CN102882326A - Outer rotor motor stator processing device and processing method thereof - Google Patents
Outer rotor motor stator processing device and processing method thereof Download PDFInfo
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- CN102882326A CN102882326A CN2012103104200A CN201210310420A CN102882326A CN 102882326 A CN102882326 A CN 102882326A CN 2012103104200 A CN2012103104200 A CN 2012103104200A CN 201210310420 A CN201210310420 A CN 201210310420A CN 102882326 A CN102882326 A CN 102882326A
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- knife rest
- motor stator
- outer rotator
- stator
- chuck
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Abstract
The invention provides an outer rotor motor stator processing device and an outer rotor motor stator processing method by utilizing the processing device. The processing device comprises a machine tool body (1), a straight guide rail (2) which is horizontally fixed on the machine tool body (1), a clamp (3) fixed on the machine tool body (1), and a first knife rest (4) and a second knife rest (5) which are respectively positioned on two sides of the clamp (3). The processing method comprises the following steps of: pressing an end cover (11) into a stator armature (12) of an outer rotor motor stator; arranging the outer rotor motor stator in the clamp (3); making the clamp (3) drive the outer rotor motor stator to rotate together; and starting a servo motor of the first knife rest (4) and the second knife rest (5), so that the first knife rest (4) and the second knife rest (5) are simultaneously fed to the clamp (3) along the guide rail (2), and two bearing chambers of the outer rotor motor stator are simultaneously processed. By the processing method, the coaxiality of the two bearing chambers can be guaranteed, the processing precision is improved, and the processing time is saved.
Description
Technical field
The present invention relates to the external rotor electric machine processing technique field, the processing method that is specifically related to a kind of processing unit (plant) of motor stator for outer rotator and utilizes the motor stator for outer rotator that this processing unit (plant) carries out.
Background technology
In the prior art, the processing of motor stator for outer rotator is carried out at centre numerically controlled lathe.The general course of processing is: (1) clamps the position of Φ F on the end cap at centre numerically controlled lathe, process the size (so that end cap can be pressed into the stator armature of motor stator for outer rotator) of Φ D and the bearing chamber of Φ B position; (2) folder that changes the outfit, the position of clamping Φ D on the end cap processes the bearing chamber of Φ A position; (3) end cap is pressed into the stator armature of motor stator for outer rotator.There is following defective in the processing method of this motor stator for outer rotator: at first this processing method need to change the outfit and press from both sides processing, because error is too large behind the folder that changes the outfit, the end cap after the processing can't guarantee the axiality of two bearing chambers (Φ A position and Φ B position) substantially; Secondly prove through production practices, be pressed into again the stator armature of motor stator for outer rotator after two bearing chamber processing of end cap, cause the size of end cap to change, thereby do not meet production requirement.
Summary of the invention
Technical problem to be solved by this invention provides a kind of processing unit (plant) of motor stator for outer rotator, and the processing method of utilizing the motor stator for outer rotator that this processing unit (plant) carries out, this processing method can be processed two bearing chambers of motor stator for outer rotator simultaneously, effectively guarantee the axiality of two bearing chambers, not only greatly improve machining accuracy, effectively saved process time again.
