CN102879707A - Network harness conducting machine - Google Patents

Network harness conducting machine Download PDF

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Publication number
CN102879707A
CN102879707A CN2012103723944A CN201210372394A CN102879707A CN 102879707 A CN102879707 A CN 102879707A CN 2012103723944 A CN2012103723944 A CN 2012103723944A CN 201210372394 A CN201210372394 A CN 201210372394A CN 102879707 A CN102879707 A CN 102879707A
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CN
China
Prior art keywords
interface board
wire harness
power module
network
conducting machine
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN2012103723944A
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Chinese (zh)
Inventor
耿全领
陈颖萍
于纪坤
程宝伟
张少华
冯小凯
宋志芳
郭松魁
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
HIGH-TECH ZONE BRANCH BRANCH OF ZHENGZHOU JINGYIDA AUTO PARTS Co Ltd
Original Assignee
HIGH-TECH ZONE BRANCH BRANCH OF ZHENGZHOU JINGYIDA AUTO PARTS Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by HIGH-TECH ZONE BRANCH BRANCH OF ZHENGZHOU JINGYIDA AUTO PARTS Co Ltd filed Critical HIGH-TECH ZONE BRANCH BRANCH OF ZHENGZHOU JINGYIDA AUTO PARTS Co Ltd
Priority to CN2012103723944A priority Critical patent/CN102879707A/en
Publication of CN102879707A publication Critical patent/CN102879707A/en
Pending legal-status Critical Current

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Abstract

The invention discloses a network harness conducting machine. The network harness conducting machine is characterized in that an industrial personal computer, a power module and an interface board are mounted in a framework, an expansion card is installed on the industrial personal computer and is connected to the interface board by a harness, the power module is connected to a power input end of the interface board, the interface board is connected onto a detecting table at the front of the framework, a plurality of detecting assemblies are distributed on the detecting table and are distributed on a detecting plate via harness detecting jacks, the harness detecting jacks are connected onto the interface board, and the interface board is further connected with a computer display, a keyboard and a mouse device. Employees at testing stations inspect products to be inspected according to production instructions and corresponding technical documents. A system can automatically print material labels according to the production instructions after the products pass the inspection, the employees at the testing stations adhere the material labels on the qualified products, and then a warehousing procedure can be handled. The integral network harness conducting machine can be used for various tests and networking tests and is convenient and practical.

