CN102873418A - Circulating filtration system for electrochemical machining electrolyte and control method thereof - Google Patents

Circulating filtration system for electrochemical machining electrolyte and control method thereof Download PDF

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CN102873418A
CN102873418A CN2012103933872A CN201210393387A CN102873418A CN 102873418 A CN102873418 A CN 102873418A CN 2012103933872 A CN2012103933872 A CN 2012103933872A CN 201210393387 A CN201210393387 A CN 201210393387A CN 102873418 A CN102873418 A CN 102873418A
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electrolyte
electrolytic
conductivity
electrolyzed processing
bath
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CN102873418B (en
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赵建社
刘青海
王峰
李龙
王福元
杨育平
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Nanjing University of Aeronautics and Astronautics
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Nanjing University of Aeronautics and Astronautics
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Abstract

The invention discloses a circulating filtration system for electrochemical machining electrolyte and a control method thereof, and belongs to the technical field of electrochemical machining. The circulating filtration system for the electrochemical machining electrolyte comprises an electrolyte tank, an electrolyte circulating device, an electrolyte filtering device, an electrolyte filtering and monitoring device and an electrolyte component control device. According to the circulating filtration system for the electrochemical machining electrolyte, which is disclosed by the invention, two loops are connected in parallel to filter the electrolyte, the electrolyte input to a processing area has a high cleanliness; the electrolyte filtering and monitoring device is adopted to monitor a secondary filter and a plate-and-frame filter press in real time; in an electrolysis processing process, the circulating filtration system for the electrolyte has a high reliability; the electrolyte component control device is used for monitoring the pH (potential of hydrogen) value and the conductivity of the electrolyte in real time; and an industrial personal computer controls a liquid regulation tank to correspond to the on and off of a solenoid valve so as to guarantee the stability of the pH value and the conductivity of the electrolyte in the electrolysis processing process.

Description

A kind of Electrolyzed Processing circulate electrolyte filtration system and control method thereof
 
Technical field
The present invention relates to a kind of Electrolyzed Processing circulate electrolyte filtration system and electrolyte filtering method for supervising, electrolyte component control method, belong to technical field of electrolysis processing.
Background technology
In electrochemical machining process, in workpiece to be machined corrosion moulding, necessarily be accompanied by a large amount of electrolysate-electrolytic slimes, the volume ratio of electrolytic slime is removed metal volume and is wanted large 100-200 times usually, its composition mainly is precipitation of hydroxide, exists with cotton-shaped form in electrolyte.If workpiece to be machined is the carbon containing metal material, because carbon is the poorest element of activity in the electrochemical reaction, in electrochemical machining process, form undissolved particulate, then also have graphite particulate in the electrolytic slime.Carbide is only with Fe in the high-carbon steel 3The C form exists, Fe 3Electrode potential and the carbon of C phase are close, so contain 1% carbon in the high-carbon steel, will have 15% Fe in the electrolytic slime 3C is soluble particles not.
Electrolyte act as in the electrochemical machining process: form the electrochemical system that carries out electrochemical reaction with anode and negative electrode, realize desired electrochemical machining process; Get rid of electrolysate, the control polarization, make anodic solution can be normally, carry out continuously; In time take away the heat that produces in the electrochemical machining process.The circulate electrolyte filtration system is in time carried out filtration treatment to the electrolyte of cathode and anode machining area output, and constantly inputs swiftly flowing cleaning electrolyte to machining area, carries out to guarantee that electrochemical machining process is stable.If along with electrochemical machining process carries out, circulate electrolyte filtration system filters degradation, will cause: the device generation electrolytic slime cloggings such as (1) electrolyte circulation system middle filtrator, the flow of electrolyte of input machining area descends, (2) contain a large amount of electrolytic slimes in the electrolyte of input processing district, machining area electrolyte heat extraction degradation, machining area electrolysate are piled up and can't in time be got rid of.Therefore, the circulate electrolyte filtration system can not stable operation will directly affect the stable of electrochemical machining process carries out, even can produce short circuit phenomenon, makes the cathode and anode serious burn.
