewinding module 16 automatic material receiving under the driving of servomotor is for example by reeling to realize to the flexible circuitry board finished product.
Fig. 8 schematically illustrates the program control module of the FPC automatic moulding machine of one embodiment of the invention.Each assembly coordination of this program control module control FPC automatic moulding machine complete machine, wherein, the PLC control system can realize auto monitoring and measurement and the control to scarce material, baking temperature, all kinds of faults etc., and its touch-screen can show the running status of looking each key component.
Although the present invention is described in conjunction with copper circuit (copper strips), but those skilled in the art obviously are appreciated that the metal that other are suitable, for example aluminium, aluminium alloy and copper-aluminium, copper-nickel, the compound raw material of aluminium-nickel all can be used for making the circuit of flexible circuit board of the present invention.
Above by the agency of specific embodiments of the invention.Yet should be appreciated that under the premise without departing from the spirit and scope of the present invention, can carry out various modifications.Therefore, other embodiment also belongs to the protection range of claim of the present invention.Scope of the present invention is only limited by paying claim.