Cyanogen/oxid-reclamatiom NH is reclaimed in a kind of electric power migration
3Devices and methods therefor
Technical field
The present invention relates to a kind of electric power migration and reclaim cyanogen/oxid-reclamatiom NH
3Devices and methods therefor.
Background technology
The removal methods of HCN is mainly absorption process, absorption method and firing method.The method of several HCN of removing waste gas respectively has characteristics, and the pluses and minuses of every kind of processing method and the object that is suitable for processing thereof are had nothing in common with each other.During the HCN tail gas that produces in processing actual production, the factors such as cost of HCN concentration, contained other components of tail gas and discharging modes, existing equipment and processing method all can have influence on the selection of HCN removal methods.When adopting absorption method, some gas group branch affects active carbon to the suction-operated of HCN.For example when containing more steam in the waste gas, there are the competitive Adsorption phenomenon in steam and HCN, make the HCN desorb that is adsorbed and greatly reduce treatment effect.When the steam volume content surpassed 50 %, active carbon just no longer adsorbed HCN.Therefore when containing the component of influential absorption in the waste gas, tackle it and carry out necessary preliminary treatment.Consider that HCN tail gas in the production practices is mainly derived from the Pintsch process of coal and the high temperature carbonization of PAN charcoal fiber is processed, adopt Production by Catalytic Combustion Process to have larger advantage, but to the catalytic combustion research of HCN, have not yet to see the industrialization report of maturation, also mainly be in the laboratory research stage.Patent CN 201586472 U disclose a kind of cyanogen emission-control equipment that contains, contain cyanogen waste gas twice be fully absorbed after soda bath mixes, compare with operation of the prior art, absorptivity increases greatly, and reduced the caustic soda consumption amount, improved the safety in production level, but this method is faced with a large amount of chemical agent of consumption equally, and the generation secondary pollution can not be recycled.For this, adopt electric driving method that hydrogen cyanide waste gas is carried out abdominal muscle among the present invention and purify, the hydrogen cyanide in the waste gas is converted into hydrogen cyanide, and under catalytic action, reclaims and be converted into NH
3, the series connection absorption tower is to NH
3GAS ABSORPTION transfers (NH to
4)
2SO
4, NH
4NO
3, NH
4Cl and (NH
4)
3PO
4Deng chemicals, make it to transfer the poisonous and hazardous cyanogen waste gas that contains to high value-added product.
Summary of the invention
The objective of the invention is to overcome the deficiency of existing technology, provide a kind of electric power migration to reclaim cyanogen/oxid-reclamatiom NH
3Devices and methods therefor.
Cyanogen/oxid-reclamatiom NH is reclaimed in the electric power migration
3Device comprise that exhaust gas centralized gas hood, pressure controller, electronic emission-control equipment, HCN reclaim storage tank, other gas processing devices, by-pass valve control, on-line monitoring device, charcoal fluid bed, fluid bed filler, air steel cylinder, air blast, tourie, spray liquid pool, sprinkling equipment, anode flow container, negative electrode flow container, neutralization pond, cathodic electricity Fenton device, the first dc source; Electronic emission-control equipment comprises the ion selectivity exchange membrane, the anode chamber, cathode chamber, the inertia filler, first anode plate, the first minus plate, electronic this body and function of emission-control equipment ion selectivity exchange membrane is separated into the anode chamber, cathode chamber, be filled with the inertia filler in anode chamber and the cathode chamber, be provided with first anode plate in the anode chamber, first anode plate links to each other with the first dc power anode, be provided with the first minus plate in the cathode chamber, the first minus plate links to each other with the first dc power cathode, the exhaust gas centralized gas hood links to each other with the cathode chamber of electronic emission-control equipment through pressure controller, the top, anode chamber is reclaimed storage tank through pressure controller with HCN and is linked to each other, HCN reclaims tank top through by-pass valve control, the on-line monitoring device links to each other with charcoal fluid bed bottom, the air steel cylinder links to each other with the charcoal fluid bed through air blast, the fluid bed outlet links to each other with tourie through by-pass valve control, the spray liquid pool is through by-pass valve control, on-line monitoring device and sprinkling equipment divide two-way, wherein, one the tunnel links to each other with the top, anode chamber, another road links to each other with the cathode chamber top, the outlet of cathode chamber top links to each other with other gas treatment equipments, the bottom, anode chamber is through the on-line monitoring device, by-pass valve control links to each other with the anolyte tank top, the anolyte pot bottom links to each other with the neutralization pond top through by-pass valve control, the cathode chamber bottom links to each other with the catholyte tank top through the on-line monitoring device, the water outlet of negative electrode flow container divides two-way, one the tunnel links to each other with the neutralization pond top through by-pass valve control, another road links to each other with cathodic electricity Fenton device top through by-pass valve control, neutralization pond links to each other with the spray liquid pool, in the charcoal fluid bed filler is arranged, cathodic electricity Fenton device comprises the second plate plate, the second minus plate, the second dc source, the second plate plate links to each other with the positive pole of the second dc source, and the second minus plate links to each other with the second dc power cathode.
