CN102876223B - Environment-friendly water-based UV (ultraviolet) curable coating and production method - Google Patents

Environment-friendly water-based UV (ultraviolet) curable coating and production method Download PDF

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Publication number
CN102876223B
CN102876223B CN201210369632.6A CN201210369632A CN102876223B CN 102876223 B CN102876223 B CN 102876223B CN 201210369632 A CN201210369632 A CN 201210369632A CN 102876223 B CN102876223 B CN 102876223B
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self
environment
defoamer
water
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CN102876223A (en
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邓建国
白小峰
马春燕
纪兰香
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Lengine Defense Technology Group Co ltd
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SICHUAN RESEARCH CENTER OF NEW MATERIALS
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Abstract

The invention discloses an environment-friendly water-based UV (ultraviolet) curable coating and a production method. The environment-friendly water-based UV curable coating comprises 10-40wt% of self-made polyurethane acrylate prepolymers, 1-5wt% of self-made emulsifier, 1-10wt% of photoinitiator, 0.5-2wt% of dispersing agents, 0.1-3wt% of auxiliaries and 40-70wt% of water. The production method of the coating includes steps of adding the self-made polyurethane acrylate prepolymers, the self-made emulsifier and partial defoamer into a dispersing cylinder in a reactor, heating the same to the temperature of 30-50 DEG C and uniformly mixing; cooling and adding the dispersing agents, wetting agents, partial defoamer, leveling agents, deionized water and the photoinitiator to sufficiently stir, and obtaining the ivory environment-friendly water-based UV curable coating after dedusting and filtering. The water-based UV curable coating has the advantages of environment-friendliness, good stability, good mechanical performances of film paining and the like, and the production method thereof is easy and feasible.