Description

Network wire harness conducting machine
Technical field
The present invention relates to wireline inspection equipment, specifically relate to a kind of network wire harness conducting machine.
Background technology
Bunch product production requirement conducting good (bad without short circuit, open circuit, dislocation etc.), low resistance, highly reliable etc.Most of bunch product manufacturer all adopts self-made tooling and conducting machine to carry out the wire harness quality control.Although and at present on the market conducting machine is of a great variety, nodes has from 128-2000, and part conducting machine provides the PC software interface as man-machine interface, all is each station independent operating, can not group net operation.
The passenger vehicle bunch product is owing to the customization reason, and is wide in variety, and variation is fast, and technological document upgrades frequently in process of production, brings inconvenience for the production of bunch product, detection, may cause transmitting wrong generation defective products because of technological document.For integrated operations such as the production schedule that guarantees bunch product, row's products, checks, need exploitation one to overlap the production management dispatching system and support.
Summary of the invention
The objective of the invention is to overcome the deficiency in the above-mentioned technology, a kind of network wire harness conducting machine be provided.
For realizing purpose of the present invention, now according to following technical scheme: a kind of network wire harness conducting machine, in a frame, industrial computer to be installed, power module, interface board, expansion card is installed on the industrial computer, expansion card is connected to interface board by wire harness, power module is connected to the interface board power input, interface board is connected on the monitor station of frame front, a plurality of test set distribute on the described monitor station, test set is to detect jack by wire harness to be distributed on the check-out console, wire harness detects jack and is connected on the interface board, and interface board also is connected with computer monitor, keyboard, mouse apparatus.
The wire harness of each test set detects jack and is connected with compressed air pipe on the described monitor station back side, wire harness to be measured inserts to be fixed by air pressure by compressed air pipe after wire harness detects jack, manual ejection switch also is installed on compressed air pipe, manually eject switch and be installed on the frame front monitor station, can open the taking-up of the convenient wire harness to be measured of compressed air pipe.
Solenoid valve also is installed on described compressed air pipe, can controls the switch of all compressed air pipes, the power of electromagnetic valve control end is connected to interface board.
Test result hummer and test passes warning light also are installed on monitor station, and test result hummer and test passes warning light are connected respectively on the interface board.
Described power module adopts ACDC24V power module and two modules of ACDC5V power module, and the ACDC5V power module is connected on the interface board by the wire correspondence, the ACDC24V power module by a relay after correspondence be connected on the interface board.
Beneficial effect of the present invention is: network wire harness conducting machine based on database, network technology and industrial data acquisition technique, and utilize the realization of industrial computer and PCI industrial data analog input card to the scanning of wire harness node, finish the detection to the wire harness conduction; The mode of utilizing network and database technology to share the stand configuration file realize local test and management and and the data management of production management dispatching system; Production ordering and relevant art file can directly be issued to the nominative testing station according to each station stand configuration with the task degree of saturation by Production Scheduling System.Test station employee tests to product to be checked according to production ordering and relevant art file.After the assay was approved, system can be according to production ordering automatic printing goods and materials label, and test station employee is attached to the goods and materials label on the product that is up to the standards, and just can handle the warehouse-in formality.Whole device can carry out multiple test and networking test, and is convenient and practical.
Description of drawings
Fig. 1 is the structural front view of network wire harness conducting machine of the present invention.
Fig. 2 is the structure rear view of network wire harness conducting machine of the present invention.
Fig. 3 is the structural perspective of network wire harness conducting machine of the present invention.
Embodiment
Below in conjunction with the drawings and specific embodiments the present invention is further elaborated.
Such as Fig. 1, Fig. 2, shown in Figure 3, a kind of network wire harness conducting machine, that industrial computer 2, power module, interface board 3 are installed in a frame 1, expansion card 4 is installed on the industrial computer 2, expansion card 4 is connected to interface board 3 by wire harness 41, power module 5 is connected to interface board 3 power inputs, and interface board 3 is connected on the monitor station 6 of frame 1 front portion.
The a plurality of test set 61 of distribution on the described monitor station 6, test set 61 are to detect jack 62 by wire harness to be distributed on the test set 61, and wire harness detects jack 62 and is connected on the interface board 3, and interface board 3 also is connected with computer monitor 7, keyboard 8, mouse apparatus 9.
The wire harness of each test set 61 detects jack 62 and is connected with compressed air pipe 10 on described monitor station 6 back sides, and manual ejection switch 63 also is installed on compressed air pipe 10.
On described compressed air pipe 10 solenoid valve 11 is installed also, solenoid valve 11 power control terminals are connected to interface board 3.
Test result hummer 64 and test passes warning light 65 also are installed on monitor station 6, and test result hummer 64 and test passes warning light 65 are connected respectively on the interface board.
Described power module adopts ACDC24V power module 51 and 52 two modules of ACDC5V power module, and ACDC5V power module 52 is connected on the interface board 3 by the wire correspondence, and the ACDC24V power module is connected on the interface board 3 by a relay 53 rear correspondences.
Network wire harness conducting machine of the present invention can be used for the detection of connectivity of all bunch products, and test node is counted 40--480 and can be expanded, and acousto-optic hint, automatic spring and label printing function are provided.
At hardware aspect, network conducting machine is preferably selected the RPC-510D industrial computer (500G, 2G, Intel E6400, PBP-15P12B) of North China industry control and the PCI2322 interface board (96 tunnel two-way IO) of Altay science and technology, convert the scan matrix of maximum 480 X 480 to by homemade interface board, the wire harness conduction test of maximum 480 nodes can be provided.Wire harness by the jacket mould on the table top be connected with interface board.In a single day wire harness inserts sheath, starts locking switch and will prevent that plug from skidding off; After wire harness detected end, industrial computer showed that at display result and stand carry out acousto-optic hint simultaneously according to test result, then controls the solenoid valve action, discharges locking switch, and the test man just can take out wire harness.
The software aspect: network conducting machine carries database, and the database by network technology and production management dispatching system server carries out data sharing.Server is according to information such as the table top configuration of every network conducting machine, workshop section, teams and groups, task, status of equipments, the test station that production task and correlation technique file are directly issued.The test man detects product to be measured according to instruction.Detect qualified after, the conducting machine is printed a goods and materials label at label machine automatically, then preserves test data.The test man to the bunch product that is up to the standards, just can pack warehouse-in with label sticking.Production management and qualitative control can be extracted the report file that generates separately from test data.
The software major function comprises:
1, the wire harness conduction detects: comprise that the faults such as open circuit to wire harness, short circuit, dislocation detect.
2, employee and rights management: the increase of employee's job number, name and authority, modification and deletion.
3, test and table top node configuration feature: the one-to-one relationship setting between stand sheath, node and the conducting contact.
4, self-learning function: the conducting of collected specimens wire harness concerns automatically, and preserves as a reference.
5, wire harness conducting relation table imports and management: wire harness conducting relation can import from server or other computers, supports text and EXCELL form to import.
6, automatically total ejection function: after the wire harness detection was qualified, the automatic control electric magnet valve was opened the pneuma-lock switch and is kept a period of time, makes things convenient for the test man to take off wire harness.
7, task management and label printing function: according to assigning of task, detect qualified rear printing goods and materials label at wire harness, and qualified quantity is counted.In case meet job order quantity, then this task finishes.
8, data query, report generation and printing function: test result is gathered and generating report forms according to requirements such as member's job number, time, product category, fault types, and what need printing can provide printing function.
9, share with the communications and data of production management dispatching system: local data base can be shared the information such as table top configuration, station, job number, task form by production management dispatching system server.Distribute production task to make things convenient for the production management dispatching system.