Be provided with filler in the described charcoal fluid bed, filler is in straw charcoal or the coconut husk charcoal one or more, filler Surface mulch one deck catalyst, catalyst is by in metallic catalyst, metal oxide catalyst, complex compound catalyst, rare earth catalyst, the molecular sieve catalyst one or more, metal in the described metallic catalyst is Cu, Ni, Pt, Fe, and the oxide in the metal oxide catalyst is ZrO
2, TiO
2, WO
3, Al
2O
3, Fe
2O
3, complex compound catalyst is polyvinyl siloxane-platinum complex, titanium chelate, molecular sieve catalyst is natural zeolite, aluminum phosphate.
Be provided with clear water in the described HCN absorption plant; Be provided with sulfuric acid, nitric acid, hydrochloric acid or phosphoric acid in the tourie; The ion selectivity exchange membrane is homogeneous-phase anion exchange film or out-phase anion-exchange membrane.
The material of described first anode plate and second plate plate is graphite, active carbon fiber felt, active carbon fiber fabrics and is coated with PbO
2, RuO
2, IrO
2, TiO
2, MnO
2In at least a conducting metal or metal oxide, the material of the first minus plate (24) is stainless steel electrode, graphite, active carbon fiber felt, active carbon fiber fabrics and is coated with PbO
2, RuO
2, IrO
2, TiO
2, MnO
2In at least a conducting metal or metal oxide, the material of the second minus plate is Activated Carbon Fiber Electrodes, graphite electrode, graphite gas-diffusion electrode, active carbon gas-diffusion electrode, multiple-wall carbon nanotube electrode, netted, the poroid or wire grid shape of being shaped as of battery lead plate.
Described inertia filler is one or more in convex-concave trenches openings porcelain ball, active porcelain ball, Pored ceramic ball, micropore porcelain ball, accumulation of heat porcelain ball, grinding porcelain ball, three shape porous porcelains, the resin extender.
Cyanogen/oxid-reclamatiom NH is reclaimed in the electric power migration
3Method be: electronic emission-control equipment produces direct current more than 20V, impel in the anode chamber to produce a large amount of H
+, form acid atmosphere, pH≤1.0, cathode chamber produces a large amount of OH
-, form alkaline atmosphere, pH 〉=14.0; After containing cyanogen waste gas and absorbed by spray liquid in electronic emission-control equipment in the exhaust gas centralized gas hood, cyanogen is converted into CN more than 99% in cathode chamber
-Then under electro ultrafiltration, move, enter the anode chamber through anion-exchange membrane, and generate pure HCN gas, the HCN gas that generates enters HCN and reclaims storage tank, absorbed generation hydrogen cyanide by clear water, hydrogen cyanide solution enters the charcoal fluid bed, oxidized generation NH under the effect of the catalyst in the charcoal fluid bed
3, the catalyst on the filler in the charcoal fluid bed can be accelerated oxidation HCN and generate NH
3, improve and process ability and the recovery NH that HCN pollutes
3Efficient, reaction equation is
, the NH of generation
3Enter tourie, the acid that is absorbed in the tank absorbs, and is converted into (NH
4)
2SO
4, NH
4Cl or (NH
4)
3P
3O
4Product; Initial spray liquid in the spray liquid pool is for containing NaCl, Na
2SO
4, Na
3PO
4, Na
2HPO
4, NaNO
3In at least a brackish water, salt content is 0.01% ~ 10%, carry out the HCN in intermittence or the continuous electronic emission-control equipment of spray-absorption, spray head is the spiral spray assembly of wing, spray liquid tangentially disperses to form tiny cloud point, HCN is dissolved in and forms efficient absorption efficiency in these cloud points, the anolyte that produces in electronic emission-control equipment and catholyte are drawn, enter respectively anode flow container, negative electrode flow container, liquid storage in anode flow container and the negative electrode flow container enters the neutralization pond neutralization, and neutralizer is used for replenishing the spray liquid in the spray pond; Residual low concentration contains CN after electronic emission-control equipment is processed
-Solution enters electric Fenton device, with CN
-Be converted into CO
2
Compared with prior art, the present invention has the following advantages:
1) stable without interruption purification contains cyanogen waste gas continuously, reclaims simultaneously cyanogen, is used for commercial Application;
2) neutralizer can replenish spray liquid, forms circulation;
3) with the changing waste into resources utilization, reclaim the HCN in the waste gas, as the raw material of producing Inorganic Ammonium (ammonium sulfate, ammonium chloride, ammonium phosphate etc.);
4) low concentration CN
-Adopt electric Fenton device with CN
-Be converted into CO
2, realize the cyanogen zero-emission.