Description

A kind of environment-friendly water-based UV photo-cured coating and production method
Technical field
The present invention relates to a kind of coating material and production method, be specifically related to a kind of environment-friendly water-based UV photo-cured coating and production method.
Background technology
Along with the development of high science and technology, people are more and more higher to performance requriementss such as the decoration of coating, protection against corrosion, heatproof, cold-resistant, stain resistants, and world coatings industry is by the direction develop rapidly of solvent-borne type to high-performance, pollution-free, environment-friendly aqueous coating.UV-curing technology, with its energy-conserving and environment-protective, the feature such as easy to use, quick, obtained the development of advancing by leaps and bounds at nearly 20 years.
The coating material solidified advantage combining water-based and UV-curing technology of aqueous, environmental protective UV; solve the shortcoming of the intrinsic soft of water-borne coatings, low sticking power; achieve the application of aqueous, environmental protective, cost degradation and high-level efficiency, along with the whole world becomes the inexorable trend replacing traditional solvent-borne UV coating to the strict demand of environmental protection.
Although aqueous UV curing coating achieves considerable progress in production technology and Application Areas, but still make little progress in the pollution of solution organic solvent environment, stability and paint film mechanical property problem, the gordian technique of water-soluble UV cured resin and special addition agent does not still effectively solve.In this respect, application number be 200710031844.2 Chinese patent literature propose to get epoxy-acrylate and polyurethane-acrylate is mixed in proportion, add aqueous promoter and water mixed alkoxide solution again, add curing speed, improve fragility and the snappiness of paint film, but shortcoming is that the stability of coating is not enough, containing alcoholic solvent in solution.Application number be 200710027188.9 Chinese patent literature propose to be mixed in proportion with high molecular polymer, light trigger and water to prepare ultraviolet-curing paint, system improves film and snappiness, system organic solvent-free, but the stability of coating and emulsifying effectiveness existing problems.Application number be 200810039199.3 Chinese patent literature propose be incorporated in base polyurethane prepolymer for use as with multi-thiol and rare end group that is respectively by the method for chemical bonding, pass through from the standby aqueous polyurethane dispersion paints containing multi-thiol and polynary alkene of newborn legal system again, this method efficiently solves stability in storage and the paint film mechanical property problem of coating, but shortcoming is the use that still there is organic solvent in process of production.
Therefore, along with the raising of environmental protection standard relevant in world wide, the enforcement of enforceable environmental law Laws & Regulations, the development and production feature of environmental protection is good, the aqueous UV curing coating of good stability, quick solidifying is the road of the certainty of UV photo-cured coating industry development to replace solvent-borne type UV coating on existing market.
Summary of the invention
In order to solve, the organic solvent environment that exists in existing water-based ultraviolet (UV) curable coating pollutes in the present invention, stability and paint film mechanical property problem aspect, the invention provides a kind of environment-friendly water-based UV photo-cured coating and production technique.
The technical scheme that the present invention takes is:
A kind of environment-friendly water-based UV photo-cured coating, comprises the component of following parts by weight:
Further technical scheme is: self-control polyurethane acrylate prepolymer is by the prepolymer resin that the basis of existing patent " a kind of preparation method (200810045778.9) of aqueous photo-curing polyurethane resin " is prepared by hydrophilic modifying.
Concrete preparation method is: the isocyanic ester adding 20 to 40 weight parts in the reaction flask of logical nitrogen protection, 50 DEG C to 70 DEG C preheating 10min; 30 to 60 weight parts are added drop-wise in reaction flask with the dibasic alcohol (as polycaprolactone diols, polycarbonate ester dibasic alcohol or polytetrahydrofuran diol) of ehter bond, carboxyl, sulfonic acid or tertiary ammonium salt with the speed of 2 to 5 per second, the initiator of 0.5 to 1 weight part 2-hydroxyl-4'-(2-hydroxy ethoxy)-2-methyl phenyl ketone is added again in reaction flask, drip the butyl tin class catalyzer of 0.5 to 2 weight part, keep the stirring velocity of 350r/min, constant temperature 1h to 1.5h; Be cooled to 50 DEG C to 60 DEG C, what add 1 to 10 weight part has a hydroxyl and the alkene class end-capping reagent of one or more double bond and the amine salt forming agent of 1 to 5 weight part, constant temperature 1.5h to 2h.Cool to 30 DEG C to 40 DEG C dischargings after completion of the reaction, and obtain transparent self-control polyurethane acrylate prepolymer.
Further technical scheme is: self-control emulsifying agent has following structural formula:
Wherein n is the natural number of 8-18.
The number-average molecular weight of described self-control emulsifying agent is 600 to 1000, and its second-order transition temperature is at-25 DEG C to 80 DEG C.
Wherein, this self-control emulsifying agent can be prepared by the following method, comprising:
(1) various component is prepared according to following part by weight:
(2) other components in above-mentioned various component except oxyethane are mixed and stir, be warming up to 120 DEG C, insulation back flow reaction is complete, then add oxyethane and continue reaction, after oxyethane complete reaction, vacuumize and keep reaction system vacuum tightness to be 0.09 to 0.1MPa, control temperature sloughs solvent at 70 to 80 DEG C, slough cooling discharging after solvent, obtain self-control emulsifying agent.
Wherein: described solvent is a kind of in toluene or dimethylbenzene.
Wherein: described catalyzer is the one in tosic acid, methanesulfonic, silicon ursolic acid or organotin.
Further technical scheme is: light trigger is selected from 2, 4, 6 (trimethylbenzoyl) diphenyl phosphine oxide, phenyl two (2, 4, 6-trimethylbenzoyl) phosphine oxide (819), 2-methyl isophthalic acid-(4-methylthio group phenyl)-2-morpholinyl-1-acetone (907), 2-isopropyl thioxanthone (ITX), benzoin dimethylether, 4-(N, N-dimethylamino) ethyl benzoate, benzophenone (BP), N, the different monooctyl ester of N-dimethylaminobenzoic acid (EHA), 2-hydroxyl-4'-(2-hydroxy ethoxy)-2-methyl phenyl ketone, 4-methyl benzophenone (MBZ), 2-phenyl benzyl-2-dimethyl amine-1-(4-morpholine benzyl phenyl) mixture of one or more of butanone.
Further technical scheme is: dispersion agent is one or more in the solution of aliphatic amide type, acidic polyester class, the unsaturated polycarboxylic acid polymers of lower molecular weight or the unsaturated polycarboxylic acid polymers of lower molecular weight and polysiloxane interpolymer.
Further technical scheme is: auxiliary agent is one or more in wetting agent, flow agent and defoamer.Aerosil, hydrogenated castor oil, polyamide wax etc. can be selected as the wetting agent of system, as BYK-P104S; In order to increase the surperficial smoothness of coating, improve the planeness of film, obtain better decorative effect, select cellaburate polydimethylsiloxane, PSI, Organo-modified polysiloxane, polyacrylic, fluorine system tensio-active agent graded list surface-active agent as the flow agent of system, as BYK333, BYK346, EFKA3600, BNK-222 etc.; Defoamer adopt press down bubble, broken bubble or press down the polyethers of bubble and broken bubble, polyether-modified silicon, polysiloxane, it is polysiloxane-based etc. that defoamer is composite reaches best defoaming effect, as BYK1770, BYK1730, EFKA-2580, DF7010 etc.
A production technique for environment-friendly water-based UV photo-cured coating, the steps include: will to make by oneself in reactor polyurethane acrylate prepolymer, self-control emulsifying agent and part defoamer (accounting for 20% to 60% of defoamer total amount) and adds in dispersion cylinder and be warming up to 30 DEG C to 50 DEG C and Homogeneous phase mixing; Cooling adds dispersion agent, wetting agent, part defoamer (accounting for 40% to 80% of defoamer total amount), flow agent, deionized water, light trigger fully stir, and namely obtains milky environment-friendly water-based UV photo-cured coating after dust removal and filtration.
Water-based ultraviolet (UV) curable coating prepared by the present invention, adopts solvent-free system water to make thinner, and production and use procedure are containing organic solvent release, and environmental-protecting performance is fabulous, and performed polymer adopts the Molecular Structure Design of innovation, and the paint film property of acquisition is better; The present invention adopts homemade water-based reactions emulsifying agent in addition, adds the consistency of emulsifying agent and coating system, accelerates system emulsifying rate, is uniformly dispersed and improves the stability of emulsification system; Production technique process of the present invention optimization, decreases power consumption and the operating time makes production cost greatly reduce.Therefore the water-based ultraviolet (UV) curable coating that the present invention obtains has the features such as environmental friendliness, good stability, paint film mechanical property are good, has very large promotion and application to be worth.
Embodiment
Embodiment one
Composition Weight fraction
Self-control urethane acrylate 30
Self-control emulsifying agent 5
Dispersion agent 2
Flow agent (mixture of weight ratio BYK333 and BNK222) 1
BYK1770 0.5
BYK-P104S 0.5
Light trigger (weight ratio 907:ITX:1173=1:0.3:5) 3
Deionized water 58
Concrete implementation step is as follows:
(1) by resin, emulsifying agent, part defoamer (accounting for 20% to 60% of defoamer total amount) adds in emulsion tank and is warming up to 30 to 50 DEG C of fully mixing;
(2) dispersion agent adds mix with wetting agent, part defoamer (accounting for 40% to 80% of defoamer total amount), flow agent;
(3) solid photoinitiator and deionized water to add in above-mentioned system by proportioning after being mixed in proportion and mix;
(4) cross 600 mesh filter screens, obtain oyster white aqueous, environmental protective UV photo-cured coating.
Comparative example one
Composition Weight fraction
Urethane acrylate (German Baeyer 2587) 30
Emulsifying agent (TX-10) 5
Dispersion agent 2
Flow agent (mixture of weight ratio BYK333 and BNK222) 1
BYK1770 0.5
BYK-P104S 0.5
Light trigger (weight ratio 907:ITX:1173=1:0.3:5) 3
Deionized water 58
Specific implementation method is with embodiment one.
Example one, comparative example one emulsification times and made emulsion property contrast
By comparing discovery, coating solvent resistance of the present invention reaches imported product level, and emulsifying rate is very fast, and on refrigerated centrifuge, 3500 turns of lower stability of emulsion are better, and obtained hardness of paint film is higher.
Water-based ultraviolet (UV) curable coating of the present invention can adopt roller coating, showering, spraying form of construction work construct.Coating sticking power on PVC/ABS/ vacuum plating/Cortex Fraxini mandshuricae plank of preparation is all better than secondary, and tolerance 40 degrees below zero and the cold cycling of 40 degree do not ftracture for 10 times, and hardness can regulate between H to 3H.