Current electrolysis liquid circulated filter system filter method mainly comprises: a plurality of electrolytic bath cascade filtrations, and the plate and frame filter press of connecting between the electrolytic bath, the cell liquor pump inlet arranges coarse filter, and fine filter etc. is set in pipeline.The electrolytic bath cascade filtration namely cuts off electrolytic slime by the dividing plate between the electrolytic bath, electrolyte is by the logical liquid bath circulation in dividing plate middle part, cleaning with the electrolytic bath of guaranteeing to link to each other with cell liquor pump, the method filter effect is general, usually needs coarse filter to be set and fine filter is set in pipeline at the cell liquor pump inlet; The series connection plate and frame filter press filters between the electrolytic bath, can effectively reduce the quantity of electrolytic bath, and filter effect is also better, but because the plate and frame filter press electrolytic slime is piled up comparatively fast, need frequent filter plate, filter frame to plate and frame filter press to clean, and plate and frame filter press generation electrolytic slime is piled up in the electrochemical machining process, will affect the flow of input machining area electrolyte, and then electrochemical machining process stability is exerted an influence.The main cell liquor pump that relies on of current electrolysis liquid circulation, pressure regulator valve, overflow valve and electrolyte pipeline are realized, cell liquor pump constantly detaches electrolyte Zhiyin, Anode machining zone from electrolytic bath, regulates pressure regulator valve and overflow valve openings of sizes and can control input machining area flow of electrolyte and pressure.
The operation of circulate electrolyte filtration system simultaneously, need to monitor electrolyte filtering system filtration condition, to guarantee that the circulate electrolyte filtration system is long-term, stable operation, especially in electrochemical machining process, more to guarantee the stable operation of circulate electrolyte filtration system, to guarantee the stable operation of electrochemical machining process.At present, the automaticity of electrolyte filtering monitoring is also lower in the electrochemical machining process, a lot of occasions also need the technologist that the electrolyte filtering state is judged, urgent need is carried out integrated control to electrolyte filtering system and Electrolyzed Processing system, to improve stability and the controllability of electrolytic processing process.
Electrolyte component control comprises electrolyte temperature, the control of electrical conductivity and pH value, in the electrochemical machining process, the electrolyte temperature rise is higher, electrical conductivity fluctuates large and the larger change of pH value all is unfavorable for giving full play to of electrolyte property, the electrolyte temperature rise is higher, and machining area electrolyte easily seethes with excitement, evaporates and forms the hole, causes the cathode and anode short circuit; Electrical conductivity fluctuation causes more greatly the larger variation of machining gap, and the forming accuracy of Electrolyzed Processing is difficult to guarantee, and machining gap hour, easily causes short circuit; Electrolyte PH value changes greatly, shows that namely electrolyte consumption is more in the electrolyte, and common electrolyte meta-alkalescence, processing district electrolysate will be difficult to discharge more, and other performances of electrolyte also will be affected.Therefore, just can guarantee the electrochemical properties that electrolyte is stable to the accurate control of electrolyte component, physical characteristic and stability are to improve stability and the machining accuracy of electrochemical machining process.
Domestic auto-control degree to electrolyte component is also relatively low at present, usually all be before engineer testing and industrial production, use the PH meter, densitometer is to the pH value of electrolyte, electrical conductivity is controlled, and in the electrochemical machining process electrolyte component is lacked strict monitoring and adjustment, Germany EMAG electrochemistry processing circulate electrolyte filtration system, electrolyte PH value, electrical conductivity accuracy-control system have been equipped with, vibration feed technology in conjunction with self developing can realize high-quality, the highly-efficient processing on blisk leaf basin, blade back and intake and exhaust limit.In the processing of the quiet cutter lid of shaver group seam, because process time is shorter, about 2 minutes, the single process electrolyte component changes minimum usually, but repeatedly still needs electrolyte component is adjusted repeatedly after the processing; And the roughing of blisk, because single leaf basin, blade back process time is usually about 1 hour, larger variation will occur in electrolyte component, in order to improve the machining accuracy of leaf basin, blade back, needs in the electrochemical machining process electrolyte component is accurately controlled.
