CN102874768A - Centralized control type sulfur hexafluoride gas purification treatment device - Google Patents
Centralized control type sulfur hexafluoride gas purification treatment device Download PDFInfo
- Publication number
- CN102874768A CN102874768A CN2012104074221A CN201210407422A CN102874768A CN 102874768 A CN102874768 A CN 102874768A CN 2012104074221 A CN2012104074221 A CN 2012104074221A CN 201210407422 A CN201210407422 A CN 201210407422A CN 102874768 A CN102874768 A CN 102874768A
- Authority
- CN
- China
- Prior art keywords
- manual valve
- valve
- steel cylinder
- gas
- interface
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000011282 treatment Methods 0.000 title claims abstract description 99
- SFZCNBIFKDRMGX-UHFFFAOYSA-N sulfur hexafluoride Chemical compound FS(F)(F)(F)(F)F SFZCNBIFKDRMGX-UHFFFAOYSA-N 0.000 title claims abstract description 72
- 229910018503 SF6 Inorganic materials 0.000 title claims abstract description 68
- 229960000909 sulfur hexafluoride Drugs 0.000 title claims abstract description 68
- 238000000746 purification Methods 0.000 title claims abstract description 29
- 239000007789 gas Substances 0.000 claims abstract description 168
- 239000007788 liquid Substances 0.000 claims abstract description 63
- 238000001179 sorption measurement Methods 0.000 claims abstract description 63
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims abstract description 60
- 229910052757 nitrogen Inorganic materials 0.000 claims abstract description 30
- 229910000831 Steel Inorganic materials 0.000 claims description 127
- 239000010959 steel Substances 0.000 claims description 127
- 238000001816 cooling Methods 0.000 claims description 98
- 238000012545 processing Methods 0.000 claims description 98
- 238000005086 pumping Methods 0.000 claims description 26
- 238000013022 venting Methods 0.000 claims description 25
- 239000003463 adsorbent Substances 0.000 claims description 13
- 230000007420 reactivation Effects 0.000 claims description 12
- 239000002184 metal Substances 0.000 claims description 11
- 229910001220 stainless steel Inorganic materials 0.000 claims description 8
- 239000010935 stainless steel Substances 0.000 claims description 8
- 239000012530 fluid Substances 0.000 claims description 7
- 238000001802 infusion Methods 0.000 claims description 6
- 238000009413 insulation Methods 0.000 claims description 6
- 239000010865 sewage Substances 0.000 claims description 3
- 238000005516 engineering process Methods 0.000 abstract description 15
- 238000005057 refrigeration Methods 0.000 abstract description 9
- 238000010438 heat treatment Methods 0.000 abstract description 6
- 238000000926 separation method Methods 0.000 abstract description 4
- 230000008901 benefit Effects 0.000 abstract description 3
- 238000004064 recycling Methods 0.000 abstract description 3
- 230000001172 regenerating effect Effects 0.000 abstract description 2
- 238000003860 storage Methods 0.000 abstract description 2
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 abstract 2
- 229910052697 platinum Inorganic materials 0.000 abstract 1
- HEMHJVSKTPXQMS-UHFFFAOYSA-M sodium hydroxide Inorganic materials [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 47
- 238000000034 method Methods 0.000 description 19
- 230000008569 process Effects 0.000 description 19
- 239000002594 sorbent Substances 0.000 description 10
- 239000012535 impurity Substances 0.000 description 8
- 238000009434 installation Methods 0.000 description 8
- 238000012544 monitoring process Methods 0.000 description 7
- 239000003513 alkali Substances 0.000 description 5
- 238000004140 cleaning Methods 0.000 description 4
- 230000009191 jumping Effects 0.000 description 4
- 231100000252 nontoxic Toxicity 0.000 description 4
- 230000003000 nontoxic effect Effects 0.000 description 4
- 239000002585 base Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000011221 initial treatment Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000008929 regeneration Effects 0.000 description 3
- 238000011069 regeneration method Methods 0.000 description 3
- 230000000630 rising effect Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 238000004880 explosion Methods 0.000 description 2
- 239000005431 greenhouse gas Substances 0.000 description 2
- 238000007726 management method Methods 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 229920006395 saturated elastomer Polymers 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000007711 solidification Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- 230000009466 transformation Effects 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000000740 bleeding effect Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 230000001413 cellular effect Effects 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000000112 cooling gas Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000001186 cumulative effect Effects 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000006837 decompression Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000001627 detrimental effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000010891 electric arc Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 239000007792 gaseous phase Substances 0.000 description 1
- 238000002309 gasification Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000009965 odorless effect Effects 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000012071 phase Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 230000001988 toxicity Effects 0.000 description 1
- 231100000419 toxicity Toxicity 0.000 description 1
Images
Landscapes
- Filling Or Discharging Of Gas Storage Vessels (AREA)
Abstract
A centralized control type sulfur hexafluoride gas purification treatment device comprises a treatment unit, a power unit and a cryogenic unit which are connected through a plurality of connectors, and is provided with a high-pressure radiator, a buffer tank, filters, adsorption columns, an online hygrograph, a lye tank, a low-pressure radiator, an adsorption tank, a compressor, a high-pressure radiator, a gas storage tank, a vacuum gauge, a vacuum pump, an online purity detector, a cryogenic vessel, a cryogenic main unit and a low-temperature liquid pump. Each adsorption column comprises a heating wire and a platinum resistor, and the cryogenic vessel is provided with a vibratory shifting fork type liquid level device. The centralized control type sulfur hexafluoride gas purification treatment device has the advantages that the buffer treatment technology, the cryogenic tail gas separation treatment technology and the mechanical refrigeration type cryogenic separation are centralized to the same device by combining, the problems of nitrogen filling and regenerative heating of the adsorption columns and liquid warning of the cryogenic vessel are solved, the recovered sulfur hexafluoride gas can meet the requirements after treatment, and base centralized treatment and refilling into electrical equipment of the treated gas are facilitated, so that recycling of the sulfur hexafluoride gas is realized.
Description
Technical field
The present invention relates to the gas sweetening treatment facility, specifically, relate to a kind of centralized Control type sulfur hexafluoride gas purification treatment unit.
Background technology
Pure sulfur hexafluoride (SF
6) gas is colourless, odorless, nontoxic, incombustible gas at normal temperatures and pressures, has excellent insulation characterisitic and arc extinguishing ability, is a kind of desirable dielectric.The raising with technical equipment of developing rapidly along with power industry, the electric line construction speed of the voltage levels such as 500kV, 750kV, 1000kV is accelerated, a large amount of sulfur hexafluoride breakers and fully closed combined electric unit constantly drop into to be built and operation, and the sulfur hexafluoride consumption is increasing.But can there be more than 3200 year in sulfur hexafluoride in air, and Greenhouse effect are CO
2More than 23900 times.Sulfur hexafluoride is that the Kyodo Protocol book is forbidden one of six kinds of gases that discharge as a kind of greenhouse gases.Therefore, the purifying treatment of electric installation arc extinguishing gases sulfur hexafluoride becomes an important topic of environmental transformation.
Simultaneously, because sulfur hexafluoride gas easily ionizable under the factor effects such as electric arc, spark discharge, high temperature decomposes, moisture, oxygen in its degradation production and the electric installation react, and mainly generate SO
2, H
2The materials such as S, CO, HF, and SF
4, SOF
2, SF
2, SO
2F
2Etc. toxicity and the extremely strong material of corrodibility, these material corrosion electric installations reduce apparatus insulated ability, also are detrimental to health.State Grid Corporation of China requires the sulfur hexafluoride in high-voltage electrical apparatus isolating switch, the high-tension current inductor to recharge recycle after reclaiming and processing to social commitment environmental protection obligation again, and no longer with this greenhouse gases discharging directly into atmosphere.
At present, manufacturer takes various sulfur hexafluoride gas purifications to process the purity that guarantees new gas in its production process, is generally purification treatment technology or sub-zero treatment technology.Purification treatment technology comprises valve, adsorption tower and connecting tube thereof, and the medium that is cleaned is flowed into by valve in the adsorption tower of filled with adsorbent, flows out by another valve behind adsorption cleaning again.Also be that valve, adsorption tower and connecting tube thereof form industrial circle mature technology commonly used.
Conventional cryogenics comprises valve, deep cooling container, cryogenic refrigeration system and connecting tube thereof, the medium that just needs is cooled is squeezed in the deep cooling container by valve, freeze so that after the temperature that medium need to be cooled to, draw medium by another valve again and get final product to deep cooling container by the cryogenic refrigeration system.Also be that valve, deep cooling container, cryogenic refrigeration system and connecting tube thereof namely form industrial circle mature technology commonly used.
These technology are all ripe, but its equipment scale is all larger, and are that selectivity is used, and can only carry out dispersiveness to sulfur hexafluoride and reclaim, and its treatment effect is bad.