Claims (6)

1. network wire harness conducting machine, it is characterized in that: it is that industrial computer (2), power module (5), interface board (3) are installed in a frame (1), expansion card (4) is installed on the industrial computer (2), expansion card (4) is connected to interface board (3) by wire harness (41), power module (5) is connected to interface board (3) power input, and interface board (3) is connected on the anterior monitor station (6) of frame (1).
2. a kind of network wire harness conducting machine according to claim 1, it is characterized in that: the upper a plurality of test set (61) that distribute of described monitor station (6), monitoring group (61) is to detect jack (62) by wire harness to be distributed on the check-out console (63), wire harness detects jack (62) and is connected on the interface board (3), and interface board (3) also is connected with computer monitor (7), keyboard (8), mouse apparatus (9).
3. a kind of network wire harness conducting machine according to claim 1 is characterized in that: the wire harness of each test set (61) detects jack (62) and is connected with compressed air pipe (10) on described monitor station (6) back side.
4. according to claim 1 or 3 described a kind of network wire harness conducting machines, it is characterized in that: solenoid valve (11) also is installed on described compressed air pipe (10), and solenoid valve (11) power control terminal is connected to interface board (3).
5. a kind of network wire harness conducting machine according to claim 1 and 2, it is characterized in that: test result hummer (64) and test passes warning light (65) also are installed on monitor station (6), and test result hummer (64) and test passes warning light (65) are connected respectively on the interface board.
6. a kind of network wire harness conducting machine according to claim 1, it is characterized in that: described power module (5) adopts ACDC24V power module (51) and (52) two modules of ACDC5V power module, ACDC5V power module (52) is connected on the interface board (3) by the wire correspondence, and the ACDC24V power module is connected on the interface board (3) by correspondence behind the relay (53).
CN2012103723944A 2012-09-29 2012-09-29 Network harness conducting machine Pending CN102879707A (en)

