CN102876878A - Ring-shaped rail non-soft-strip induction quenching machine tool - Google Patents
Ring-shaped rail non-soft-strip induction quenching machine tool Download PDFInfo
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- CN102876878A CN102876878A CN2012103920957A CN201210392095A CN102876878A CN 102876878 A CN102876878 A CN 102876878A CN 2012103920957 A CN2012103920957 A CN 2012103920957A CN 201210392095 A CN201210392095 A CN 201210392095A CN 102876878 A CN102876878 A CN 102876878A
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- frame
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- guide rail
- transformer
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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Abstract
The invention provides a ring-shaped rail non-soft-strip induction quenching machine tool. A rack is slantingly and fixedly arranged on a machine tool base relative to the horizontal plane; left and right moving beams are correspondingly supported on the rack by guide rails; left and right transformers at both sides and tracking mechanisms thereof can respectively move up and down on the left and right moving beams; upper and lower beam parts are supported on a beam up-and-down moving guide rail at the front side of the rack; the upper and lower beam parts can simultaneously take the relative motion or the opposite motion; transverse guide rails are respectively arranged on the upper and lower beam parts; rotating roller assembly connecting plates are supported on the transverse guide rails; both ends of the rotating roller assembly connecting plates are connected with rotating roller assemblies; the rotating roller assemblies can simultaneously take the transverse relative motion or opposite motion; a receiving device is fixedly arranged on a special guide rail at the lower side of the rack and can be regulated up and down; and the top of the rack is provided with a transformer and a tracking mechanism of the transformer, which can move up and down on the special rail. Due to the arrangement of three sets of transformers and tracking mechanisms thereof, the non-soft-strip induction quenching is implemented on a processed part.
Description
Technical field
The present invention relates to circular orbit soft belt-free induction hardening lathe, be applicable to quench with the circular orbit of inner race track or outer race track.
Background technology
The rotating bearing trade shape is a thin type annulus, and the quenching position is around the hemispherical or V-arrangement in one week of annulus or the groove of U-shaped.The tradition induction quenching technology is that an induction coil only is installed, and carries out continuous sweep and quenches, and has formed a soft region in zero position and end position intersection, causes rotating bearing to reduce work-ing life.
Summary of the invention
Rear without soft band in order to realize with circular orbit quenching like the rotating bearing class of track, layer depth and hardness are even after quenching, and the present invention proposes circular orbit soft belt-free induction hardening lathe.
For this reason, technical scheme of the present invention is: circular orbit soft belt-free induction hardening lathe, comprise lathe base, and frame is fixed on the lathe base, and the work top that the framework in frame front forms with respect to the horizontal plane tilts; It is characterized in that: on the lathe base and the top of frame is respectively equipped with guide rail, on the described guide rail correspondence be supported with and move left beam, the beam that moves right, the left side transformer follow the tracks of adjustment mechanism, right side transformer and follower thereof respectively can move left beam, the beam that moves right moves up and down; The frame mid portion in frame front is provided with crossbeam and moves up and down guide rail, and upper cross member and lower beam section are supported on crossbeam and move up and down on the guide rail, and upper cross member and lower beam section can do relative motion or move toward one another simultaneously; Be respectively equipped with cross slide way on upper cross member and the lower beam section, the cross slide way upper support has swing roller assembly web plate, the two ends of swing roller assembly web plate are connected with the swing roller assembly, and the swing roller assembly can be done horizontal relative movement or move toward one another simultaneously; Material receiving apparatus is fixed on the exclusive guideway of frame downside, can do up and down and adjust; The top of frame is provided with transformer and follower thereof, and transformer and follower thereof can move up and down in dedicated track.
Beneficial effect: the present invention is provided with three cover transformers and followers thereof work piece is realized soft belt-free induction hardening, and two beam structures can be realized in opposite directions or relative movement adjusts according to the work piece vary in diameter; Swing roller assembly on the crossbeam also can realize in opposite directions or relative movement adjusts, and can process inner race track, can process outer race track again, and formula structure and hanging structure can be realized holding in the palm in the location of work piece on lathe; Whole quenching process is realized full-automatic tracking, capable of automatic regulating gap, the consistence of assurance quenching quality.
Description of drawings
Fig. 1 is front view of the present invention.
Fig. 2 is side-view of the present invention.