Unified detection, centrally managed distribution, unified management for ease of sulfur hexafluoride gas, requiring to carry out the base purifying treatment with State Grid Corporation of China adapts, sulfur hexafluoride gas is carried out centralized Control and purifying treatment, make the gas after the processing reach the new gas standard-required of country, can re-fill operating electric installation, carry out recycling of sulfur hexafluoride gas, just becoming electric installation arc extinguishing gases sulfur hexafluoride purifying treatment problem has an important content to be solved.Also there is not both at home and abroad special, processing power to reach the new gas standard of national sulfur hexafluoride, that level of automation is higher, process the miniaturization centralized Control treatment facility that meets the national grid management expectancy.
In addition, in the buffered technology, the adsorption tower for the treatment of unit is after processing for some time, humidity or the purity of processing gas will obviously descend, show the sorbent material moisture-saturated or adsorb saturatedly in the adsorption tower, can't again reuse this moment, needs to change sorbent material, sorbent material is manually poured out and packed into, the processing of sorbent material and cost of use are very high.
In deep cooling tail gas separating treatment technology, the deep cooling container liquid level in the treatment unit should account for about 4/5 of deep cooling container cumulative volume.Along with the decline of refrigeration temperature, the sulfur hexafluoride rear liquefaction of lowering the temperature gradually in the deep cooling container, and deep cooling container top sulfur hexafluoride still is gaseous phase.Deep cooling container can be cooled to-80 ℃, and the interior sulfur hexafluoride of deep cooling container this moment is solid under the nominal situation, and a small amount of gas is arranged at the top, and the deep cooling container internal pressure is lower; In the treating processes, impurity in the container need to be heated up after subcooling discharging so that liquid hot-metal carburized steel bottle, along with the rising of temperature, sulfur hexafluoride liquefies gradually or gasifies, and this moment, the deep cooling container internal pressure raise, and during 30 ℃ of room temperatures, pressure can reach about 3MPa.Deep cooling container alternation between low-temp low-pressure and High Temperature High Pressure as can be known.Sulfur hexafluoride constantly is liquefied to when being full of whole deep cooling container body, if because accident stops refrigeration or refrigerating duty not or other misoperationes, then may make the deep cooling container body without remaining space for the gasification expansion of boosting, cause the deep cooling container body to break from the weakest place or explosion with pressure release, cause gas leakage even equipment or loss of life and personal injury.
Be full of the extremity of whole deep cooling container body for preventing that sulfur hexafluoride constantly is liquefied to, adopt easy eyepiece to have explosion danger, and liquid level alarm device such as float-ball type, liquid level float minor etc. commonly used all can not be used, and it is quick-fried that ball float can be crushed or press, and the liquid level float can't bear; Common utilize that medium-gas is different from the liquid conduction rate to come the device of measuring liquid level also not all right.
Therefore, the liquid level alarm device of adsorbent reactivation use and deep cooling container is that electric installation arc extinguishing gases sulfur hexafluoride purifying treatment problem has two other important content to be solved in the adsorption tower.
Summary of the invention
The objective of the invention is to overcome the various defectives of known technology, provide a kind of can carry out miniaturization that adsorption tower rushes the liquid level warning of nitrogen regeneration heating and deep cooling container, easy and simple to handle, satisfy the sulfur hexafluoride gas centralized Control type purifying processing device that base production, realization sulfur hexafluoride gas recycle.
Centralized Control type sulfur hexafluoride gas purification treatment unit provided by the invention comprises processing unit and cryogenic unit, and described processing unit comprises the first adsorption tower and the second adsorption tower, and described cryogenic unit comprises deep cooling container, also comprises power unit;
Described processing unit also comprises the first high-pressure radiator, surge tank, the first strainer, the second strainer, under meter and lye tank, and some manual valves and some high temperature two-position three-way valves;
Described the first adsorption tower comprises heater strip and RTD, and described the second adsorption tower comprises another heater strip and another RTD, and heater strip is " U " font, is installed in the inner chamber of each adsorption tower, and RTD is installed on the sidewall of each adsorption tower;
Described processing unit is provided with:
Inlet mouth, steel cylinder are taken out tail gas mouth and steel cylinder vacuum orifice,, be respectively applied to be communicated with processed gas bomb;
Adsorbent reactivation rushes the nitrogen mouth, is used for being communicated with nitrogen cylinder;
Air interface is used for being communicated with atmosphere;
The first secondary treatment interface, the first qualified gas interface, first are taken out steel cylinder tail gas mouth, the first processing unit vacuum orifice, first is taken out steel cylinder and taken out tail mouth, the first vacuum pumping hole and first row gas port, are respectively applied to be communicated with described power unit;
Described the first high-pressure radiator entrance is connected to described inlet mouth through the first manual valve, and be connected to described the first secondary treatment interface through the second manual valve, described the first high-pressure radiator outlet is connected with described surge tank, the first strainer, the 3rd manual valve, reducing valve, the first high temperature two-position three-way valve, the first adsorption tower, the 4th manual valve, the 5th manual valve, the second adsorption tower, the second strainer, the second high temperature two-position three-way valve and the 6th manual valve successively, and the outlet of the 6th manual valve is connected to the described first qualified gas interface; The connecting pipeline of the 4th manual valve and the 5th manual valve is connected to described adsorbent reactivation through the 7th manual valve and rushes the nitrogen mouth; Another of the first high temperature two-position three-way valve exports in parallel with another outlet of the second high temperature two-position three-way valve and is connected to described the first vacuum pumping hole through third high temperature two-position three-way valve; The second high temperature two-position three-way valve and the 8th manual valve) connecting pipeline be connected to described the first processing unit vacuum orifice through the tenth manual valve; Another outlet of third high temperature two-position three-way valve is connected to described air interface through the 11 manual valve, under meter and lye tank; Described steel cylinder vacuum orifice and first is taken out steel cylinder and is taken out tail mouth, steel cylinder and take out tail gas mouth and first and take out steel cylinder tail gas mouth and communicate by pipeline respectively; Another outlet of third high temperature two-position three-way valve is connected to described first row gas port with the connecting pipeline of the 11 manual valve;
Described power unit is provided with:
The second secondary treatment interface, the second qualified gas interface, second are taken out steel cylinder tail gas mouth, the second processing unit vacuum orifice, second is taken out steel cylinder and taken out tail mouth, the second vacuum pumping hole and second row gas port, are respectively applied to be communicated with described processing unit;
The 3rd venting port, the first cryogenic unit vacuum orifice, the 3rd secondary treatment interface and the first deep cooling container interface are respectively applied to communicate with described cryogenic unit;
Described power unit comprises low pressure scatterer, adsorption tanks, compressor, the second high-pressure radiator, gas-holder and vacuum pump, and some manual valves, reducing valve, check valve and some magnetic valves, wherein:
The entrance of the 21 manual valve is connected to the described second qualified gas interface, the outlet of the 21 manual valve is connected with the first magnetic valve, reducing valve, adsorption tanks, compressor, the second high-pressure radiator, the second magnetic valve and the 29 manual valve successively, and the outlet of the 29 manual valve is connected to described the first deep cooling container interface;
The entrance of the 22 manual valve is connected to second and takes out steel cylinder tail gas mouth, the outlet of the 22 manual valve is connected with low pressure scatterer, the 3rd magnetic valve, the 23 manual valve successively, the outlet of the 23 manual valve is connected to the 3rd secondary treatment interface, and the outlet of the 22 manual valve is communicated with the outlet of the first magnetic valve;
Described the second high-pressure radiator is connected with the 4th magnetic valve, the 24 manual valve, check valve, gas-holder, the 5th magnetic valve, the 25 manual valve, and the outlet of the 25 manual valve is connected to described the second secondary treatment interface;
Described vacuum pump inlet is connected to described the second vacuum pumping hole;
The 26 manual valve is connected to described second and takes out steel cylinder and take out the tail mouth;
The 27 manual valve is connected to described the second processing unit vacuum orifice;
The 26 manual valve is connected with the 6th magnetic valve, and described vacuum pump outlet, the 6th electromagnetic valve outlet and the 27 manual valve export in parallel and be connected to described the first cryogenic unit vacuum orifice through the 7th magnetic valve and the 28 manual valve;
Described second row gas port communicates with described the 3rd venting port;
Described cryogenic unit also comprises deep cooling main frame and low temperature liquid pump, and some manual valves and some magnetic valves;
Described deep cooling container is equipped with liquid level alarm, and described liquid level alarm adopts vibration fork type level gauge;
Described cryogenic unit is provided with:
The 4th venting port, the second cryogenic unit vacuum orifice, the 4th secondary treatment interface and the second deep cooling container interface are respectively applied to communicate with described power unit;
The hot-metal carburized steel bottleneck is used for being communicated with qualified gas cylinder;
Described the first secondary treatment interface and described the second secondary treatment interface, the described first qualified gas interface and the described second qualified gas interface, described first takes out steel cylinder tail gas mouth and described second takes out steel cylinder tail gas mouth, described the first processing unit vacuum orifice and described the second processing unit vacuum orifice, described first takes out steel cylinder takes out tail mouth and described second and takes out steel cylinder and take out the tail mouth, described the first vacuum pumping hole and described the second vacuum pumping hole, first row gas port and described second row gas port, described the 3rd venting port and described the 4th venting port, described the first cryogenic unit vacuum orifice and described the second cryogenic unit vacuum orifice, described the 3rd secondary treatment interface communicates by pipeline respectively with described the second deep cooling container interface with described the 4th secondary treatment interface and described the first deep cooling container interface.