Summary of the invention
The present invention is directed to the deficiency of current electrolysis liquid circulated filter system and control method thereof, a kind of circulate electrolyte filtration system of multiloop parallel filtering is proposed, and secondary filter in plate and frame filter press in the loop and the pipeline carried out Real Time Monitoring, circulate electrolyte filtration system filters performance and stability have been improved, and electrolyte component control method of the present invention has realized electrolyte PH value, the Real-Time Monitoring of electrical conductivity, and the break-make of transferring liquid bath correspondence magnetic valve by industrial computer control, guaranteed the pH value that electrolyte is stable, electrical conductivity has improved stability and the machining accuracy of electrochemical machining process.
In order to realize the foregoing invention purpose, technical scheme of the present invention is:
A kind of Electrolyzed Processing circulate electrolyte filtration system, the again defeated Electrolyzed Processing system that is back to is filtered afterwards to the electrolyte of Electrolyzed Processing system output by this system, the electrolyte of Electrolyzed Processing system output is divided into two loops, the first loop is: to electrolytic bath I, front two-stage electrolytic bath is to be provided with filter among electrolytic bath II and the electrolytic bath III to electrolyte after the electrolytic bath of three grades of series connection filters; Second servo loop is: electrolyte is delivered to equally electrolytic bath I and confluxes with the electrolyte in the first loop through plate and frame filter press, cooling water circulation machine successively; Electrolyte after confluxing detaches through cell liquor pump, fails and is back in the Electrolyzed Processing system through primary filter, cell liquor pump, pressure regulator valve, secondary filter successively.
As improvement, the present invention also is provided with the electrolyte filtering supervising device, and this device comprises the flow transmitter that is arranged on cooling water circulation machine liquid outlet rear side, is separately positioned on pressure transmitter II, the pressure transmitter I of both sides, secondary filter front and back; Flow transmitter, pressure transmitter II, pressure transmitter I all are connected to data collecting card by holding wire, data collecting card connects industrial computer again, industrial computer is controlled cell liquor pump simultaneously, plate and frame filter press, and the break-make of the NC Motion System of Electrolyzed Processing system, Electrolyzed Processing power supply.
Further, the present invention also is provided with the electrolyte component control device, this device comprises PH measurement electrode and the conductivity measurement electrode that is immersed in the electrolytic bath I electrolyte, and the PH measurement electrode connects PH transmitter main frame, conductivity measurement electrode by holding wire connection conductivity transmitter main frame by holding wire; Latter two main frame all be connected with the data collecting card holding wire; This device also is provided with several and transfers liquid bath in addition, each is transferred and is equipped with in the liquid bath for the solution of regulating electrolytic conductivity and pH value, each is transferred liquid bath through separately solenoid control flow and is connected to electrolytic bath I, and each magnetic valve all is connected to industrial computer by holding wire.
In addition, the present invention also provides the control method of this Electrolyzed Processing circulate electrolyte filtration system:
1) pressure difference value between pressure transmitter II, pressure transmitter I surpasses 0.1Mpa, the secondary filter non-normal working is judged by the fault verification system of industrial computer, turn-off cell liquor pump, the NC Motion System of plate and frame filter press and Electrolyzed Processing system, Electrolyzed Processing power supply;
2) flow value when the flow transmitter feedback surpasses 25% with the setting value error, the plate and frame filter press non-normal working is judged by the fault verification system of industrial computer, turn-off NC Motion System, the Electrolyzed Processing power supply of Electrolyzed Processing system, and cell liquor pump, plate and frame filter press;
3) pH value of measuring when the PH measurement electrode is 7
Figure 2012103933872100002DEST_PATH_IMAGE002
PH 7.5 the time, judge that electrolyte PH value is normal; Industrial computer control transfers the electromagnetic valve I of liquid bath II to open when PH>7.5, transfers the high concentration edta solution that stores among the liquid bath II to flow into electrolytic bath I, regulates electrolyte PH value to normal level;
4) electrolytic conductivity when the conductivity measurement determination of electrode exists with the setting value error +0.3S/m in the time, the thresholding decision-making system of industrial computer judges that electrolytic conductivity is normal; When electrical conductivity was higher than the specification error scope, industrial computer control transferred the electromagnetic valve II of liquid bath III to open, and transferred the aqueous solution that stores among the liquid bath III to flow into electrolytic bath I, regulated electrolytic conductivity to normal level; When electrical conductivity was lower than the specification error scope, industrial computer control transferred the electromagnetic valve II I of liquid bath I to open, and transferred the high concentration electrolysis liquid that stores among the liquid bath I to flow into electrolytic bath I, regulated electrolytic conductivity to normal level.