Embodiment
As shown in Figure 1, 2, further describe the present invention as follows: circular orbit soft belt-free induction hardening lathe, comprise lathe base 2, frame 11 is fixed on the lathe base 2, and the work top that the framework in frame front forms with respect to the horizontal plane tilts; On the lathe base 2 and top of frame 11 is respectively equipped with guide rail, on the described guide rail correspondence be supported with and move left beam 6, the beam 8 that moves right, the left side transformer follow the tracks of adjustment mechanism 3, right side transformer and follower 9 thereof respectively can move left beam, the beam that moves right moves up and down; The frame mid portion in frame front is provided with crossbeam and moves up and down guide rail 10, and upper cross member 7 and lower beam section 4 are supported on crossbeam and move up and down on the guide rail, and upper cross member 7 and lower beam section 4 can do relative motion or move toward one another simultaneously; Be respectively equipped with cross slide way on upper cross member and the lower beam section, the cross slide way upper support has swing roller assembly web plate, the two ends of swing roller assembly web plate are connected with swing roller assembly 4, and swing roller assembly 4 can be done horizontal relative movement or move toward one another simultaneously; Material receiving apparatus 1 is fixed on the exclusive guideway of frame downside, can do up and down and adjust; The top of frame is provided with transformer and follower 12 thereof, and transformer and follower 12 thereof can move up and down in dedicated track.
As shown in Figure 2, water pipe and cable moving drag chain 13 are positioned at the top of frame 11.
As shown in Figure 1, 2, the left side transformer follow the tracks of adjustment mechanism 3, right side transformer and follower 9 thereof respectively can move left beam, the beam that moves right moves up and down, and is to drive by motor, screw pair to realize moving up and down.Upper cross member 7 and lower beam section 4 can do relative motion or move toward one another simultaneously, drive by motor, screw pair and realize.Swing roller assembly 4 can be done horizontal relative movement or move toward one another simultaneously, drives by motor, screw pair and realizes.Doing up and down of material receiving apparatus 1 adjusted, and realizes by cylinder mechanism, and perhaps motor, screw pair driving realize.Because above mode all is prior art, at this, not in detailed statement.
Technical characterictic point of the present invention is: three cover transformers and follower thereof are realized soft belt-free induction hardening to work piece; Two beam structures can be realized in opposite directions or relative movement adjusts according to the work piece vary in diameter; Swing roller assembly on the crossbeam also can realize in opposite directions or relative movement adjusts, and can process inner race track, can process outer race track again, and formula structure and hanging structure can be realized holding in the palm in the location of work piece on lathe.
Principle of work of the present invention: after two beam parts are adjusted to the correct position of clamping workpiece up and down, work piece workpiece 5 hung onto on the swing roller assembly locate, three cover transformers and follower thereof pass through servo driving, arrive the predetermined position according to the program that sets, work piece is carried out induction quenching, the distortion of work piece is transferred to Controlling System by tracing and detecting apparatus in the quenching process, automatically revised the position of inductor block by system, guarantee the consistence of quenching layer depth and hardness; Quenching is finished, and all inductor block automatic trips are got back to zero position separately from the induction heating position.
Claims (1)
1. circular orbit soft belt-free induction hardening lathe comprises lathe base, and frame is fixed on the lathe base, and the work top that the framework in frame front forms with respect to the horizontal plane tilts; It is characterized in that: on the lathe base and the top of frame is respectively equipped with guide rail, on the described guide rail correspondence be supported with and move left beam, the beam that moves right, the left side transformer follow the tracks of adjustment mechanism, right side transformer and follower thereof respectively can move left beam, the beam that moves right moves up and down; The frame mid portion in frame front is provided with crossbeam and moves up and down guide rail, and upper cross member and lower beam section are supported on crossbeam and move up and down on the guide rail, and