CN102871449B - Novel hot molten cotton quilt and manufacturing process thereof - Google Patents
Novel hot molten cotton quilt and manufacturing process thereof Download PDFInfo
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- CN102871449B CN102871449B CN201210281991.6A CN201210281991A CN102871449B CN 102871449 B CN102871449 B CN 102871449B CN 201210281991 A CN201210281991 A CN 201210281991A CN 102871449 B CN102871449 B CN 102871449B
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Abstract
The invention relates to a novel hot molten cotton quilt and a manufacturing process thereof. According to the technical scheme, the cotton quilt consists of outer skin and an inner core in a weight part ratio of 1 to 9; the outer skin consists of the following components in part by weight: 39 to 42 parts of composite filament, 5 parts of polypropylene fiber, 19 to 21 parts of three-grade raw cotton, and 33 to 35 parts of 1.5-generation polyester silk; and the inner core consists of the following components in part by weight: 18 to 20 parts of composite filament, 5 parts of polypropylene fiber, 43.2 to 45.2 parts of four-grade raw cotton, 9.8 to 11.8 parts of 1.5-generation terylene, and 20 to 22 parts of three-generation polyester silk. The conventional single-layer structure is changed into a layering structure, namely the cotton quilt consists of the outer skin and the inner core. On the premise that the cotton content is not changed, the component proportions of the materials of the outer skin and the inner core are changed, namely the outer skin is still made of the 3-generation cotton, but the content of the low-melting point composite filaments which exert the adhesion function is increased, so that the surface of the cotton quilt is smooth and is not fluffed.
Description
Technical field
The present invention relates to a kind of new-type hot melting wool quilt and manufacture craft.
Background technology
At present on the market widely used hot melting wool wadded a quilt with cotton material substantially adopt more than 4 grades raw cotton, polyester staple fiber, low heat fusion joint composite filament, described preparation method and step are made.Because level Four raw cotton boll hull is more, the low melting point composite filament content that plays adhesive effect in cotton-wadded quilt composition only accounts for 19, and for making cotton-wadded quilt any surface finish phozy, hot melt case temperature needs 190
0-200
0, cotton is through the easy Bian Yellow of high temperature, and product appearance Fa Yellow is not attractive in appearance, hardens more serious, and pliability, fluffy degree are lower, and comfortableness is poor.For improving the quality of products and appearance effect, cotton is increased to 3 grades by 4 grades has increased cost, but effect is still not ideal, and quality problems do not obtain basic solution.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of new-type hot melting wool quilt and manufacture craft.
The present invention adopts following technical scheme:
Crust and inner core that the present invention is 1:9 by ratio of weight and number form;
Composition and the parts by weight thereof of described crust are as follows:
Composite filament 39-42
Polypropylene fibre 5
3 grades of raw cotton 19-21
1.5 generation dacron thread 33-35;
Composition and the parts by weight thereof of described inner core are as follows:
Composite filament 18-20
Polypropylene fibre 5
4 grades of raw cotton 43.2-45.2
1.5 generation dacron thread 9.8-11.8
3 generation dacron thread 20-22.
Step of the present invention is as follows:
1, disk is grabbed colored machine;
2, wind is given condenser, transfer, dedusting;
3, mixed cotton slitter, through three road shreddings, dedusting, removal of impurities;
4, give again multi-mixer, by six storehouses, cotton is mixed;
5, again to condenser transfer, dedusting;
6, carry out again A036 opener, carry out shredding removal of impurities, dedusting;
7, again to condenser transfer, dedusting;
8, give cotton to 92, in one three grades of hired roughneck's removal of impurities of process, dedusting;
9, carry out rolling;
10,12.5 kilograms of the complete every volumes of rolling;
11, carry out removal of impurities carding to 6 186F carding machines and be paved into required product through lapping machine, First lapping monovolume paving crust, width is 1.85 meters.Second to the 6th paving inner core, second and third, six width are 1.85 meters.The 4th, the 5th are thin according to standard-required thick middle both sides, and the 4th lapping wide is 1.2 meters, and the 5th lapping is wide 0.8 meter;
12, through spend～170 degree high temperature fusions, disconnected long of hot melt case 160, weigh by bed, join tire two sheet sheets to being fastened as cotton-wadded quilt;
13, use again 4 jiaos of corner protectors of comforter batt on GC28-1 high speed parallel sewing machine, carry out bound edge with DBF-1404 ELASTIC SEWING MACHINE;
Described crust and inner core are put into respectively disk and are grabbed colored machine after weighing in-ratio respectively, and by step, 1-10 breaks into volume, then complete cotton-wadded quilt by step 11-13 and make.