The technical solution adopted in the present invention is:
A kind of processing unit (plant) of motor stator for outer rotator, this processing unit (plant) is a kind of double end turning lathe: comprise that lathe bed, level are fixed in the straight guide rail of lathe bed, are fixed in the anchor clamps of lathe bed, the first knife rest that lays respectively at the anchor clamps both sides and the second knife rest.Be connected with hydraulic chuck by rolling bearing on the described anchor clamps, the stator core cylindrical tight fit of hydraulic chuck inner chamber and motor stator for outer rotator when described hydraulic chuck is wedge structure and voussoir clamping, namely when Hydraulic Station during to hydraulic pressure chuck right side oil pocket fuel feeding, voussoir moves to left, and the hydraulic chuck inner chamber diminishes, and the stator core cylindrical that clamps motor stator for outer rotator is Φ C position, when Hydraulic Station during to chuck left side oil pocket fuel feeding, voussoir moves to right, and it is large that the hydraulic chuck inner chamber becomes, and decontrols motor stator for outer rotator.Described hydraulic chuck is connected with the chuck drive motors by belt and can drives motor stator for outer rotator and be rotated take cavity as axle.Have oat tail groove structure on the described guide rail, described the first knife rest, the second knife rest are connected with guide rail by oat tail groove structure, described the first knife rest, the second knife rest respectively are subjected to a servomotor to become the horizontal slip kinematic pair by reduction box control along guide rail, can be simultaneously along guide rail to the anchor clamps feeding.Cavity, the second knife rest in described the first knife rest, the motor stator for outer rotator are on the same level line, like this when the first knife rest, the second knife rest during simultaneously along guide rail to the anchor clamps feeding, the first knife rest, the second knife rest can be just is that Φ A position and Φ B position process simultaneously to two bearing chambers of motor stator for outer rotator.
Utilize the processing method of the motor stator for outer rotator that the processing unit (plant) of above-mentioned motor stator for outer rotator carries out, may further comprise the steps:
(1) revise the size of Φ D position on the end cap, end cap be pressed into the stator armature of motor stator for outer rotator, make end cap just with the stator armature tight fit;
(2) motor stator for outer rotator is packed in the anchor clamps, the stator core cylindrical that clamps motor stator for outer rotator with hydraulic chuck is Φ C position;
(3) drive motors of startup hydraulic chuck makes hydraulic chuck drive motor stator for outer rotator and rotates together;
(4) starting the servomotor of the first knife rest, the second knife rest, make the first knife rest, the second knife rest simultaneously along guide rail to the anchor clamps feeding, is simultaneously disposable machining of Φ A position and Φ B position with two bearing chambers of motor stator for outer rotator.
Compared with prior art, the present invention has following remarkable advantage and beneficial effect: the present invention utilizes homemade processing unit (plant)---the processing to motor stator for outer rotator that double end turning lathe carries out, owing to being that Φ C position is as machining benchmark with the stator core cylindrical, consistent with design basis in the course of processing, there is not accumulated error, two bearing chambers (Φ A position and Φ B position) are disposable machining simultaneously, can fully guarantee the axiality of two bearing chambers, greatly improved machining accuracy, to satisfy effectively production requirement.Simultaneously, just Φ A position and Φ B position are processed after end cap being pressed into the stator armature of motor stator for outer rotator, the size of Φ A position and Φ B position can not change because of press-fiting.In addition, the processing method of motor stator for outer rotator of the present invention has also been saved process time greatly, has improved working (machining) efficiency, has saved cost.
Description of drawings
Shown in Figure 1 is the structural representation of motor stator for outer rotator of the present invention;
Shown in Figure 2 is the schematic diagram that motor stator for outer rotator of the present invention is processed at the processing unit (plant) of motor stator for outer rotator.
Wherein: 1, lathe bed; 2, guide rail; 3, anchor clamps; 3.1, chuck; 4, the first knife rest; 5, the second knife rest; 6, Hydraulic Station; 7, belt; 8, chuck drive motors; 9, servomotor; 10, reduction box; 11, end cap; 12, stator armature; 13, cavity.
Embodiment
Below in conjunction with embodiment the present invention is further described in detail, but is not limited to this.
The concrete fixed form of straight guide rail 2(that comprise the processing unit (plant) of motor stator for outer rotator of the present invention lathe bed 1, level are fixed in lathe bed 1 is that screw connects or welding), the concrete fixed form of anchor clamps 3(that is fixed in lathe bed 1 is that screw connects or welding), lay respectively at the first knife rest 4 and second knife rest 5 on anchor clamps 3 both sides.