Description of drawings
Fig. 1 is that cyanogen/oxid-reclamatiom NH is reclaimed in the electric power migration
3The apparatus structure schematic diagram;
Fig. 2 is that cyanogen/oxid-reclamatiom NH is reclaimed in the electric power migration
3Method And Principle figure;
Among the figure: exhaust gas centralized gas hood 1, pressure controller 2, electronic emission-control equipment 3, HCN reclaims storage tank 4, other gas processing devices 5, by-pass valve control 6, on-line monitoring device 7, charcoal fluid bed 8, fluid bed filler 9, air steel cylinder 10, air blast 11, tourie 12, spray liquid pool 13, sprinkling equipment 14, anode flow container 15, negative electrode flow container 16, neutralization pond 17, cathodic electricity Fenton device 18, ion selectivity exchange membrane 19, inertia filler 20, anode chamber 21, cathode chamber 22, first anode plate 23, the first minus plate 24, the first dc source 25, second plate plate 26, the second minus plate 27, the second dc source 28.
The specific embodiment
As shown in Figure 1, cyanogen/oxid-reclamatiom NH is reclaimed in the electric power migration
3Device comprise exhaust gas centralized gas hood 1, pressure controller 2, electronic emission-control equipment 3, HCN reclaims storage tank 4, other gas processing devices 5, by-pass valve control 6, on-line monitoring device 7, charcoal fluid bed 8, fluid bed filler 9, air steel cylinder 10, air blast 11, tourie 12, spray liquid pool 13, sprinkling equipment 14, anode flow container 15, negative electrode flow container 16, neutralization pond 17, cathodic electricity Fenton device 18, ion selectivity exchange membrane 19, inertia filler 20, anode chamber 21, cathode chamber 22, first anode plate 23 and second plate plate 26, the first minus plate 24 and the second minus plate 27, the first dc source 25 and the second dc source 28; Electronic emission-control equipment 3 comprises ion selectivity exchange membrane 19, anode chamber 21, cathode chamber 22, inertia filler 20, first anode plate 23, the first minus plate 24,3 body and function ion selectivities of electronic emission-control equipment exchange membrane 19 is separated into anode chamber 21, cathode chamber 22, be filled with inertia filler 20 in anode chamber 21 and the cathode chamber 22, be provided with first anode plate 23 in the anode chamber 21, first anode plate 23 and 25 anodal linking to each other of the first dc source, be provided with the first minus plate 24 in the cathode chamber 22, the first minus plate 24 links to each other with the first dc source 25 negative poles, exhaust gas centralized gas hood 1 links to each other with the cathode chamber 22 of electronic emission-control equipment 3 through pressure controller 2,21 tops, anode chamber are reclaimed storage tank 4 through pressure controller 2 with HCN and are linked to each other, HCN reclaims storage tank 4 tops through by-pass valve control 6, on-line monitoring device 7 links to each other with charcoal fluid bed 6 bottoms, air steel cylinder 10 links to each other with charcoal fluid bed 8 through air blast 11, fluid bed 8 outlets link to each other with tourie 12 through by-pass valve control 6, spray liquid pool 13 is through by-pass valve control 6,14 minutes two-way of on-line monitoring device 7 and sprinkling equipment, wherein, one the tunnel links to each other with 22 tops, anode chamber, another road links to each other with cathode chamber 22 tops, the outlet of cathode chamber 24 tops links to each other with other gas treatment equipments 5,21 bottoms, anode chamber are through on-line monitoring device 7, by-pass valve control 6 links to each other with anode flow container 15 tops, anode flow container 15 bottoms link to each other with neutralization pond 16 tops through by-pass valve control 6, cathode chamber 22 bottoms link to each other with negative electrode flow container 16 tops through on-line monitoring device 7, negative electrode flow container 16 goes out the moisture two-way, one the tunnel links to each other with neutralization pond 15 tops through by-pass valve control 6, another road links to each other with cathodic electricity Fenton device 18 tops through by-pass valve control 6, neutralization pond 17 links to each other with spray liquid pool 13, filler 9 is arranged in the charcoal fluid bed 8, cathodic electricity Fenton device 18 comprises second plate plate 26, the second minus plate 27, the second dc source 28, second plate plate 26 links to each other with the positive pole of the second dc source 28, and the second minus plate 27 links to each other with the second dc source 28 negative poles.
