CN102879371B - Method for detecting expanding effect of contact steel ball expanding mechanism - Google Patents

Method for detecting expanding effect of contact steel ball expanding mechanism Download PDF

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Publication number
CN102879371B
CN102879371B CN201210370331.5A CN201210370331A CN102879371B CN 102879371 B CN102879371 B CN 102879371B CN 201210370331 A CN201210370331 A CN 201210370331A CN 102879371 B CN102879371 B CN 102879371B
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China
Prior art keywords
steel ball
expanding
fluorescent powder
effect
development mechanism
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CN201210370331.5A
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CN102879371A (en
Inventor
李雪亮
李海周
李琨
朱毅
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State Grid Corp of China SGCC
Economic and Technological Research Institute of State Grid Shandong Electric Power Co Ltd
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State Grid Corp of China SGCC
Economic and Technological Research Institute of State Grid Shandong Electric Power Co Ltd
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Abstract

The invention discloses a method for detecting expanding effect of a contact steel ball expanding mechanism, belongs to the field of steel ball surface expanding detection and mainly solves the problem about determination of expanding effect of the expanding mechanism. The method includes steps of firstly, feeding qualified steel balls into a conveying mechanism; secondly, uniformly coating a layer of fluorescent powder on the surface of a friction plate; thirdly, starting a machine to drive the expanding mechanism to expand the surfaces of the steel balls while enabling fluorescent powder to be attached on the surfaces of the steel balls; fourthly, observing the surface expanding effect of the steel balls attached with the fluorescent powder in a dark case after finishing expanding; fifthly, regulating relative parameters of the expanding mechanism if the expanding effect is poor, and then repeating the above steps until the surfaces of the steel balls are coated with the fluorescent powder fully and the expanding effect of the expanding mechanism is good. According to the characteristic that the fluorescent powder is luminous in dark, the expanding effect of the steel balls can be detected by the method visually, vividly, conveniently, quickly, cheaply and effectively.

Description

A kind of method that detects contact steel ball development mechanism expansion effect
Technical field
The present invention relates to a kind of method that development mechanism launches effect that detects, specifically a kind of method that detects contact steel ball development mechanism expansion effect.
Background technology
Steel ball is as the critical part of bearing, and its surface imperfection is on there being vital impact in the precision of bearing, behavior in service and serviceable life etc.Originally, in bearing industry, the detection of steel ball surface defect is still adopted to traditional artificial visual method of inspection, its Stability and veracity is all difficult to guarantee.Afterwards, many scholars set foot in the research field detecting in steel ball surface defect, invented or had developed many steel ball surface unfolding devices, be applied to factory steel ball is detected, as meridian development mechanism, expansion dish frictional disk development mechanism etc.
The expansion effect of expanding unit directly affects the detection of steel ball, therefore in the production testing process in factory, each expanding unit all will check launching effect, launch effect judge that whether development mechanism is in can fully launching steel ball to obtain the normal condition that detects more accurately data by inspection when start.
Summary of the invention
The object of the present invention is to provide a kind of method that contact steel ball development mechanism launches effect that detects, a kind of this method that detects contact steel ball development mechanism expansion effect has feature directly perceived, convenient and swift, cost is low, respond well.
The present invention solves the technical scheme that its technical matters takes: a kind ofly detect the method that contact steel ball development mechanism launches effect, its step is as follows:
1) qualified after testing steel ball is put into feed mechanism;
2) on frictional disk surface, coat equably layer of fluorescent powder;
3) machine, development mechanism fluorescent powder when steel ball surface is launched is attached on steel ball surface along launching track;
4) launch completely, the steel ball that adheres to fluorescent powder is taken in camera bellows and observed, if steel ball surface is all luminous, and luminously evenly illustrate that fluorescent powder has been covered with steel ball surface, development mechanism expansion is respond well; If steel ball surface non-uniform light, or have place not luminous, illustrating that fluorescent powder is not covered with steel ball surface, it is bad that development mechanism launches effect;
5) bad if launch effect, adjust development mechanism correlation parameter, repeat above-mentioned steps, until fluorescent powder is covered with steel ball surface, till development mechanism expansion is respond well.
The invention has the beneficial effects as follows: the present invention utilize fluorescent powder in the dark luminous feature steel ball launched to effect detect, visual pattern, convenient and swift, cost is low, respond well.
Accompanying drawing explanation
Fig. 1 be the present invention for the schematic diagram of expansion dish frictional disk development mechanism;
Fig. 2 is the main TV structure schematic diagram of camera bellows.
In figure: 1 feed mechanism, 2 steel balls, 3 expansion dishes, 4 frictional disks, 5 first stepper motors, 6 second stepper motors, 7 line slideways, 8 the 3rd stepping guide rails, 9 fluorescent powder, 10 camera bellows, 11 viewports.
Embodiment
As shown in Figure 1, detection contact steel ball development mechanism of the present invention launches the method for effect, and its step is as follows:
1) qualified after testing steel ball 2 is put into feed mechanism 1;
2) on the surface of frictional disk 4, coat equably layer of fluorescent powder 9;
3) machine, feed mechanism 1 starts feeding, expansion dish 3 starts rotation under the drive of the first stepper motor 5, the steel ball 2 of falling on expansion dish 3 is rotated to frictional disk 4 contact positions, meanwhile, frictional disk 4 is also in rotation under the drive of the second stepper motor 6, and the 3rd stepper motor 8 being positioned on line slideway 7 drives frictional disk 4 to move up and down, when like this, development mechanism launches the surface of steel ball 2, fluorescent powder 9 is also attached on the surface of steel ball 2 along launching track;
4) launch completely, the steel ball 2 that adheres to fluorescent powder 9 is taken in camera bellows 10 and observed by viewport 11, if the surface of steel ball 2 is all luminous, and luminously evenly illustrate that fluorescent powder 9 has been covered with the surface of steel ball 2, the expansion of development mechanism is respond well; If the surface light emitting of steel ball 2 is inhomogeneous, or have place not luminous, illustrate that fluorescent powder 9 is not covered with the surface of steel ball 2, it is bad that development mechanism launches effect;
5) if expansion effect is bad, need so to adjust the correlation parameter of development mechanism, then repeat above-mentioned steps, until fluorescent powder 9 is covered with the surface of steel ball 2, till development mechanism expansion is respond well.
Except the technical characterictic described in instructions, be the known technology of those skilled in the art.