Centralized Control type sulfur hexafluoride gas purification treatment unit of the present invention, wherein said processing unit also comprises online hygronom and the 12 manual valve, described online hygronom is connected to the outlet of described the second strainer through the 12 manual valve.
Centralized Control type sulfur hexafluoride gas purification treatment unit of the present invention, wherein said lye tank is connected to the 13 manual valve and is connected to the fluid infusion mouth through described the 13 manual valve.
Centralized Control type sulfur hexafluoride gas purification treatment unit of the present invention, wherein said power unit also comprises vacuumometer, described vacuumometer is connected to described vacuum pump outlet.
Centralized Control type sulfur hexafluoride gas purification treatment unit of the present invention, wherein said cryogenic unit also comprises online purity detecting instrument, two manual valves, described online purity detecting instrument is connected to described deep cooling container through the 38 manual valve, and described deep cooling container is connected to a sewage draining exit through the 39 manual valve.
Centralized Control type sulfur hexafluoride gas purification treatment unit of the present invention, wherein said surge tank is equipped with safety valve and the first tensimeter, and the outlet of described the second strainer is equipped with the second tensimeter and the first pressure unit; The outlet of described reducing valve is equipped with the 3rd pressure unit, the entrance of described compressor is equipped with the 3rd tensimeter, the outlet of described compressor is equipped with the 4th tensimeter, the second safety valve and the 4th pressure unit, described gas-holder is equipped with the 5th tensimeter, the 5th pressure unit and the 3rd safety valve, on the connecting pipe of described deep cooling container and the 38 manual valve the 6th tensimeter is installed, described Low Temperature Liquid pump outlet is equipped with the 6th pressure unit.
Centralized Control type sulfur hexafluoride gas purification treatment unit of the present invention, wherein said inlet mouth and steel cylinder, steel cylinder and the described steel cylinder of only surplus a small amount of residual air are taken out the tail gas mouth after processing, steel cylinder after the processing and described steel cylinder vacuum orifice, described the first secondary treatment interface and described the second secondary treatment interface, the described first qualified gas interface and the described second qualified gas interface, described the first processing unit vacuum orifice and described the second processing unit vacuum orifice, described adsorbent reactivation rushes nitrogen mouth and High Purity Nitrogen steel cylinder, described the first vacuum pumping hole and described the second vacuum pumping hole, described first takes out steel cylinder tail gas mouth and described second takes out steel cylinder tail gas mouth, described first takes out steel cylinder takes out tail mouth and described second and takes out steel cylinder and take out the tail mouth, described second row gas port and described the 3rd venting port, described the 3rd venting port and described the 4th venting port, described the first deep cooling container interface and described the second deep cooling container interface, described the second cryogenic unit vacuum orifice and described the first cryogenic unit vacuum orifice, described the 4th secondary treatment interface and described second is taken out steel cylinder and is taken out the tail mouth and be connected with pressure hose respectively; Described processing unit air interface with hose connection to outdoor lower air port; Described hot-metal carburized steel bottleneck with stainless steel pressure steel pipe is connected external application thermal insulation layer with described deep cooling container, described low temperature liquid pump with described the 6th pressure unit with described low temperature liquid pump, described low temperature liquid pump; Described the 6th pressure unit is connected to steel cylinder with Stainless Steel Flexible Hose.
The advantage of centralized Control type sulfur hexafluoride gas purification treatment unit of the present invention is: the pressure-variable adsorption in buffered technology, the deep cooling tail gas separating treatment technology, phase transformation air separation and machine made cold type low temperature separation process combination are concentrated in the same device, and solved the liquid level warning problem that adsorption tower rushes nitrogen regeneration heating and deep cooling container, can make the sulfur hexafluoride gas after the recovery reach after treatment GB/T 12022-2006 " industrial sulfur hexafluoride " requirement, process the rate of recovery 〉=95%, processing power reaches more than the 50kg/h.Collection control operation makes the plant automation degree higher, the infringement to equipment and personnel that mishandle in the time of can reducing manual operation causes, gas base after being convenient to process focuses on and re-fills the electric installation of operation, has realized recycling of sulfur hexafluoride gas.
Be elaborated with reference to accompanying drawing below in conjunction with embodiment, in the hope of purpose of the present invention, feature and advantage are obtained more deep understanding.
Description of drawings
Fig. 1 is the schematic diagram of centralized Control type sulfur hexafluoride gas purification treatment unit of the present invention;
Fig. 2 is the front view of the first adsorption tower;
Fig. 3 is the side-view of the second adsorption tower;
Fig. 4 is the mounting structure figure of deep cooling container liquid level alarm.
Embodiment
Referring to Fig. 1, centralized Control type sulfur hexafluoride gas purification treatment unit of the present invention comprises processing unit 100, power unit 200 and cryogenic unit 300.
Wherein: the entrance of the first high-pressure radiator 1 is connected to inlet mouth A through the first manual valve V1, and be connected to the first secondary treatment interface E1 through the second manual valve V7,1 outlet of the first high-pressure radiator is connected with surge tank 2, the first strainer 3, the 3rd manual valve V2, reducing valve 4, the first high temperature two-position three-way valve V3, the first adsorption tower 5, the 4th manual valve V4, the 5th manual valve V5, the second adsorption tower 8, the second strainer 9, the second high temperature two-position three-way valve V6 and the 6th manual valve V9 successively, and the outlet of the 6th manual valve V9 is connected to the first qualified gas interface F1.
The connecting pipeline of the 4th manual valve V4 and the 5th manual valve V5 is connected to adsorbent reactivation through the 7th manual valve V8 and rushes nitrogen mouth B.Another of the first high temperature two-position three-way valve V3 exports in parallel with another outlet of the second high temperature two-position three-way valve V6 and is connected to the first vacuum pumping hole I1 through third high temperature two-position three-way valve V12.The connecting pipeline of the second high temperature two-position three-way valve V6 and the 8th manual valve V9 is connected to the first processing unit vacuum orifice G1 through the tenth manual valve V10.
Another outlet of third high temperature two-position three-way valve V12 is connected to air interface H through the 11 manual valve V11, under meter 14 and lye tank 13.Steel cylinder vacuum orifice D and first takes out steel cylinder and takes out tail mouth L1, steel cylinder and take out tail gas mouth C and first and take out steel cylinder tail gas mouth K1 and communicate by pipeline respectively.Another outlet of third high temperature two-position three-way valve V12 is connected to first row gas port J1 with the connecting pipeline of the 11 manual valve V11.Online hygronom 11 is connected to the outlet of the second strainer 9 through the 12 manual valve V15.Lye tank 13 is connected to fluid infusion mouth S through the 13 manual valve V13.
In conjunction with referring to Fig. 2 and Fig. 3, the first adsorption tower 5 comprises that heater strip 10 and RTD 6, the second adsorption towers 8 comprise another heater strip 13 and another RTD 7. Heater strip 10,13 is " U " font, is installed in each adsorption tower 5,8 the inner chamber, and RTD 6,7 is installed on each adsorption tower 5,8 the sidewall.
Wherein: the entrance of the 21 manual valve V21 is connected to the second qualified gas interface F2, the outlet of the 21 manual valve V21 is connected with the first magnetic valve V22, reducing valve 32, adsorption tanks 34, compressor 36, the second high-pressure radiator 40, gas-holder 42, vacuumometer 47, vacuum pump 48, the second magnetic valve V26 and the 29 manual valve V27 successively, and the outlet of the 29 manual valve V27 is connected to the first deep cooling container interface O1.
The entrance of the 22 manual valve V23 is connected to second and takes out steel cylinder tail gas mouth K2, the outlet of the 22 manual valve V23 is connected with low pressure scatterer 31, the 3rd magnetic valve V24, the 23 manual valve V25 successively, the outlet of the 23 manual valve V25 is connected to the 3rd secondary treatment interface N1, and the outlet of the 22 manual valve V23 is communicated with the outlet of the first magnetic valve V22.
The second high-pressure radiator 40 is connected with the 4th magnetic valve V28, the 24 manual valve V29, check valve 41, gas-holder 42, the 5th magnetic valve V30, the 25 manual valve V31, and the outlet of the 25 manual valve V31 is connected to the second secondary treatment interface E2.