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Application Number Priority Date Filing Date Title
CN2012103723944A CN102879707A (en) 2012-09-29 2012-09-29 Network harness conducting machine

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Application Number Priority Date Filing Date Title
CN2012103723944A CN102879707A (en) 2012-09-29 2012-09-29 Network harness conducting machine

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104598114A (en) * 2015-02-28 2015-05-06 苏州路之遥科技股份有限公司 Editing method for microcomputer test process of wiring harness intelligent testing machine
CN108036822A (en) * 2017-12-14 2018-05-15 柳州方盛电气系统有限公司 A kind of bundle assembly electrical property and air-tightness testing device and its test method
CN108819876A (en) * 2018-07-06 2018-11-16 伯艳平 Automotive wire bundle electrically detects plastic clip installation integration apparatus
CN108845222A (en) * 2018-07-10 2018-11-20 洛阳彤明电子科技有限公司 A kind of assemble method of the conduction detection platform device of computer detection electric wire
CN109001584A (en) * 2018-07-10 2018-12-14 洛阳彤明电子科技有限公司 A kind of operating method of the conduction detection platform device of computer detection electric wire

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CN201812020U (en) * 2010-10-20 2011-04-27 天津豪风机电设备有限公司 Automotive wiring harness conduction detecting system
JP2011170454A (en) * 2010-02-16 2011-09-01 Yazaki Corp Wire harness connnectivity inspection method and wire harness connnectivity inspection program
CN202013427U (en) * 2011-01-30 2011-10-19 德尔福派克电气系统有限公司 Intelligent detection system for clamping nail
CN102508099A (en) * 2011-11-03 2012-06-20 芜湖天海电装有限公司 Electric device with conducted wire harness loop

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2599595Y (en) * 2003-01-16 2004-01-14 中国航空工业第一集团公司航空动力控制系统研究所 Line pencil detector
JP2006308470A (en) * 2005-04-28 2006-11-09 Sumitomo Wiring Syst Ltd Conduction tester of wire harness
CN2833621Y (en) * 2005-10-26 2006-11-01 青岛三元集团股份有限公司 Wire bundle testing apparatus
CN101937038A (en) * 2009-07-02 2011-01-05 中国第一汽车集团公司无锡油泵油嘴研究所 Intelligent multi-core cable harness detection device
CN101963641A (en) * 2009-07-24 2011-02-02 上海长顺电梯电缆有限公司 Conductor bundle detection system
JP2011170454A (en) * 2010-02-16 2011-09-01 Yazaki Corp Wire harness connnectivity inspection method and wire harness connnectivity inspection program
CN101957418A (en) * 2010-10-20 2011-01-26 天津豪风机电设备有限公司 Automobile wiring harness conduction detector and detection method thereof
CN201812020U (en) * 2010-10-20 2011-04-27 天津豪风机电设备有限公司 Automotive wiring harness conduction detecting system
CN202013427U (en) * 2011-01-30 2011-10-19 德尔福派克电气系统有限公司 Intelligent detection system for clamping nail
CN102508099A (en) * 2011-11-03 2012-06-20 芜湖天海电装有限公司 Electric device with conducted wire harness loop

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104598114A (en) * 2015-02-28 2015-05-06 苏州路之遥科技股份有限公司 Editing method for microcomputer test process of wiring harness intelligent testing machine
CN108036822A (en) * 2017-12-14 2018-05-15 柳州方盛电气系统有限公司 A kind of bundle assembly electrical property and air-tightness testing device and its test method
CN108819876A (en) * 2018-07-06 2018-11-16 伯艳平 Automotive wire bundle electrically detects plastic clip installation integration apparatus
CN108845222A (en) * 2018-07-10 2018-11-20 洛阳彤明电子科技有限公司 A kind of assemble method of the conduction detection platform device of computer detection electric wire
CN109001584A (en) * 2018-07-10 2018-12-14 洛阳彤明电子科技有限公司 A kind of operating method of the conduction detection platform device of computer detection electric wire

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Application publication date: 20130116