Beneficial effect of the present invention is: (one) the present invention adopts the first loop: electrolytic bath III-primary filter plate-bleeder valve II-electrolytic bath II-secondary filter plate-bleeder valve I-electrolytic bath I and second servo loop: electrolytic bath III-bleeder valve III-plate and frame filter press-cooling water circulation machine-flow transmitter-electrolytic bath I, parallel filtering electrolyte, input machining area electrolyte cleannes are high.(2) the present invention adopts the electrolyte filtering supervising device, and secondary filter and plate and frame filter press are carried out Real-Time Monitoring, and circulate electrolyte filtration system operational reliability is high in the electrochemical machining process.(3) the electrolyte component control method that provides of the present invention, by to electrolyte PH value, electrical conductivity Real-Time Monitoring, the break-make that the corresponding magnetic valve of liquid bath is transferred in industrial computer control has been guaranteed the stable of electrolyte PH value, electrical conductivity in the electrochemical machining process.
Description of drawings
Fig. 1 is circulate electrolyte filtration system overall structure schematic diagram of the present invention;
Fig. 2 is electrolyte filtering supervising device of the present invention and electrolyte component control device operation principle block diagram;
Among the figure: 1, the Electrolyzed Processing system, 2, industrial computer, 3, data collecting card, 4, the conductivity transmitter main frame, 5, pressure transmitter I, 6, PH transmitter main frame, 7, secondary filter, 8, pressure transmitter II, 9, overflow valve, 10, pressure regulator valve, 11, transfer liquid bath I, 12, transfer liquid bath II, 13, electromagnetic valve I, 14, electromagnetic valve II, 15, transfer liquid bath III, 16, supporting seat, 17, electromagnetic valve II I, 18, cell liquor pump, 19, primary filter, 20, the PH measurement electrode, 21, the conductivity measurement electrode, 22, bleeder valve I, 23, electrolytic bath I, 24, the secondary filter plate, 25, electrolytic bath II, 26, bleeder valve II, 27, flow transmitter, 28, cooling water circulation machine, 29, plate and frame filter press, 30, bleeder valve III, 31, the electrolyte pipeline, 32, bleeder valve IV, 33, electrolytic bath III, 34. primary filter plates.
The specific embodiment
The invention will be further described below in conjunction with accompanying drawing.
As shown in Figure 1, circulate electrolyte filtration system of the present invention comprises electrolytic bath, electrolyte circulation means, electrolyte filter, electrolyte filtering supervising device, and electrolyte component control device.Wherein:
Electrolyte circulation means comprises cell liquor pump 18, pressure regulator valve 10, overflow valve 9, cooling water circulation machine 28, and electrolyte pipeline; Electrolyte filter comprises primary filter plate 34, primary filter 19, secondary filter plate 24, secondary filter 7 and plate and frame filter press 29; The electrolyte filtering supervising device comprises pressure transmitter, flow transmitter 27; The electrolyte component control device comprises industrial computer 2, and data collecting card 3 is transferred liquid bath, magnetic valve, PH transmitter main frame 6, PH measurement electrode 20, conductivity transmitter main frame 4, conductivity measurement electrode 21.Electrolyte circulation means and electrolyte filter are used for to the swiftly flowing cleaning electrolyte of Electrolyzed Processing system 1 input; Cooling water circulation machine 28 is set the steady temperature value, keeps electrolyte temperature stable; The electrolyte component control device is used for keeping electrochemical machining process electrolyte PH value and stable conductivity.