Vacuum pump 48 entrances are connected to the second vacuum pumping hole I2.The 26 manual valve V33 is connected to second and takes out steel cylinder and take out tail mouth L2.The 27 manual valve V32 is connected to the second processing unit vacuum orifice G2.The 26 manual valve V33 connects with the 6th magnetic valve V34, and vacuum pump 48 outlets, the 6th magnetic valve V34 outlet and the 27 manual valve V32 export in parallel and be connected to the first cryogenic unit vacuum orifice P1 through the 7th magnetic valve V35 and the 28 manual valve V36.Vacuumometer 47 is connected to the outlet of vacuum pump 48.Second row gas port J2 communicates with the 3rd venting port M1.
Cryogenic unit 300 is provided with the 4th venting port M2, the second cryogenic unit vacuum orifice P2, the 4th secondary treatment interface N2 and the second deep cooling container interface O2, is respectively applied to communicate with power unit 200; Hot-metal carburized steel bottleneck Q is used for being communicated with qualified gas cylinder; Wherein: be connected by advancing two pipelines of cold air and backheat gas between deep cooling container 53 and the deep cooling main frame 54.Deep cooling container 53 is connected to the 4th secondary treatment interface N2 through the 31 manual valve V41 respectively, be connected to the second cryogenic unit vacuum orifice P2 through the 32 manual valve V42, be connected to the 4th venting port M2 through the 8th magnetic valve 51 and the 33 manual valve V43, be connected to the second deep cooling container interface O2 through the 34 manual valve V44, to hot-metal carburized steel bottleneck Q, be connected to another outlet of low temperature liquid pump 55 through the 35 manual valve V47, the 9th magnetic valve 48, low temperature liquid pump 55, the 36 manual valve V50 series connection through the 37 manual valve V45.Online purity detecting instrument 57 is connected to deep cooling container 53 through the 38 manual valve V46, and deep cooling container 53 is connected to a sewage draining exit R through the 39 manual valve V49.
In conjunction with referring to Fig. 4, deep cooling container 53 is equipped with liquid level alarm 52, and liquid level alarm 52 adopts vibration fork type level gauges.
In centralized Control type sulfur hexafluoride gas purification treatment unit of the present invention, each cellular installation has some proofing units.Wherein, surge tank 2 is equipped with safety valve V14 and the first tensimeter P1-1, and the outlet of the second strainer 9 is equipped with the second tensimeter P1-2 and the first pressure unit 13.The outlet of reducing valve 32 is equipped with the 3rd pressure unit 33, the entrance of compressor 36 is equipped with the 3rd tensimeter P2-1, the outlet of compressor 36 is equipped with the 4th tensimeter P2-2, the second safety valve 38 and the 4th pressure unit 37, gas-holder 42 is equipped with the 5th tensimeter P2-3, the 5th pressure unit 44 and the 3rd safety valve 45, the 6th tensimeter P3-1 is installed on the connecting pipe of deep cooling container 53 and the 38 manual valve V46, and the outlet of low temperature liquid pump 55 is equipped with the 6th pressure unit 56.
In centralized Control type sulfur hexafluoride gas purification treatment unit of the present invention, the gas piping between each unit connects as follows:
The inlet mouth A of processing unit 100 is connected with pressure hose with steel cylinder;
Process the steel cylinder of rear only surplus a small amount of residual air and take out tail gas mouth C connection with flexible pipe with the steel cylinder of processing unit 100;
Steel cylinder after the processing connects with the steel cylinder vacuum orifice D that processes unit 100;
The first secondary treatment interface E1 of processing unit 100 connects with pressure hose with power unit 200 second secondary treatment interface E2;
The first qualified gas interface F1 of processing unit 100 is connected with pressure hose with the second qualified gas interface F2 of power unit 200;
The first processing unit vacuum orifice G1 of processing unit 100 connects with pressure hose with the second processing unit vacuum orifice G2 of power unit 200;
The first vacuum pumping hole I1 of processing unit 100 connects with pressure hose with the second vacuum pumping hole I2 of power unit 200;
First of processing unit 100 is taken out steel cylinder tail gas mouth K1 and is taken out steel cylinder tail gas mouth K2 with second of power unit 200 and be connected with pressure hose;
First of processing unit 100 is taken out steel cylinder and is taken out tail mouth L1 and second of power unit 200 and take out steel cylinder and take out tail mouth L2 and be connected with pressure hose;
The second row gas port J2 of power unit 200 is connected with pressure hose with 11 mouthfuls of the 3rd venting port M1 processing unit deep cooling gas inlets;
The 3rd venting port M1 of power unit 200 is connected with pressure hose with the 4th venting port M2 of cryogenic unit 300;
The first deep cooling container interface O1 of power unit 200 is connected with pressure hose with the second deep cooling container interface O2 of cryogenic unit 300;
The second cryogenic unit vacuum orifice P2 of cryogenic unit 300 connects with pressure hose with the first cryogenic unit vacuum orifice P1 of power unit 200;
The 4th secondary treatment interface N2 and second of the power unit 200 of cryogenic unit 300 taken out steel cylinder and taken out tail mouth L2 and be connected with pressure hose;
The hot-metal carburized steel bottleneck Q of cryogenic unit 300 is connected the external application thermal insulation layer with low temperature liquid pump 55 usefulness stainless steel pressure steel pipes; Low temperature liquid pump 55 is connected the external application thermal insulation layer with deep cooling container 53 usefulness stainless steel pressure steel pipes; Low temperature liquid pump 55 usefulness stainless steel pressure steel pipe connectings are connected to the 6th pressure unit 56, external application thermal insulation layer; The 6th pressure unit 56 usefulness Stainless Steel Flexible Hoses are connected to steel cylinder.
The following describes the working process of centralized Control type sulfur hexafluoride gas purification treatment unit of the present invention.
1. processing unit vacuumizes
System works for the first time or for a long time need not rear first use the time, needs vacuumize processing unit 100, with impurity and the moisture of eliminating equipment inside.
Referring to Fig. 1, open power unit 200 the 7th magnetic valve V35, open the 28 manual valve V36, start power unit vacuum pump 48, can by processing unit the tenth manual valve V10, power unit the 27 manual valve V32 that often opens, processing unit 100 be vacuumized.In the vacuum, can pass through power unit vacuumometer 47 Real Time Observation vacuum values, be extracted into when requiring vacuum values and stop.
Vacuumize frontly need to confirm processing unit 100 interior normal temperature, without pressure or near negative pressure, in order to avoid wash out vacuum pump.
2. cryogenic unit vacuumizes
System works for the first time or for a long time need not rear first use the time, needs vacuumize deep cooling container 53, with impurity and the moisture of eliminating equipment inside.
Power unit the 7th magnetic valve V35 opens, open the 28 manual valve V36, start power unit vacuum pump 48, can be by the 32 manual valve V42, power unit the 26 manual valve V33 that often opens, deep cooling container 53 is vacuumized, in the vacuum, can pass through power unit vacuumometer 47 Real Time Observation vacuum values, be extracted into and require vacuum values namely to stop.
Vacuumize front affirmation deep cooling container 53 interior normal temperature, without pressure or near negative pressure, in order to avoid wash out vacuum pump.
3. gas processing
The purpose of primary treatment is that a large amount of sulfur hexafluoride gas is extracted out after purifying under the liquid state at once, and the gas that partial impurities content is higher is extracted in addition storage out.The purification amount accounts for about 90% of total treatment capacity.Primary treatment divides air inlet, intermittently bleeds and three steps of filling bottle.
(1) air inlet
The deep cooling main frame 54 that pre-starting shows with temperature, after making deep cooling container 53 refrigeration arrive below-45 ℃, open the power supply of processing unit the first high-pressure radiator 1, power unit the first magnetic valve V22, power unit the second magnetic valve V26, power unit compressor 36, power unit the second high-pressure radiator 40.
Open and reinstall the steel cylinder of receiving old gas, sulfur hexafluoride in the steel cylinder namely with liquid form from processing unit inlet mouth A, the first manual valve V1 flows through behind the first high-pressure radiator 1, flow into processing unit surge tank 2 with the gas-liquid mixed attitude, first strainer 3 of flowing through again, the 3rd manual valve V2, the first high temperature two-position three-way valve V3, after reducing valve 4 decompressions, flow through the first high temperature two-position three-way valve V3 with gaseous form, the first adsorption tower 5, the second high temperature two-position three-way valve V6, the 6th manual valve V9, adsorption tower 8, the second strainer 9, the second high temperature two-position three-way valve V6, the 6th manual valve V9, the first qualified gas interface F1 flows to power unit the second qualified gas interface F2, the 21 manual valve V21, the first magnetic valve V22, reducing valve 32, adsorption tanks 34, compressor 36, afterwards with the form of gas-liquid coexistence through the second high-pressure radiator 40, the 29 manual valve V27, the second magnetic valve V26, power unit the first deep cooling container interface O1 flows to cryogenic unit the second deep cooling container interface O2, cryogenic unit the 34 manual valve V44 flows in the deep cooling container 53 with liquid level warning.When continuous gas entry reaches deep cooling container 53 liquid level warning value, close cylinder valve, close the power supply of processing unit the first high-pressure radiator 1, power unit the first magnetic valve V22, compressor 36, power unit the second magnetic valve V26, power unit the second high-pressure radiator 40, stop air inlet.