Claims (3)

1. an environment-friendly water-based UV photo-cured coating, comprises the component of following parts by weight:
Self-control polyurethane acrylate prepolymer 10 to 40wt%
Self-control emulsifying agent 1 to 5wt%
Light trigger 1 to 10wt%
Dispersion agent 0.5 to 2wt%
Auxiliary agent 0.1 to 3wt%
Deionized water 40 to 70wt%;
Described dispersion agent is one or more in the solution of aliphatic amide type, acidic polyester class, the unsaturated polycarboxylic acid polymers of lower molecular weight or the unsaturated polycarboxylic acid polymers of lower molecular weight and polysiloxane interpolymer;
Described auxiliary agent is one or more in wetting agent, flow agent and defoamer; Described wetting agent is selected from one or more in aerosil, hydrogenated castor oil, polyamide wax; Described flow agent is selected from one or more in polyacrylic, PSI, Organo-modified polysiloxane, fluorine system tensio-active agent; Described defoamer be selected from polyethers, polyether-modified silicon, fluorine richness silicone based, polysiloxane-based in one or more;
The concrete preparation method of described self-control polyurethane acrylate prepolymer is: the isocyanic ester adding 20 to 40 weight parts in the reaction flask of logical nitrogen protection, 50 DEG C to 70 DEG C preheating 10min; 30 to 60 weight parts are added drop-wise in reaction flask with the dibasic alcohol of ehter bond, carboxyl, sulfonic acid or tertiary ammonium salt with the speed of 2 to 5 per second, the initiator of 0.5 to 1 weight part 2-hydroxyl-4'-(2-hydroxy ethoxy)-2-methyl phenyl ketone is added again in reaction flask, drip the butyl tin class catalyzer of 0.5 to 2 weight part, keep the stirring velocity of 350r/min, constant temperature 1h to 1.5h; Be cooled to 50 DEG C to 60 DEG C, what add 1 to 10 weight part has a hydroxyl and the alkene class end-capping reagent of one or more double bond and the amine salt forming agent of 1 to 5 weight part, constant temperature 1.5h to 2h, cool to 30 DEG C to 40 DEG C dischargings after completion of the reaction, namely obtain transparent self-control polyurethane acrylate prepolymer, the wherein said dibasic alcohol with ehter bond, carboxyl, sulfonic acid or tertiary ammonium salt is polycaprolactone diols, polycarbonate ester dibasic alcohol or polytetrahydrofuran diol;
Described self-control emulsifying agent has following structural formula:
wherein n is the natural number of 8-18;
The preparation method of described self-control emulsifying agent is as follows: (1) prepares various component according to following part by weight:
(2) other components in above-mentioned various component except oxyethane are mixed and stir, be warming up to 120 DEG C, insulation back flow reaction is complete, then add oxyethane and continue reaction, after oxyethane complete reaction, vacuumize and keep reaction system vacuum tightness to be 0.09 to 0.1MPa, control temperature sloughs solvent at 70 to 80 DEG C, slough cooling discharging after solvent, obtain self-control emulsifying agent, wherein said solvent is a kind of in toluene or dimethylbenzene; Described catalyzer is the one in tosic acid, methanesulfonic, silicon ursolic acid or organotin.
2. the environment-friendly water-based UV photo-cured coating of one according to claim 1, it is characterized in that described light trigger is selected from 2, 4, 6 (trimethylbenzoyl) diphenyl phosphine oxide, phenyl two (2, 4, 6-trimethylbenzoyl) phosphine oxide, 2-methyl isophthalic acid-(4-methylthio group phenyl)-2-morpholinyl-1-acetone, 2-isopropyl thioxanthone, benzoin dimethylether, 4-(N, N-dimethylamino) ethyl benzoate, benzophenone, N, the different monooctyl ester of N-dimethylaminobenzoic acid, 2-hydroxyl-4'-(2-hydroxy ethoxy)-2-methyl phenyl ketone, 4-methyl benzophenone, the mixture of one or more of 2-phenyl benzyl-2-dimethyl amine-1-(4-morpholine benzyl phenyl) butanone.
3. a production technique for environment-friendly water-based UV photo-cured coating, the steps include: self-control polyurethane acrylate prepolymer, 20% to 60% defoamer making emulsifying agent by oneself and account for defoamer total amount to be added in dispersion cylinder in reactor to be warming up to 30 DEG C to 50 DEG C and Homogeneous phase mixing; Cooling add dispersion agent, wetting agent, account for defoamer total amount 40% to 80%, flow agent, deionized water, light trigger fully stir, and namely obtains milky environment-friendly water-based UV photo-cured coating after dust removal and filtration.
CN201210369632.6A 2012-09-28 2012-09-28 Environment-friendly water-based UV (ultraviolet) curable coating and production method Active CN102876223B (en)