The circulate electrolyte flow path is in the circulate electrolyte filtration system: cathode and anode machining area output electrolyte is to electrolytic bath III33, and electrolyte is through the first loop among the electrolytic bath III33: primary filter plate 34-bleeder valve II26-electrolytic bath II25-secondary filter plate 24-bleeder valve I22; And second servo loop: bleeder valve III30-plate and frame filter press 29-cooling water circulation machine 28-flow transmitter 27, be back to electrolytic bath I23 behind the parallel filtering, cell liquor pump 18 detaches electrolyte among the electrolytic bath I23, through primary filter 19 and electrolyte pipeline, input to the cathode and anode machining area of Electrolyzed Processing system 1, pressure regulator valve 10, overflow valve 9 are used for control inputs machining area flow of electrolyte and pressure, also be provided with pressure transmitter II8 in the pipeline, secondary filter 7, and pressure transmitter I5.Be provided with the top in the first loop and be higher than primary filter plate 34 and the secondary filter plate 24 that liquid level of electrolyte, bottom are lower than liquid level of electrolyte, the cotton-shaped product of Electrolyzed Processing after twice filtration, is cut off in electrolytic bath III33 electrolytic bath II25; The plate and frame filter press 29 that arranges in the second servo loop mainly filters the insoluble microparticle that suspends among the electrolytic bath III33 and precipitate, but not directly a large amount of cotton-shaped products of electrolyte surface are filtered, avoided the fast blocking of plate and frame filter press 29 in the electrochemical machining process.Cut off in the cotton-shaped product of the electrolyte surface of electrolytic bath III33, electrolytic bath II25, all after finishing, processes electrochemical machining process, cotton-shaped product processing method is among the electrolytic bath III33: close bleeder valve III30, bleeder valve II26, open bleeder valve IV32, the second servo loop drain pipe is moved to electrolytic bath III33 by electrolytic bath I23, use 29 pairs of cotton-shaped products of plate and frame filter press to filter, wherein bleeder valve IV32 liquid outlet is lower than liquid level of electrolyte; Cotton-shaped product processing method among the electrolytic bath II25 is: close bleeder valve II26, bleeder valve I22, open bleeder valve III30, the pipeline feed tube that bleeder valve III30 is corresponding moves to electrolytic bath II25 by electrolytic bath III33, the second servo loop drain pipe is moved to electrolytic bath II25 by electrolytic bath I23, use 29 pairs of cotton-shaped products of plate and frame filter press to filter.
As shown in Figure 2, be electrolyte filtering supervising device and electrolyte component control device theory diagram, the pressure transmitter II8 of electrolyte filtering supervising device, pressure transmitter I5 are arranged at the two ends of secondary filter 7, and the 7 filtration situations of secondary filter in the electrochemical machining process are monitored; Flow transmitter 27 is arranged in the second servo loop, the 29 filtration situations of plate and frame filter press in the electrochemical machining process are monitored, pressure transmitter I5, II8 and flow transmitter 27 are respectively the electrolyte pressure signal, flow signal converts the current signal of 4~20mA to, current signal is converted to the voltage signal of 0~5V by the standard signal processing module, be connected to the analog input end of data collecting card 3, after changing through A/D, the analog voltage signal that data collecting card 3 obtains becomes respectively the data signal of pressure and flow, industrial computer 2 extracts pressure by the fault verification system, traffic characteristic is judged data signal, and result of determination fed back to relay module, control cell liquor pump 18, the NC Motion System of plate and frame filter press 29 and Electrolyzed Processing system 1, the break-make of Electrolyzed Processing power supply etc., fault verification system basis for estimation is: pressure transmitter II8, pressure transmitter I5 pressure difference value surpasses 0.1Mpa, judge secondary filter 7 non-normal workings, turn-off cell liquor pump 18, plate and frame filter press 29, and the NC Motion System of Electrolyzed Processing system 1, the Electrolyzed Processing power supply; The flow value of flow transmitter 27 feedbacks surpasses 25% with the setting value error, plate and frame filter press 29 non-normal workings are judged by the fault verification system of industrial computer 2, turn-off NC Motion System, the Electrolyzed Processing power supply of Electrolyzed Processing system 1, and cell liquor pump 18, plate and frame filter press 29.