In the intake process, can pass through processing unit the first tensimeter P1-1 Real Time Observation tank internal pressure, when pressure surpassed the 3.5MPa that sets, safety valve V14 was the take-off pressure release; Regulate processing unit the first high temperature two-position three-way valve V3, the second tensimeter P1-2 displayed value is remained on about 0.6MPa; By processing unit the 12 manual valve V15 and online hygronom 11, but the humidity of sulfur hexafluoride in the on-line monitoring treating processes; Regulate power unit reducing valve 32, by monitoring the 3rd tensimeter P2-1, note guaranteeing compressor inlet pressure below 0.2MPa, in order to avoid cause the pressure release of compressor safety valve jumping up because inlet pressure is too high; But the 4th tensimeter P2-2 real-time monitored compressor delivery pressure, when pressure surpassed the 3.5MPa that sets, the second safety valve 38 was the take-off pressure release.
(2) intermittently bleed
Open power unit the 6th magnetic valve V34, low pressure scatterer 31, compressor 36, the 4th magnetic valve V28 power supply, then deep cooling container 53 tops takes out by the 31 manual valve V41, the 4th secondary treatment interface N2, power unit second than the low-purity sulfur hexafluoride gas that steel cylinder is taken out tail mouth L2, the 26 manual valve V33, the 6th magnetic valve V34, low pressure scatterer 31, reducing valve 32, adsorption tanks 34, compressor 36, the second high-pressure radiator 40, the 4th magnetic valve V28, the 24 manual valve V29, check valve 41 enters power unit gas-holder 42.After taking out cryogenic unit tail gas 1 ~ 2min, close power unit the 6th magnetic valve V34, compressor 36, the 4th magnetic valve V28 power supply, be pumping process one time; So every about 10min, operate 1 time, operate altogether 5 times, stop intermittently to bleed.
In the pumping process, regulate power unit reducing valve 32, by monitoring the 3rd tensimeter P2-1, note guaranteeing compressor inlet pressure below 0.2MPa, in order to avoid cause the pressure release of compressor safety valve jumping up because inlet pressure is too high; But the 4th tensimeter P2-2 real-time monitored compressor delivery pressure, when pressure surpassed the 3.5MPa that sets, the second safety valve 38 was the take-off pressure release; But by power unit the 5th tensimeter P2-3 real-time monitored gas-holder 42 internal pressures, when pressure surpassed the 3.5MPa that sets, the 3rd safety valve 45 was the take-off pressure release; By the online purity instrument 57 of cryogenic unit, but on-line monitoring deep cooling container 53 interior gas purities.
(3) filling bottle
Deep cooling main frame 54 switches to " rising again " function, makes deep cooling container 53 interior sulfur hexafluorides be heated to liquid state about-15 ℃.Open cryogenic unit the 9th magnetic valve 48, low temperature liquid pump 55 power supplys, humidity, purity all reach the sulfur hexafluoride liquid of acceptance value from cryogenic unit the 35 manual valve V47, the 9th magnetic valve 48, hot-metal carburized steel bottleneck Q inflow low temperature liquid pump 55 after then processing, fill with to the clean steel cylinder of taking out vacuum fast, namely stop after steel cylinder is filled.The about 15min of filling bottle process.
In the filling bottle process, if sulfur hexafluoride liquid can not be pressed in the steel cylinder, but normally closed cryogenic unit the 37 manual valve V45 of manual unlocking, then the gas in the sulfur hexafluoride liquid by low temperature liquid pump, the 37 manual valve V45, flow back to deep cooling container 53.The 6th pressure unit 56 is set, the highest top hole pressure of sulfur hexafluoride liquid in the time that filling bottle can being regulated.
4. secondary treatment
The treatment capacity of secondary treatment accounts for about 10% of total treatment capacity.Secondary treatment divides air inlet, solidification treatment and three steps of filling bottle.
When gas-holder 42 internal pressures of power unit can't pour into to compressor 36 greatly, this moment, the 5th tensimeter P2-3 can show this value, namely need carry out secondary treatment, in order to avoid affect the Disposal quality of primary treatment.
(1) air inlet
The deep cooling main frame 54 that pre-starting shows with temperature, after making deep cooling container below 52 to-45 ℃, open the power supply of processing unit the first high-pressure radiator 1, the first magnetic valve V22, the 4th magnetic valve V28, compressor 36, the second high-pressure radiator 40, the second magnetic valve V26.
The sulfur hexafluoride that the gas-holder 42 interior foreign matter contents of power unit are higher passes through power unit the 5th magnetic valve V30 with gaseous form, the 25 manual valve V31, the second secondary treatment interface E2 flows to the second manual valve V7 of processing unit, the first high-pressure radiator 1, surge tank 2, the first strainer 3, the second manual valve V7, the first high temperature two-position three-way valve V3, the first adsorption tower 5, the second high temperature two-position three-way valve V6, the 6th manual valve V9, the second adsorption tower 8, the second strainer 9, the second high temperature two-position three-way valve V6, the 6th manual valve V9, the first qualified gas interface F1 flows to power unit the second qualified gas interface F2, the 21 manual valve V21, the first magnetic valve V22, reducing valve 32, adsorption tanks 34, compressor 36, afterwards with the form of gas-liquid coexistence through the second high-pressure radiator 40, the 29 manual valve V27, the second magnetic valve V26, power unit the first deep cooling container interface O1 flows to cryogenic unit the second deep cooling container interface O2, cryogenic unit the 34 manual valve V44 flows in the deep cooling container 53.When power unit gas-holder 42 internal pressures are 0 substantially, close the power supply of processing unit the first high-pressure radiator 1, the first magnetic valve V22, the 4th magnetic valve V28, compressor 36, the second high-pressure radiator 40, the second magnetic valve V26, stop the gas air inlet.
In the intake process, can pass through processing unit the first tensimeter P1-1 Real Time Observation tank internal pressure, when pressure surpassed the 3.5MPa that sets, the first safety valve V14 was the take-off pressure release; Regulate processing unit the first high temperature two-position three-way valve V3, the second tensimeter P1-2 displayed value is remained on about 0.6MPa.By processing unit the 12 manual valve V15 and online hygronom 11, but the humidity of sulfur hexafluoride in the on-line monitoring treating processes.Regulate power unit reducing valve 32, by monitoring the 3rd tensimeter P2-1, note guaranteeing compressor inlet pressure below 0.2MPa, in order to avoid cause the pressure release of compressor safety valve jumping up because inlet pressure is too high.But the 4th tensimeter P2-2 real-time monitored compressor delivery pressure, when pressure surpassed the 3.5MPa that sets, the second safety valve 38 was the take-off pressure release.
(2) solidification treatment
Make cryogenic unit refrigeration host computer 54 continue the refrigeration deep cooling container below 53 to-50.8 ℃, this moment, deep cooling container 53 interior sulfur hexafluorides solidified.
Exhaust: open cryogenic unit the 8th magnetic valve 51, then a large amount of foreign gases in deep cooling container 53 tops are by cryogenic unit the 33 manual valve V43, cryogenic unit the 8th magnetic valve 51, the 4th venting port M2, flow to processing unit first row gas port J1, the 11 manual valve V11, under meter 14, lye tank 13, nontoxic gas is entered in the atmosphere by air interface H again after alkali cleaning in lye tank 13.Can when pressure is normal pressure, close cryogenic unit the 8th magnetic valve 51 by the pressure in the 6th tensimeter P3-1 Real Time Observation deep cooling container 53, stop exhaust.
Vacuumize: open the power supply of power unit the 6th magnetic valve V34, vacuum pump 48, the 28 manual valve V36 that manual unlocking is normally closed then can carry out impurity and vacuumize work.Impurity gas is by cryogenic unit the 32 manual valve V42, the second cryogenic unit vacuum orifice P2, the first cryogenic unit vacuum orifice P1 of power unit, the 28 manual valve V36, the 7th magnetic valve V35, vacuum pump 48, the first vacuum pumping hole I1 of processing unit, lye tank 13, in lye tank 13 through gas nontoxic after the alkali cleaning again by entering in the atmosphere through the 13 manual valve V13, air interface H.