Be provided with filler 9 in the described charcoal fluid bed 8, filler is in straw charcoal or the coconut husk charcoal one or more, filler Surface mulch one deck catalyst, catalyst is by in metallic catalyst, metal oxide catalyst, complex compound catalyst, rare earth catalyst, the molecular sieve catalyst one or more, metal in the described metallic catalyst is Cu, Ni, Pt, Fe, and the oxide in the metal oxide catalyst is ZrO
2, TiO
2, WO
3, Al
2O
3, Fe
2O
3, complex compound catalyst is polyvinyl siloxane-platinum complex, titanium chelate, molecular sieve catalyst is natural zeolite, aluminum phosphate.
Be provided with clear water in the described HCN absorption plant 4; Be provided with sulfuric acid, nitric acid, hydrochloric acid or phosphoric acid in the tourie 12; Ion selectivity exchange membrane 19 is homogeneous-phase anion exchange film or out-phase anion-exchange membrane.
The material of described first anode plate 23 and second plate plate 26 is graphite, active carbon fiber felt, active carbon fiber fabrics and is coated with PbO
2, RuO
2, IrO
2, TiO
2, MnO
2In at least a conducting metal or metal oxide, the material of the first minus plate 24 is stainless steel electrode, graphite, active carbon fiber felt, active carbon fiber fabrics and is coated with PbO
2, RuO
2, IrO
2, TiO
2, MnO
2In at least a conducting metal or metal oxide, the material of the second minus plate 27 is Activated Carbon Fiber Electrodes, graphite electrode, graphite gas-diffusion electrode, active carbon gas-diffusion electrode, multiple-wall carbon nanotube electrode, netted, the poroid or wire grid shape of being shaped as of battery lead plate.
Described inertia filler 20 is one or more in convex-concave trenches openings porcelain ball, active porcelain ball, Pored ceramic ball, micropore porcelain ball, accumulation of heat porcelain ball, grinding porcelain ball, three shape porous porcelains, the resin extender.
As shown in Figure 2, put the electric power migration and reclaim cyanogen/oxid-reclamatiom NH
3Method be: electronic emission-control equipment 3 produces direct current more than 20V, impel a large amount of H of anode chamber's 21 interior generations
+, form acid atmosphere, pH≤1.0, cathode chamber 22 produces a large amount of OH
-, form alkaline atmosphere, pH 〉=14.0; After containing cyanogen waste gas and absorbed by spray liquid in electronic emission-control equipment 3 in the exhaust gas centralized gas hood 1, cyanogen is converted into CN more than 99% in cathode chamber 22
-Then under electro ultrafiltration, move, enter anode chamber 21 through anion-exchange membrane 19, and generate pure HCN gas, the HCN gas that generates enters HCN and reclaims storage tank 4, absorbed generation hydrogen cyanide by clear water, hydrogen cyanide solution enters charcoal fluid bed 8, oxidized generation NH under the effect of the catalyst in charcoal fluid bed 8
3, the catalyst on the filler in the charcoal fluid bed 8 can be accelerated oxidation HCN and generate NH
3, improve and process ability and the recovery NH that HCN pollutes
3Efficient, reaction equation is
, the NH of generation
3Enter tourie 12, the acid that is absorbed in the tank 12 absorbs, and is converted into (NH
4)
2SO
4, NH
4Cl or (NH
4)
3P
3O
4Product; Initial spray liquid in the spray liquid pool 13 is for containing NaCl, Na
2SO
4, Na
3PO
4, Na
2HPO
4, NaNO
3In at least a brackish water, salt content is 0.01% ~ 10%, carry out the HCN in intermittence or the continuous electronic emission-control equipment 3 of spray-absorption, spray head 14 is the spiral spray assembly of wing, spray liquid tangentially disperses to form tiny cloud point, HCN is dissolved in and forms efficient absorption efficiency in these cloud points, the anolyte and the catholyte that produce in electronic emission-control equipment 3 are drawn, enter respectively anode flow container 15, negative electrode flow container 16, liquid storage in anode flow container 15 and the negative electrode flow container 16 enters neutralization pond 17 neutralizations, and neutralizer is used for replenishing the spray liquid in the spray pond 13; Residual low concentration contains CN after electronic emission-control equipment 3 is processed