The electrolyte component control device is to electrolyte PH value, electrical conductivity is controlled, PH measurement electrode 20, conductivity measurement electrode 21 is immersed in the electrolyte, PH transmitter main frame 6, conductivity transmitter main frame 4 is the electrolyte PH value signal, conductivity signal converts the current signal of 4~20mA to, current signal is converted to the voltage signal of 0~5V by the standard signal processing module, be connected to the analog input end of data collecting card 3, after changing through A/D, the analog voltage signal that data collecting card 3 obtains becomes respectively the data signal of pH value and electrical conductivity, industrial computer 2 extracts pH value by the thresholding decision-making system, the feature of electrical conductivity is judged data signal, result of determination is fed back to relay module, the break-make of the corresponding magnetic valve of liquid bath is transferred in control, to keep electrolyte component stable, thresholding decision-making system basis for estimation is: electrolytic conductivity exists with the setting value error +0.3S/m in the time judge that electrolytic conductivity is normal, electromagnetic valve II 14 was opened when electrical conductivity was higher than the specification error scope, transferred the aqueous solution that stores among the liquid bath III15 to flow into electrolytic bath I23, regulated electrolytic conductivity to normal level; Electromagnetic valve II I17 opened when electrical conductivity was lower than the specification error scope, transferred the high concentration electrolysis liquid (NaNO that stores among the liquid bath I11 3Solution or NaCl solution) flow into electrolytic bath I23, regulate electrolytic conductivity to normal level; Along with the carrying out of Electrolyzed Processing, electrolyte PH value is tending towards alkalescent, and 7
Figure 600698DEST_PATH_IMAGE002
PH
Figure 58224DEST_PATH_IMAGE002
7.5 the time judge that electrolyte PH value is normal, electromagnetic valve I 13 is opened during 7.5<PH, transfers the high concentration edta solution that stores among the liquid bath II12 to flow into electrolytic bath I23, regulates electrolyte PH value to normal level.The accent liquid bath all is positioned over supporting seat 16, and magnetic valve liquid outlet height all is higher than the liquid level of electrolytic bath I23 electrolyte, transfers when needing make-up solution in the liquid bath, only needs to use immersible pump that the solution that configures is detached to the correspondence accent liquid bath of eminence.
The concrete application approach of the present invention is a lot, and the above only is preferred embodiment of the present invention, should be understood that; for those skilled in the art; under the prerequisite that does not break away from the principle of the invention, can also make some improvement, these improvement also should be considered as protection scope of the present invention.

Claims (4)

1. Electrolyzed Processing circulate electrolyte filtration system, this system carries out again failing the Electrolyzed Processing system (1) that is back to after the circulating filtration to the electrolyte of Electrolyzed Processing system (1) output, it is characterized in that, the electrolyte of Electrolyzed Processing system (1) output is divided into two shunt circuits, the first loop is: to electrolytic bath I (23), front two-stage electrolytic bath is to be provided with filter among electrolytic bath II (25) and the electrolytic bath III (33) to electrolyte after the electrolytic bath of three grades of series connection filters; Second servo loop is: electrolyte is delivered to equally electrolytic bath I (23) and confluxes with the electrolyte in the first loop through plate and frame filter press (29), cooling water circulation machine (28) successively, electrolyte after confluxing detaches through cell liquor pump (18), passes through successively that primary filter (19), cell liquor pump (18), pressure regulator valve (10), secondary filter (7) are defeated to be back in the Electrolyzed Processing system (1).
2. Electrolyzed Processing circulate electrolyte filtration system according to claim 1, it is characterized in that, also be provided with the electrolyte filtering supervising device, this device comprises the flow transmitter (27) that is arranged on cooling water circulation machine (28) liquid outlet rear side, is separately positioned on pressure transmitter II (8), the pressure transmitter I (5) of both sides, secondary filter (7) front and back; Flow transmitter (27), pressure transmitter II (8), pressure transmitter I (5) all are connected in data collecting card (3) by holding wire, data collecting card (3) connects industrial computer (2) again, industrial computer (2) is controlled cell liquor pump (18) simultaneously, plate and frame filter press (29), and the break-make of the NC Motion System of Electrolyzed Processing system (1), Electrolyzed Processing power supply.