Be connected with hydraulic chuck 3.1 by rolling bearing on the described anchor clamps 3, the stator core cylindrical tight fit of hydraulic chuck 3.1 inner chambers and motor stator for outer rotator when described hydraulic chuck 3.1 is wedge structure and voussoir clamping, namely when Hydraulic Station 6 is given hydraulic pressure chuck 3.1 right side oil pocket fuel feeding, voussoir moves to left, hydraulic chuck 3.1 inner chambers diminish, the stator core cylindrical that clamps motor stator for outer rotator is Φ C position, when Hydraulic Station 6 is given chuck left side oil pocket fuel feeding, voussoir moves to right, it is large that hydraulic chuck 3.1 inner chambers become, and decontrols motor stator for outer rotator.Described hydraulic chuck 3.1 is connected with chuck drive motors 8 by belt 7 and can drives motor stator for outer rotator and be rotated take cavity 13 as axle.Hydraulic Station 6, chuck drive motors 8 are bolted and are fixed on the lathe bed 1.
Have oat tail groove structure on the described guide rail 2, described the first knife rest 4, the second knife rest 5 are connected with guide rail 2 by oat tail groove structure, and described the first knife rest 4, the second knife rest 5 respectively are subjected to a servomotor 9 to become the horizontal slip kinematic pair by reduction box 10 controls along guide rail 2.Servomotor 9, reduction box 10 are bolted and are fixed on the lathe bed 1.
Utilize the processing method of the motor stator for outer rotator that the processing unit (plant) of above-mentioned motor stator for outer rotator carries out, may further comprise the steps:
(1) revise the size of Φ D position on the end cap 11, end cap 11 be pressed into the stator armature 12 of motor stator for outer rotator, make end cap 11 just with stator armature 12 tight fits;
(2) motor stator for outer rotator is packed in the anchor clamps 3, the stator core cylindrical that clamps motor stator for outer rotators with hydraulic chuck 3.1 is Φ C position;
(3) drive motors of startup hydraulic chuck 3.1 makes hydraulic chuck 3.1 drive motor stator for outer rotators and rotates together;
(4) starting the servomotor of the first knife rest 4, the second knife rest 5, make the first knife rest 4,5 simultaneously 3 feedings along guide rail 2 to anchor clamps of the second knife rest, is simultaneously disposable machining of Φ A position and Φ B position with two bearing chambers of motor stator for outer rotator.
The above embodiment of the present invention is can not be used for restriction the present invention to explanation of the present invention, and the implication suitable with claims of the present invention and any change in the scope all should be thought to be included in the scope of claims.
Claims (2)
1. the processing unit (plant) of a motor stator for outer rotator, it is characterized in that: comprise lathe bed (1), level is fixed in the straight guide rail (2) of lathe bed (1), be fixed in the anchor clamps (3) of lathe bed (1), lay respectively at the first knife rest (4) and second knife rest (5) on anchor clamps (3) both sides, described anchor clamps (3) are upper to be connected with hydraulic chuck (3.1) by rolling bearing, the stator core cylindrical tight fit of hydraulic chuck (3.1) inner chamber and motor stator for outer rotator when described hydraulic chuck (3.1) is wedge structure and voussoir clamping, described hydraulic chuck (3.1) is connected with the chuck drive motors by belt and can drives motor stator for outer rotator and be rotated take cavity (13) as axle, described guide rail has oat tail groove structure on (2), described the first knife rest (4), the second knife rest (5) is connected with guide rail (2) by oat tail groove structure, described the first knife rest (4), the second knife rest (5) respectively is subjected to a servomotor to become the horizontal slip kinematic pair along guide rail (2), described the first knife rest (4) by reduction box control, cavity (13), the second knife rest (5) is on the same level line.
2. utilize the processing method of the motor stator for outer rotator that the processing unit (plant) of above-mentioned motor stator for outer rotator carries out, it is characterized in that: may further comprise the steps:
(1) revise the size of the upper Φ D position of end cap (11), end cap (11) be pressed into the stator armature (12) of motor stator for outer rotator, make end cap (11) just with stator armature (12) tight fit;
(2) motor stator for outer rotator is packed in the anchor clamps (3), the stator core cylindrical that clamps motor stator for outer rotator with chuck (3.1) is Φ C position;
(3) drive motors of startup chuck (3.1) makes chuck (3.1) drive motor stator for outer rotator and rotates together;
(4) servomotor of startup the first knife rest (4), the second knife rest (5), making the first knife rest (4), the second knife rest (5) simultaneously along guide rail (2) to anchor clamps (3) feeding, is simultaneously disposable machining of Φ A position and Φ B position with two bearing chambers of motor stator for outer rotator.