Claims (1)

1. detect the method that contact steel ball development mechanism launches effect, its step is as follows:
1) qualified after testing steel ball is put into feed mechanism;
2) on frictional disk surface, coat equably layer of fluorescent powder;
3) development mechanism fluorescent powder when steel ball surface is launched is attached on steel ball surface along launching track;
4) launch completely, the steel ball that adheres to fluorescent powder is taken in camera bellows and observed, if steel ball surface is all luminous, and luminously evenly illustrate that fluorescent powder has been covered with steel ball surface, development mechanism expansion is respond well; If steel ball surface non-uniform light, or have place not luminous, illustrating that fluorescent powder is not covered with steel ball surface, it is bad that development mechanism launches effect;
5) bad if launch effect, adjust development mechanism correlation parameter, repeat above-mentioned 1)-4) step, until fluorescent powder is covered with steel ball surface, development mechanism launch respond well till.
CN201210370331.5A 2012-09-27 2012-09-27 Method for detecting expanding effect of contact steel ball expanding mechanism Active CN102879371B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201210370331.5A CN102879371B (en) 2012-09-27 2012-09-27 Method for detecting expanding effect of contact steel ball expanding mechanism

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201210370331.5A CN102879371B (en) 2012-09-27 2012-09-27 Method for detecting expanding effect of contact steel ball expanding mechanism

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CN102879371A CN102879371A (en) 2013-01-16
CN102879371B true CN102879371B (en) 2014-11-19

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Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104655060B (en) * 2015-03-16 2017-11-10 上海理工大学 Surface detection of steel ball device
CN105044203A (en) * 2015-07-24 2015-11-11 宁波百加百测控设备有限公司 Automatic steel ball detection equipment based on eddy current
CN106153637A (en) * 2016-07-04 2016-11-23 哈尔滨理工大学 Meridian list roller frictional disk steel ball surface development mechanism
CN106352832A (en) * 2016-08-08 2017-01-25 哈尔滨理工大学 Meridian double-wheel guide steel ball surface development mechanism

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4670000B2 (en) * 2001-09-27 2011-04-13 株式会社 東北テクノアーチ Nondestructive inspection device for balls
US6864489B2 (en) * 2001-10-30 2005-03-08 3M Innovative Properties Company Method of detecting wear on a substrate using a fluorescent indicator
CN101430290B (en) * 2008-12-10 2011-03-23 南京尊莱科技有限公司 Steel ball surface defect detection apparatus
CN101701921B (en) * 2009-11-06 2011-06-29 河南科技大学 Spherical surface defect detection method based on machine vision

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C41 Transfer of patent application or patent right or utility model
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CB03 Change of inventor or designer information

Inventor after: Li Xueliang

Inventor after: Li Haizhou

Inventor after: Li Kun

Inventor after: Zhu Yi

Inventor before: Wang Yangyang

COR Change of bibliographic data

Free format text: CORRECT: INVENTOR; FROM: WANG YANGYANG TO: LI XUELIANG LI HAIZHOU LI KUN ZHU YI

Free format text: CORRECT: ADDRESS; FROM: 250022 JINAN, SHANDONG PROVINCE TO: 100031 XICHENG, BEIJING

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Effective date of registration: 20141010

Address after: 100031 Xicheng District West Chang'an Avenue, No. 86, Beijing

Applicant after: State Grid Corporation of China

Applicant after: Research Institute of Economics and Technology, State Grid Shandong Electric Power Company

Address before: The central city of Ji'nan City Jiwei road 250022 Shandong province No. 106 University of Jinan Mechanical Engineering School of mechanical engineering and automation professional class 0915

Applicant before: Wang Yangyang

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