upper cross member and lower beam section can do relative motion or move toward one another simultaneously; Be respectively equipped with cross slide way on upper cross member and the lower beam section, the cross slide way upper support has swing roller assembly web plate, the two ends of swing roller assembly web plate are connected with the swing roller assembly, and the swing roller assembly can be done horizontal relative movement or move toward one another simultaneously; Material receiving apparatus is fixed on the exclusive guideway of frame downside, can do up and down and adjust; The top of frame is provided with transformer and follower thereof, and transformer and follower thereof can move up and down in dedicated track.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012103920957A CN102876878A (en) | 2012-10-16 | 2012-10-16 | Ring-shaped rail non-soft-strip induction quenching machine tool |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012103920957A CN102876878A (en) | 2012-10-16 | 2012-10-16 | Ring-shaped rail non-soft-strip induction quenching machine tool |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102876878A true CN102876878A (en) | 2013-01-16 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012103920957A Pending CN102876878A (en) | 2012-10-16 | 2012-10-16 | Ring-shaped rail non-soft-strip induction quenching machine tool |
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| CN (1) | CN102876878A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105969955A (en) * | 2016-06-30 | 2016-09-28 | 三重型能源装备有限公司 | Induction quenching device and heat treatment system |
| CN108193025A (en) * | 2018-02-05 | 2018-06-22 | 洛阳新强联回转支承股份有限公司 | A kind of process for quenching without soft band revolution splicing sleeve circle |
| CN110144449A (en) * | 2019-06-24 | 2019-08-20 | 恒进感应科技（十堰）股份有限公司 | A kind of quenching apparatus for pivoting support raceway without soft band |
| CN112828041A (en) * | 2020-12-25 | 2021-05-25 | 山东德坊新材料科技有限公司 | Preparation method of high-strength light-weight elevator guide rail |
| CN114807541A (en) * | 2022-04-30 | 2022-07-29 | 常州奥旋重型轴承有限公司 | Slewing bearing machining tool and slewing bearing quenching process |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2690412Y (en) * | 2004-02-21 | 2005-04-06 | 洛阳轴承集团有限公司 | Quenching transformer omnibearing movable frame |
| CN101323899A (en) * | 2008-04-15 | 2008-12-17 | 上海恒精机电设备有限公司 | Quenching machine tool without soft belt |
| CN201416019Y (en) * | 2009-04-10 | 2010-03-03 | 十堰恒进科技有限公司 | Rail quenching machine tool |
| CN201416020Y (en) * | 2009-04-10 | 2010-03-03 | 十堰恒进科技有限公司 | Novel rail quenching machine tool |
| CN202865270U (en) * | 2012-10-16 | 2013-04-10 | 十堰恒进科技有限公司 | Circular rail soft belt-free induction quenching machine tool |
-
2012
- 2012-10-16 CN CN2012103920957A patent/CN102876878A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2690412Y (en) * | 2004-02-21 | 2005-04-06 | 洛阳轴承集团有限公司 | Quenching transformer omnibearing movable frame |
| CN101323899A (en) * | 2008-04-15 | 2008-12-17 | 上海恒精机电设备有限公司 | Quenching machine tool without soft belt |
| CN201416019Y (en) * | 2009-04-10 | 2010-03-03 | 十堰恒进科技有限公司 | Rail quenching machine tool |
| CN201416020Y (en) * | 2009-04-10 | 2010-03-03 | 十堰恒进科技有限公司 | Novel rail quenching machine tool |
| CN202865270U (en) * | 2012-10-16 | 2013-04-10 | 十堰恒进科技有限公司 | Circular rail soft belt-free induction quenching machine tool |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105969955A (en) * | 2016-06-30 | 2016-09-28 | 三重型能源装备有限公司 | Induction quenching device and heat treatment system |
| CN105969955B (en) * | 2016-06-30 | 2018-12-28 | 三一重型能源装备有限公司 | Induction hardening equipment and heat treatment system |
| CN108193025A (en) * | 2018-02-05 | 2018-06-22 | 洛阳新强联回转支承股份有限公司 | A kind of process for quenching without soft band revolution splicing sleeve circle |
| CN110144449A (en) * | 2019-06-24 | 2019-08-20 | 恒进感应科技（十堰）股份有限公司 | A kind of quenching apparatus for pivoting support raceway without soft band |
| CN110144449B (en) * | 2019-06-24 | 2024-01-23 | 恒进感应科技（十堰）股份有限公司 | Quenching equipment for slewing bearing roller path without soft belt |
| CN112828041A (en) * | 2020-12-25 | 2021-05-25 | 山东德坊新材料科技有限公司 | Preparation method of high-strength light-weight elevator guide rail |
| CN112828041B (en) * | 2020-12-25 | 2022-10-04 | 山东德坊新材料科技有限公司 | Preparation method of high-strength light-weight elevator guide rail |
| CN114807541A (en) * | 2022-04-30 | 2022-07-29 | 常州奥旋重型轴承有限公司 | Slewing bearing machining tool and slewing bearing quenching process |
| CN114807541B (en) * | 2022-04-30 | 2023-12-01 | 常州奥旋重型轴承有限公司 | Slewing bearing machining machine tool and slewing bearing quenching process |
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Application publication date: 20130116 |