Priority Applications (1)
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CN201210310420.0A CN102882326B (en) | 2012-08-29 | 2012-08-29 | Outer rotor motor stator processing device and processing method thereof |
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CN201210310420.0A CN102882326B (en) | 2012-08-29 | 2012-08-29 | Outer rotor motor stator processing device and processing method thereof |
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CN102882326A true CN102882326A (en) | 2013-01-16 |
CN102882326B CN102882326B (en) | 2014-08-27 |
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CN201210310420.0A Expired - Fee Related CN102882326B (en) | 2012-08-29 | 2012-08-29 | Outer rotor motor stator processing device and processing method thereof |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104079127A (en) * | 2013-03-28 | 2014-10-01 | 西安航天精密机电研究所 | Processing method of bearing mounting holes in rotor covers of gyro machine, and fixture |
Citations (7)
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DE2638876A1 (en) * | 1976-08-28 | 1978-03-09 | Hofmann Gmbh & Co Kg Maschinen | Rotor balancing device of compact construction - uses axially and longitudinally movable double cutter unit |
US4207484A (en) * | 1977-03-18 | 1980-06-10 | Asea Aktiebolag | Support apparatus for an electrical rotary machine |
JP2001323899A (en) * | 2000-05-16 | 2001-11-22 | Ishikawajima Harima Heavy Ind Co Ltd | High speed motor driven compressor and assembling method thereof |
CN201316804Y (en) * | 2008-12-25 | 2009-09-30 | 山东济宁特力机床有限公司 | Motor shell two end surface and spigot double tool rest digital control lathe |
CN201369646Y (en) * | 2009-01-12 | 2009-12-23 | 北京毕捷电机股份有限公司 | Motor assembling machine |
CN202291418U (en) * | 2011-10-26 | 2012-07-04 | 沈阳市大鑫数控机械有限责任公司 | Medium-drive and double tool rest fully-automatic numerical controlled lathe |
CN202741745U (en) * | 2012-08-29 | 2013-02-20 | 宁波狮球通风机电有限公司 | Machining device for outer rotor motor stator |
-
2012
- 2012-08-29 CN CN201210310420.0A patent/CN102882326B/en not_active Expired - Fee Related
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2638876A1 (en) * | 1976-08-28 | 1978-03-09 | Hofmann Gmbh & Co Kg Maschinen | Rotor balancing device of compact construction - uses axially and longitudinally movable double cutter unit |
US4207484A (en) * | 1977-03-18 | 1980-06-10 | Asea Aktiebolag | Support apparatus for an electrical rotary machine |
JP2001323899A (en) * | 2000-05-16 | 2001-11-22 | Ishikawajima Harima Heavy Ind Co Ltd | High speed motor driven compressor and assembling method thereof |
CN201316804Y (en) * | 2008-12-25 | 2009-09-30 | 山东济宁特力机床有限公司 | Motor shell two end surface and spigot double tool rest digital control lathe |
CN201369646Y (en) * | 2009-01-12 | 2009-12-23 | 北京毕捷电机股份有限公司 | Motor assembling machine |
CN202291418U (en) * | 2011-10-26 | 2012-07-04 | 沈阳市大鑫数控机械有限责任公司 | Medium-drive and double tool rest fully-automatic numerical controlled lathe |
CN202741745U (en) * | 2012-08-29 | 2013-02-20 | 宁波狮球通风机电有限公司 | Machining device for outer rotor motor stator |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104079127A (en) * | 2013-03-28 | 2014-10-01 | 西安航天精密机电研究所 | Processing method of bearing mounting holes in rotor covers of gyro machine, and fixture |
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