3. Electrolyzed Processing circulate electrolyte filtration system according to claim 1, it is characterized in that, also be provided with the electrolyte component control device, this device comprises PH measurement electrode (20) and the conductivity measurement electrode (21) that is immersed in electrolytic bath I (23) electrolyte, PH measurement electrode (20) connects PH transmitter main frame (6), conductivity measurement electrode (21) connects conductivity transmitter main frame (4), and two main frames are again by holding wire connection data capture card (3); This device also is provided with several and transfers liquid bath in addition, each is transferred and is contained with in the liquid bath for the solution of regulating electrolytic conductivity and pH value, each transfers liquid bath to be connected to electrolytic bath I (23) through separately solenoid control flow and by pipeline, and each magnetic valve is connected to industrial computer (2) by holding wire, and industrial computer (2) is controlled the uninterrupted of each magnetic valve output solution.
4. the control method of the described circulate electrolyte filtration system of claim 1 is characterized in that:
1) pressure difference value between pressure transmitter II (8), pressure transmitter I (5) surpasses 0.1Mpa, secondary filter (7) non-normal working is judged by the fault verification system of industrial computer (2), turn-off cell liquor pump (18), NC Motion System, the Electrolyzed Processing power supply of plate and frame filter press (29) and Electrolyzed Processing system (1);
2) flow value when flow transmitter (27) feedback surpasses 25% with the setting value error, plate and frame filter press (29) non-normal working is judged by the fault verification system of industrial computer (2), turn-off NC Motion System, the Electrolyzed Processing power supply of Electrolyzed Processing system (1), and cell liquor pump (18), plate and frame filter press (29);
3) pH value of measuring when PH measurement electrode (20) is 7
Figure 2012103933872100001DEST_PATH_IMAGE002
PH
Figure 99194DEST_PATH_IMAGE002
7.5 the time, the thresholding decision-making system of industrial computer (2) judges that electrolyte PH value is normal; Industrial computer (2) control transfers the electromagnetic valve I (13) of liquid bath II (12) to open when PH>7.5, transfer the high concentration edta solution that stores among the liquid bath II (12) to flow into electrolytic bath I (23), regulate electrolyte PH value to normal level;
4) electrolytic conductivity of measuring when conductivity measurement electrode (21) exists with the setting value error +0.3S/m in the time, the thresholding decision-making system of industrial computer (2) judges that electrolytic conductivity is normal; When electrical conductivity is higher than the specification error scope, industrial computer (2) control transfers the electromagnetic valve II (14) of liquid bath III (15) to open, transfer the aqueous solution that stores among the liquid bath III (15) to flow into electrolytic bath I (23), regulate electrolytic conductivity to normal level; When electrical conductivity is lower than the specification error scope, industrial computer (2) control transfers the electromagnetic valve II I (17) of liquid bath I (11) to open, transfer the high concentration electrolysis liquid that stores among the liquid bath I (11) to flow into electrolytic bath I (23), regulate electrolytic conductivity to normal level.
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CN103464845A (en) * 2013-08-26 2013-12-25 南京航空航天大学 Large-size multi-axis-linkage electrolytic machine tool
CN103658884A (en) * 2013-12-31 2014-03-26 常州工学院 Online control device and online control method for electrolyte conductivity in electrolytic machining
CN103706897A (en) * 2013-12-31 2014-04-09 常州工学院 On-line measuring device and method for conductivity of electrolyte solution in electrolytic machining
CN103752966A (en) * 2014-01-28 2014-04-30 盐城工学院 Blisk blade electrolytic machining intelligent control device and control method thereof
CN103990872A (en) * 2014-05-26 2014-08-20 南京航空航天大学 Electrolytic machining machine tool and working method thereof
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CN104801796A (en) * 2015-04-13 2015-07-29 南京航空航天大学 Electrolyte precise control system with real-time adjustable parameters and working method thereof
CN108188509A (en) * 2017-12-28 2018-06-22 常州工学院 A kind of on-line automatic filter device of Electrolyzed Processing electrolyte
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