In vacuum, can pass through vacuumometer 47 Real Time Observation vacuum values, during appropriate value to be evacuated down to, with the processing unit lye tank after the 13 manual valve V13 transfers to tail gas and atmosphere direction and leads to, after closing the power supply of vacuum pump 48, the 6th magnetic valve V34, manual-lock the 28 manual valve V36 stops to vacuumize work again.
Through bleeding and vacuumize after deep cooling container 53 in only remaining solid-state sulfur hexafluorides.
(3) filling bottle
Deep cooling main frame 54 switches to " rising again " function, makes deep cooling container 53 interior sulfur hexafluorides be heated to liquid state about-15 ℃.Open cryogenic unit the 9th magnetic valve 48, low temperature liquid pump 55 power supplys, humidity, purity all reach the sulfur hexafluoride liquid of acceptance value from cryogenic unit the 35 manual valve V47, the 9th magnetic valve 48, hot-metal carburized steel bottleneck Q inflow low temperature liquid pump 55 after then processing, fill with to the clean steel cylinder of taking out vacuum fast, namely stop after steel cylinder is filled.The about 15min of filling bottle process.
In the filling bottle process, if sulfur hexafluoride liquid can not be pressed in the steel cylinder, but normally closed cryogenic unit the 37 manual valve V45 of manual unlocking, then the gas in the sulfur hexafluoride liquid by low temperature liquid pump 55, the 37 manual valve V45, flow back to deep cooling container 53.The 6th pressure unit 56 is set, the highest top hole pressure of sulfur hexafluoride liquid in the time that filling bottle can being regulated.
5. steel cylinder exhaust collection
Reinstall in the steel cylinder of receiving old gas after the gas processing, generally understand remainder tail gas, but this moment centralized collection.
After opening power unit compressor 36, the second high-pressure radiator 40, the 4th magnetic valve V28 power supply, manual unlocking power unit the 22 manual valve V23 and steel cylinder, then the residual gas in the steel cylinder is taken out tail gas mouth C, first by the processing unit steel cylinder and is taken out steel cylinder tail gas mouth K1, flow into the 22 manual valve V23, reducing valve 32, adsorption tanks 34, compressor 36, form with the gas-liquid coexistence flows in the gas-holder 42 behind the second high-pressure radiator 40, the 4th magnetic valve V28, the 24 manual valve V29, check valve 41 afterwards, and the steel cylinder internal pressure stops when being negative pressure.
In the intake process, regulate power unit reducing valve 32, by monitoring the 3rd tensimeter P2-1, note guaranteeing compressor inlet pressure below 0.2MPa, in order to avoid cause the pressure release of compressor safety valve jumping up because inlet pressure is too high; But the 4th tensimeter P2-2 real-time monitored compressor delivery pressure, when pressure surpassed the 3.5MPa that sets, the second safety valve 38 was the take-off pressure release; But by power unit the 5th tensimeter P2-3 real-time monitored gas-holder 42 internal pressures, when pressure surpassed the 3.5MPa that sets, the 3rd safety valve 45 was the take-off pressure release.
6. take out the steel cylinder vacuum
After steel cylinder carried out exhaust collection, this moment, the steel cylinder internal pressure was negative pressure substantially.As in the steel cylinder without solid particle polluter, and original what fill is not gas after the fault, then be evacuated down to 50Pa after, can be used as clean steel cylinder for filling bottle.
The steel cylinder of taking out tail gas is connected to processing unit steel cylinder vacuum orifice D, opens power unit vacuum pump 48, manual unlocking the 28 manual valve V36 opens steel cylinder.The gas circuit that steel cylinder is vacuumized flows to, and: processing unit steel cylinder vacuum orifice D, first takes out that steel cylinder is taken out tail mouth L1, power unit second is taken out steel cylinder and taken out tail mouth L2, vacuum pump 48, the 28 manual valve V36, processing unit the first vacuum pumping hole I1, lye tank, flows into lye tank 13 through the 13 manual valve V13 and enters in the atmosphere by air interface H after alkali cleaning is nontoxic.
In vacuum, can be by the vacuumometer 47 Real Time Observation vacuum values of power unit.
7. the nitrogen that rushes of processing unit is regenerated
After adsorption tower is processed for some time, humidity or the purity of processing gas will obviously descend, and show the sorbent material moisture-saturated or adsorb saturatedly in the adsorption tower, need to change sorbent material this moment.For avoiding manually pouring out and packing into of sorbent material, also save processing and the cost of use of sorbent material, system is provided with and rushes the nitrogen regenerating unit, can on equipment, directly rush nitrogen regeneration, moisture content in the sorbent material in the adsorption tower is taken out of by nitrogen after heating, gaseous impurities is also by nitrogen replacement, and sorbent material can reuse afterwards.
After processing unit 100 vacuumized, adjust the first high temperature two-position three-way valve V3 and the second high temperature two-position three-way valve V6, lye tank through the 13 manual valve V13 to rushing the nitrogen direction, the High Purity Nitrogen steel cylinder is received the processing unit adsorbent reactivation rush nitrogen mouth B, open the High Purity Nitrogen steel cylinder after opening the 7th manual valve V8, enter to make behind the first adsorption tower 5 and the second adsorption tower 8 with low pressure subpunch part nitrogen and keep normal pressure in the adsorption tower, open adsorption tower heater strip 10,13 power supply, start the heater switch preheating, be heated to 200 ℃ of post-heating switch circuit breakings of set(ting)value.
This moment, High Purity Nitrogen rushed nitrogen mouth B, the 7th manual valve V8, the second high temperature two-position three-way valve V6 and the 6th manual valve V9, inflow the first adsorption tower 5 and the second adsorption tower 8, the first high temperature two-position three-way valve V3 and the second high temperature two-position three-way valve V6, lye tank 13 with moisture and impurity from the treated unit of steel cylinder adsorbent reactivation, discharged through air interface H.
Regenerate and each valve is resetted after complete.
8. lye tank fluid infusion
After treatment system work for some time, the alkali lye in the lye tank can be because constantly losing efficacy by acidic substance.Need carry out fluid infusion work this moment.
Open first the leakage fluid dram that lye tank carries muddy alkali lye entered in the vial, wait for concentrate after the harmless treatment buried.Open processing unit the 13 manual valve V13,10% NaOH soln using plastic hose with configuring by processing unit lye tank fluid infusion mouth S, the 13 manual valve V13, pours in the lye tank 13.
Embodiment recited above is described preferred implementation of the present invention, is not that the spirit and scope of the present invention are limited.Under the prerequisite that does not break away from design concept of the present invention; various modification and improvement that this area ordinary person makes technical scheme of the present invention; all should drop into protection scope of the present invention, the technology contents that the present invention asks for protection all is documented in claims.