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CN103614079A (en) * 2013-12-12 2014-03-05 南宝树脂(佛山)有限公司 Production process of water-based UV (ultraviolet) treatment agent
CN103951774B (en) * 2014-05-04 2015-11-11 天津工业大学 The preparation method of urethane capsule
CN104448200A (en) * 2014-12-19 2015-03-25 江南大学 Preparation method of plant oil-based UV-curable waterborne organosilicone polyurethane resin
CN106047141B (en) * 2016-07-12 2018-10-26 叶有国 A kind of optical curing of UV coating and its preparation method and application with strong adhesive force
CN106752870A (en) * 2016-12-14 2017-05-31 太仓佩琦涂料有限公司 Aqueous vacuum plating UV dope
CN106752871A (en) * 2016-12-14 2017-05-31 太仓佩琦涂料有限公司 Environment-friendly water-based UV coating and preparation method thereof
CN107325603B (en) * 2017-07-14 2019-06-21 张家港康得新光电材料有限公司 A kind of aqueous photochromic coating, nail polish and ornament materials
CN108504274A (en) * 2018-03-28 2018-09-07 三河亮克威泽工业涂料有限公司 Aqueous bis- curing metal coating of UV and its preparation method and application
CN115651509A (en) * 2022-10-20 2023-01-31 湖州市南浔区绿色家居产业研究院 Photocuring floor coating and preparation method thereof

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CN101372530A (en) * 2008-08-08 2009-02-25 中国工程物理研究院化工材料研究所 Water-based light-cured polyurethane resin and preparation method thereof

Patent Citations (2)

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Publication number Priority date Publication date Assignee Title
US5300615A (en) * 1992-09-24 1994-04-05 Bayer Aktiengesellschaft Polyurethanes containing acryloyl groups, a process for their preparation and their use as binders for coating compositions
CN101372530A (en) * 2008-08-08 2009-02-25 中国工程物理研究院化工材料研究所 Water-based light-cured polyurethane resin and preparation method thereof

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