-Solution enters electric Fenton device 18, with CN
-Be converted into CO
2
Embodiment 1
Adopt a kind of electric power migration as shown in Figure 1 to reclaim cyanogen/oxid-reclamatiom NH
3Device reclaim carbon fiber and contain HCN in the cyanogen waste gas.HCN concentration is 30mg/m in the waste gas
3, flow is 100m
3/ h, the time of staying is 10min, the migration of process electric power can obtain the HCN gas that purity is 98%-99.5% at HCN recovery storage tank after reclaiming and purify the device that contains cyanogen waste gas, the clear water that is reclaimed in the storage tank by HCN absorbs generation hydrogen cyanide, is oxidized to pure NH under the effect of the metal oxide catalyst of hydrogen cyanide in coconut husk charcoal fluid bed
3, it is 75%~78% H that concentration is arranged in the tourie
2SO
4, can obtain at last purity and be (the NH more than 98.5%
3)
2SO
4The content of HCN is lower than 0.05mg/Nm in the gas of discharging after cathodic electricity Fenton device is processed
3, be 0.3mg/Nm well below HCN GB maximum permissible concentration
3Wherein, electronic emission-control equipment is of a size of 3m*4m*10m, and anode is titanium plating ruthenium mesh electrode, and negative electrode is the netted electrode of stainless steel, and the inertia filler is active porcelain ball.
Embodiment 2
Adopt two groups of electronic emission-control equipments series connection to reclaim HCN in the calcium carbide furnace gas among the embodiment 2, operating procedure, that HCN reclaims principle is identical with embodiment 1.HCN concentration is 2.45g/m in the waste gas
3, flow is 1000m
3/ h, furnace gas divide two-way to enter the electronic emission-control equipment of two-stage, and the time of staying is 20min, and cyanogen/oxid-reclamatiom NH is reclaimed in migration through electric power
3Device after, reclaim storage tank at HCN and can obtain the HCN gas that purity is 97%-98.5%, reclaimed clear water in the storage tank by HCN and absorb and generate hydrogen cyanide, be oxidized to pure NH under the effect of the nonmetal oxide catalyst of hydrogen cyanide in the straw charcoal fluid bed
3, it is 90%~93% H that concentration is arranged in the tourie
2SO
4, (the NH more than 99.9% that can obtain at last purity and be
3)
2SO
4The content of HCN is lower than 0.25mg/Nm in the gas of discharging after cathodic electricity Fenton device is processed
3, being lower than HCN GB maximum permissible concentration is 0.3mg/Nm
3Wherein, every grade of electronic emission-control equipment is of a size of 5m*4m*10m, and anode is titanium plating ruthenium mesh electrode, and negative electrode is the netted electrode of stainless steel, and the inertia filler is active porcelain ball.
Embodiment 3
Adopt two groups of electronic emission-control equipments series connection to reclaim HCN in the calcium carbide furnace gas among the embodiment 3, operating procedure, that HCN reclaims principle is identical with embodiment 1.HCN concentration is 2.45g/m in the waste gas
3, a minute two-way enters the electronic emission-control equipment of two-stage, and after the migration of process electric power was reclaimed and purified and contains the device of cyanogen waste gas, the HCN clean gas contacted with the HCl absorption liquid is reverse, and the migration of process electric power is reclaimed hydrogen cyanide and is prepared NH
4Behind the device of Cl, in products pot, can obtain the NH that purity is 97%-98.5%
4The Cl product.