Claims (7)
1. centralized Control type sulfur hexafluoride gas purification treatment unit, comprise processing unit (100) and cryogenic unit (300), described processing unit (100) comprises the first adsorption tower (5) and the second adsorption tower (8), described cryogenic unit (300) comprises deep cooling container (53), it is characterized in that: also comprise power unit (200);
Wherein: described processing unit (100) also comprises the first high-pressure radiator (1), surge tank (2), the first strainer (3), the second strainer (9), under meter (14) and lye tank (13), and some manual valves (V1, V2, V4, V5, V7, V8, V9, V10, V11) and some high temperature two-position three-way valves (V3, V6, V12);
Described the first adsorption tower (5) comprises heater strip (10) and RTD (6), described the second adsorption tower (8) comprises another heater strip (13) and another RTD (7), heater strip (10,13) is " U " font, be installed in the inner chamber of each adsorption tower (5,8), RTD (6,7) is installed on the sidewall of each adsorption tower (5,8);
Described processing unit (100) is provided with:
Inlet mouth (A), steel cylinder are taken out tail gas mouth (C) and steel cylinder vacuum orifice (D), are respectively applied to be communicated with processed gas bomb;
Adsorbent reactivation rushes nitrogen mouth (B), is used for being communicated with nitrogen cylinder;
Air interface (H) is used for being communicated with atmosphere;
The first secondary treatment interface (E1), the first qualified gas interface (F1), first are taken out steel cylinder tail gas mouth (K1), the first processing unit vacuum orifice (G1), first is taken out steel cylinder and taken out tail mouth (L1), the first vacuum pumping hole (I1) and first row gas port (J1), are respectively applied to be communicated with described power unit (200);
Described the first high-pressure radiator (1) entrance is connected to described inlet mouth (A) through the first manual valve (V1), and be connected to described the first secondary treatment interface (E1) through the second manual valve (V7), described the first high-pressure radiator (1) outlet successively with described surge tank (2), the first strainer (3), the 3rd manual valve (V2), reducing valve (4), the first high temperature two-position three-way valve (V3), the first adsorption tower (5), the 4th manual valve (V4), the 5th manual valve (V5), the second adsorption tower (8), the second strainer (9), the second high temperature two-position three-way valve (V6) and the 6th manual valve (V9) series connection, the outlet of the 6th manual valve (V9) is connected to the described first qualified gas interface (F1); The connecting pipeline of the 4th manual valve (V4) and the 5th manual valve (V5) is connected to described adsorbent reactivation through the 7th manual valve (V8) and rushes nitrogen mouth (B); Another of the first high temperature two-position three-way valve (V3) exports in parallel with another outlet of the second high temperature two-position three-way valve (V6) and is connected to described the first vacuum pumping hole (I1) through third high temperature two-position three-way valve (V12); The second high temperature two-position three-way valve (V6) is connected to described the first processing unit vacuum orifice (G1) with the connecting pipeline of the 8th manual valve (V9) through the tenth manual valve (V10); Another outlet of third high temperature two-position three-way valve (V12) is connected to described air interface (H) through the 11 manual valve (V11), under meter (14) and lye tank (13); Described steel cylinder vacuum orifice (D) and first is taken out steel cylinder and is taken out tail mouth (L1), steel cylinder and take out tail gas mouth (C) and first and take out steel cylinder tail gas mouth (K1) and communicate by pipeline respectively; Another outlet of third high temperature two-position three-way valve (V12) is connected to described first row gas port (J1) with the connecting pipeline of the 11 manual valve (V11);
Described power unit (200) is provided with:
The second secondary treatment interface (E2), the second qualified gas interface (F2), second are taken out steel cylinder tail gas mouth (K2), the second processing unit vacuum orifice (G2), second is taken out steel cylinder and taken out tail mouth (L2), the second vacuum pumping hole (I2) and second row gas port (J2), are respectively applied to be communicated with described processing unit (100);
The 3rd venting port (M1), the first cryogenic unit vacuum orifice (P1), the 3rd secondary treatment interface (N1) and the first deep cooling container interface (O1) are respectively applied to communicate with described cryogenic unit (300);
Described power unit (200) comprises low pressure scatterer (31), adsorption tanks (34), compressor (36), the second high-pressure radiator (40), gas-holder (42) and vacuum pump (48), and some manual valves (V21, V23, V25, V27, V29, V31, V32, V33, V36), reducing valve (32), check valve (41) and some magnetic valves (V22, V24, V26, V28, V30, V34, V35), wherein:
The entrance of the 21 manual valve (V21) is connected to the described second qualified gas interface (F2), the outlet of the 21 manual valve (V21) is connected with the first magnetic valve (V22), reducing valve (32), adsorption tanks (34), compressor (36), the second high-pressure radiator (40), the second magnetic valve (V26) and the 29 manual valve (V27) successively, and the outlet of the 29 manual valve (V27) is connected to described the first deep cooling container interface (O1);
The entrance of the 22 manual valve (V23) is connected to second and takes out steel cylinder tail gas mouth (K2), the outlet of the 22 manual valve (V23) is connected with low pressure scatterer (31), the 3rd magnetic valve (V24), the 23 manual valve (V25) successively, the outlet of the 23 manual valve (V25) is connected to the 3rd secondary treatment interface (N1), and the outlet of the 22 manual valve (V23) is communicated with the outlet of the first magnetic valve (V22);
Described the second high-pressure radiator (40) is connected with the 4th magnetic valve (V28), the 24 manual valve (V29), check valve (41), gas-holder (42), the 5th magnetic valve (V30), the 25 manual valve (V31), and the outlet of the 25 manual valve (V31) is connected to described the second secondary treatment interface (E2);
Described vacuum pump (48) entrance is connected to described the second vacuum pumping hole (I2);
The 26 manual valve (V33) is connected to described second and takes out steel cylinder and take out tail mouth (L2);
The 27 manual valve (V32) is connected to described the second processing unit vacuum orifice (G2);
The 26 manual valve (V33) is connected with the 6th magnetic valve (V34), and described vacuum pump (48) outlet, the 6th magnetic valve (V34) outlet and the 27 manual valve (V32) export in parallel and be connected to described the first cryogenic unit vacuum orifice (P1) through the 7th magnetic valve (V35) and the 28 manual valve (V36);
Described second row gas port (J2) communicates with described the 3rd venting port (M1);
Described cryogenic unit (300) also comprises deep cooling main frame (54) and low temperature liquid pump (55), and some manual valves (V41, V42, V43, V44, V45, V47, V50) and some magnetic valves (V48, V51);
Described deep cooling container (53) is equipped with liquid level alarm (52), and described liquid level alarm (52) adopts vibration fork type level gauge;
Described cryogenic unit (300) is provided with:
The 4th venting port (M2), the second cryogenic unit vacuum orifice (P2), the 4th secondary treatment interface (N2) and the second deep cooling container interface (O2) are respectively applied to communicate with described power unit (200);
Hot-metal carburized steel bottleneck (Q) is used for being communicated with qualified gas cylinder;
Described the first secondary treatment interface (E1) and described the second secondary treatment interface (E2), the described first qualified gas interface (F1) and the described second qualified gas interface (F2), described first takes out steel cylinder tail gas mouth (K1) and described second takes out steel cylinder tail gas mouth (K2), described the first processing unit vacuum orifice (G1) and described the second processing unit vacuum orifice (G2), described first takes out steel cylinder takes out tail mouth (L1) and described second and takes out steel cylinder and take out tail mouth (L2), described the first vacuum pumping hole (I1) and described the second vacuum pumping hole (I2), first row gas port (J1) and described second row gas port (J2), described the 3rd venting port (M1) and described the 4th venting port (M2), described the first cryogenic unit vacuum orifice (P1) and described the second cryogenic unit vacuum orifice (P2), described the 3rd secondary treatment interface (N1) communicates by pipeline respectively with described the second deep cooling container interface (O2) with described the 4th secondary treatment interface (N2) and described the first deep cooling container interface (O1); Be connected by advancing two pipelines of cold air and backheat gas between described deep cooling container (53) and the described deep cooling main frame (54); Described deep cooling container (53) is connected to described the 4th secondary treatment interface (N2) through the 31 manual valve (V41) respectively, be connected to described the second cryogenic unit vacuum orifice (P2) through the 32 manual valve (V42), be connected to described the 4th venting port (M2) through the 8th magnetic valve (51) and the 33 manual valve (V43), be connected to described the second deep cooling container interface (O2) through the 34 manual valve (V44), through the 35 manual valve (V47), the 9th magnetic valve (48), low temperature liquid pump (55), the 36 manual valve (V50) series connection is connected to another outlet of described low temperature liquid pump (55) to described hot-metal carburized steel bottleneck (Q) through the 37 manual valve (V45).
2. centralized Control type sulfur hexafluoride gas purification treatment unit according to claim 1, it is characterized in that: wherein said processing unit (100) also comprises online hygronom (11) and the 12 manual valve (V15), and described online hygronom (11) is connected to the outlet of described the second strainer (9) through the 12 manual valve (V15).
3. centralized Control type sulfur hexafluoride gas purification treatment unit according to claim 1 and 2 is characterized in that wherein said lye tank (13) is connected to the 13 manual valve (V13) and is connected to fluid infusion mouth (S) through described the 13 manual valve (V13).
4. centralized Control type sulfur hexafluoride gas purification treatment unit according to claim 3, it is characterized in that wherein said power unit (200) also comprises vacuumometer (47), described vacuumometer (47) is connected to the outlet of described vacuum pump (48).
5. centralized Control type sulfur hexafluoride gas purification treatment unit according to claim 4, it is characterized in that wherein said cryogenic unit (300) also comprises online purity detecting instrument (57), two manual valves (V46, V49), described online purity detecting instrument (57) is connected to described deep cooling container (53) through the 38 manual valve (V46), and described deep cooling container (53) is connected to a sewage draining exit (R) through the 39 manual valve (V49).
6. centralized Control type sulfur hexafluoride gas purification treatment unit according to claim 5, it is characterized in that wherein said surge tank (2) is equipped with safety valve (V14) and the first tensimeter (P1-1), the outlet of described the second strainer (9) is equipped with the second tensimeter (P1-2) and the first pressure unit (13); The outlet of described reducing valve (32) is equipped with the 3rd pressure unit (33), the entrance of described compressor (36) is equipped with the 3rd tensimeter (P2-1), the outlet of described compressor (36) is equipped with the 4th tensimeter (P2-2), the second safety valve (38) and the 4th pressure unit (37), described gas-holder (42) is equipped with the 5th tensimeter (P2-3), the 5th pressure unit (44) and the 3rd safety valve (45), on the connecting pipe of described deep cooling container (53) and the 38 manual valve (V46) the 6th tensimeter (P3-1) is installed, the outlet of described low temperature liquid pump (55) is equipped with the 6th pressure unit (56).
7. centralized Control type sulfur hexafluoride gas purification treatment unit according to claim 5 is characterized in that wherein said inlet mouth (A) and steel cylinder, steel cylinder and the described steel cylinder of only surplus a small amount of residual air are taken out tail gas mouth (C) after processing, steel cylinder after the processing and described steel cylinder vacuum orifice (D), described the first secondary treatment interface (E1) and described the second secondary treatment interface (E2), the described first qualified gas interface (F1) and the described second qualified gas interface (F2), described the first processing unit vacuum orifice (G1) and described the second processing unit vacuum orifice (G2), described adsorbent reactivation rushes nitrogen mouth (B) and High Purity Nitrogen steel cylinder, described the first vacuum pumping hole (I1) and described the second vacuum pumping hole (I2), described first takes out steel cylinder tail gas mouth (K1) and described second takes out steel cylinder tail gas mouth (K2), described first takes out steel cylinder takes out tail mouth (L1) and described second and takes out steel cylinder and take out tail mouth (L2), described second row gas port (J2) and described the 3rd venting port (M1), described the 3rd venting port (M1) and described the 4th venting port (M2), described the first deep cooling container interface (O1) and described the second deep cooling container interface (O2), described the second cryogenic unit vacuum orifice (P2) and described the first cryogenic unit vacuum orifice (P1), described the 4th secondary treatment interface (N2) and described second is taken out steel cylinder and is taken out tail mouth (L2) and be connected with pressure hose respectively; Described air interface (H) with hose connection to outdoor lower air port; Described hot-metal carburized steel bottleneck (Q) with stainless steel pressure steel pipe is connected external application thermal insulation layer with described deep cooling container (53), described low temperature liquid pump (55) with described the 6th pressure unit (56) with described low temperature liquid pump (55), described low temperature liquid pump (55); Described the 6th pressure unit (56) is connected to steel cylinder with Stainless Steel Flexible Hose.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201210407422.1A CN102874768B (en) | 2012-10-23 | 2012-10-23 | Centralized control type sulfur hexafluoride gas purification treatment device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201210407422.1A CN102874768B (en) | 2012-10-23 | 2012-10-23 | Centralized control type sulfur hexafluoride gas purification treatment device |
Publications (2)
Publication Number | Publication Date |
---|---|
CN102874768A true CN102874768A (en) | 2013-01-16 |
CN102874768B CN102874768B (en) | 2014-07-23 |
Family
ID=47476333
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201210407422.1A Active CN102874768B (en) | 2012-10-23 | 2012-10-23 | Centralized control type sulfur hexafluoride gas purification treatment device |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN102874768B (en) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103521202A (en) * | 2013-10-12 | 2014-01-22 | 国家电网公司 | Recovery regeneration method for sulfur hexafluoride adsorbent |
CN104587758A (en) * | 2015-02-05 | 2015-05-06 | 成都君禾天成科技有限公司 | Circulating purification system for SF6 gas recycling and filling equipment |
CN107892279A (en) * | 2017-12-13 | 2018-04-10 | 深圳供电局有限公司 | Sulfur hexafluoride gas electrified purification treatment device and method |
CN108176389A (en) * | 2018-01-17 | 2018-06-19 | 国网安徽省电力有限公司电力科学研究院 | SF6The adsorbent on-line regeneration method of purifying processing device |
CN113958869A (en) * | 2021-10-19 | 2022-01-21 | 国网安徽省电力有限公司电力科学研究院 | Zero-emission insulating gas purification treatment device and method |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101125643A (en) * | 2007-08-08 | 2008-02-20 | 安徽省电力科学研究院 | Sulfur hexafluoride reclaiming and recharging device |
CN101857202A (en) * | 2010-06-04 | 2010-10-13 | 黎明化工研究院 | Purification method of sulfur hexafluoride and equipment thereof |
CN201647993U (en) * | 2010-03-11 | 2010-11-24 | 辽宁省电力有限公司鞍山超高压分公司 | Sulfur hexafluoride gas recovery and purification device |
CN202898021U (en) * | 2012-10-23 | 2013-04-24 | 安徽省电力科学研究院 | Centralized control type sulfur hexafluoride gas purification treatment device |
-
2012
- 2012-10-23 CN CN201210407422.1A patent/CN102874768B/en active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101125643A (en) * | 2007-08-08 | 2008-02-20 | 安徽省电力科学研究院 | Sulfur hexafluoride reclaiming and recharging device |
CN201647993U (en) * | 2010-03-11 | 2010-11-24 | 辽宁省电力有限公司鞍山超高压分公司 | Sulfur hexafluoride gas recovery and purification device |
CN101857202A (en) * | 2010-06-04 | 2010-10-13 | 黎明化工研究院 | Purification method of sulfur hexafluoride and equipment thereof |
CN202898021U (en) * | 2012-10-23 | 2013-04-24 | 安徽省电力科学研究院 | Centralized control type sulfur hexafluoride gas purification treatment device |
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103521202A (en) * | 2013-10-12 | 2014-01-22 | 国家电网公司 | Recovery regeneration method for sulfur hexafluoride adsorbent |
CN103521202B (en) * | 2013-10-12 | 2015-11-04 | 国家电网公司 | Recovery regeneration method for sulfur hexafluoride adsorbent |
CN104587758A (en) * | 2015-02-05 | 2015-05-06 | 成都君禾天成科技有限公司 | Circulating purification system for SF6 gas recycling and filling equipment |
CN107892279A (en) * | 2017-12-13 | 2018-04-10 | 深圳供电局有限公司 | Sulfur hexafluoride gas electrified purification treatment device and method |
CN107892279B (en) * | 2017-12-13 | 2024-02-09 | 深圳供电局有限公司 | Sulfur hexafluoride gas electrified purification treatment device and method |
CN108176389A (en) * | 2018-01-17 | 2018-06-19 | 国网安徽省电力有限公司电力科学研究院 | SF6The adsorbent on-line regeneration method of purifying processing device |
CN108176389B (en) * | 2018-01-17 | 2020-09-01 | 国网安徽省电力有限公司电力科学研究院 | SF6Method for on-line regeneration of adsorbent in purification treatment apparatus |
CN113958869A (en) * | 2021-10-19 | 2022-01-21 | 国网安徽省电力有限公司电力科学研究院 | Zero-emission insulating gas purification treatment device and method |
CN113958869B (en) * | 2021-10-19 | 2023-11-21 | 国网安徽省电力有限公司电力科学研究院 | Zero-emission insulating gas purifying treatment device and method |
Also Published As
Publication number | Publication date |
---|---|
CN102874768B (en) | 2014-07-23 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN102874768B (en) | Centralized control type sulfur hexafluoride gas purification treatment device | |
CN108355461B (en) | Sulfur hexafluoride and nitrogen mixed gas purifying and separating device and sulfur hexafluoride recovering and purifying method | |
CN208406522U (en) | Sulfur hexafluoride and nitrogen mixed gas purification separation purifying plant | |
CN113294969B (en) | Device and method for separating mixed gas of perfluoroisobutyronitrile and carbon dioxide | |
CN100522801C (en) | Sulfur hexafluoride reclaiming and recharging device | |
CN204824165U (en) | Device is recycled to gaseous high -speed recovery of sulfur hexafluoride | |
CN202898021U (en) | Centralized control type sulfur hexafluoride gas purification treatment device | |
CN206985717U (en) | A kind of helium purifies recovery system | |
CN102173392A (en) | Sulfur hexafluoride gas separation and purification device and purification method thereof | |
CN113398713A (en) | On-line purification system for sulfur hexafluoride gas of on-transport equipment | |
CN102765701A (en) | Method for purifying sulfur hexafluoride and purifying and solidifying tank of sulfur hexafluoride | |
KR101086311B1 (en) | Gas filter device of sf6-gas insulated switchgear | |
CN112628600B (en) | C5-PFK mixed gas separation and purification system | |
CN203971684U (en) | A kind of sulfur hexafluoride and carbon tetrafluoride mist pre-separate device | |
CN104174250B (en) | A kind of method of sulfur hexafluoride and the pre-separation of carbon tetrafluoride mist | |
CN104638557B (en) | Gas purification method | |
CN206785636U (en) | Natural gas compressor system | |
CN202625853U (en) | Nitrogen generating system | |
CN215372041U (en) | Adsorption type natural gas filling device | |
CN215113528U (en) | Device for extracting helium from natural gas to prepare liquid helium | |
CN102942163B (en) | Sulfur hexafluoride recovery processing system for power grid | |
CN114100310A (en) | SF under sudden failure in GIL pipe gallery6Quick recovery system and device for gas leakage | |
CN113893642A (en) | Ring main unit C4F7N/CO2On-site mixed gas recovery device and method | |
CN210340345U (en) | Carbon dioxide's purification system | |
CN113432036A (en) | Adsorption type natural gas filling device |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
C06 | Publication | ||
PB01 | Publication | ||
C10 | Entry into substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
C14 | Grant of patent or utility model | ||
GR01 | Patent grant |