Good effect of the present invention is as follows:
The present invention changes original single layer structure into hierarchy, i.e. crust and inner core.Under the constant prerequisite of cotton content, the material composition ratio of crust and inner core is adjusted, be that crust still adopts three grades of cottons, but increase the low melting point composite filament content of a cementation, ratio of weight and number brings up to 41 by 19 simultaneously, suitably reduce the content of outer gined cotton, ratio of weight and number reduces to 22 by 44.2, thereby makes cotton-wadded quilt any surface finish, phozy.Inner core uses the cotton grade of raw cotton that reduces of level Four, has not only reduced cost but also meet standard-required.Technique of the present invention is heating simultaneously up and down at hot melt case mode of heating, and because crust has increased composite filament content, hot melt case temperature is by 190
0-200
0be reduced to 160
0-170
0, reduce energy consumption, after improving, product appearance is attractive in appearance, phozy, non-yellowing, and fluffy degree is better.
Detailed description of the invention
Embodiment 1:
The present invention changes original single layer structure into hierarchy, i.e. crust and inner core.Under the constant prerequisite of cotton content, the material composition ratio of crust and inner core is adjusted, instantiation is as follows.
Embodiment 1:
Crust and inner core that the present invention is 1:9 by ratio of weight and number form;
Composition and the ratio of weight and number thereof of described crust are as follows:
Composite filament 39
Polypropylene fibre 5
3 grades of raw cotton 19
1.5 generation dacron thread 33;
Composition and the ratio of weight and number thereof of described inner core are as follows:
Composite filament 18
Polypropylene fibre 5
4 grades of raw cotton 43.2
1.5 generation dacron thread 9.8
3 generation dacron thread 20.
After described crust and inner core are weighed respectively in proportion, put into respectively disk and grab colored machine, 1-10 breaks into volume as follows, then 11-13 completes cotton-wadded quilt making as follows.
1, start disk and grab colored machine;
2, wind is given condenser, transfer, dedusting;
3, mixed cotton slitter, through three road shreddings, dedusting, removal of impurities;
4, give again multi-mixer, by six storehouses, cotton is mixed;
5, again to condenser transfer, dedusting;
6, carry out again A036 opener, carry out shredding removal of impurities, dedusting;
7, give again condenser (high speed cage) transfer, dedusting;
8, give cotton to 92, in one three grades of hired roughneck's removal of impurities of process, dedusting;
9, carry out rolling, use coiled equipment is A076;
10,12.5 kilograms of the complete every volumes of rolling;
11, carry out removal of impurities carding to 6 186F carding machines and be paved into required product through lapping machine, First lapping monovolume paving crust, width is 1.85 meters.Second to the 6th paving inner core, second and third, six width are 1.85 meters.The 4th, the 5th are thin according to standard-required thick middle both sides, and the 4th lapping wide is 1.2 meters, and the 5th lapping is wide 0.8 meter;
12, spend high temperature fusion, disconnected long through hot melt case 160, weigh by bed, join tire two sheet sheets to being fastened as cotton-wadded quilt;
13, use again 4 jiaos of corner protectors of comforter batt on GC28-1 high speed parallel sewing machine, carry out bound edge with DBF-1404 ELASTIC SEWING MACHINE.
Embodiment 2:
Crust and inner core that the present invention is 1:9 by ratio of weight and number form;
Composition and the ratio of weight and number thereof of described crust are as follows:
Composite filament 42
Polypropylene fibre 5
3 grades of raw cotton 21
1.5 generation dacron thread 35;
Composition and the ratio of weight and number thereof of described inner core are as follows:
Composite filament 20
Polypropylene fibre 5
4 grades of raw cotton 45.2
1.5 generation dacron thread 11.8
3 generation dacron thread 22.
After described crust and inner core are weighed respectively in proportion, put into respectively disk and grab colored machine, 1-10 breaks into volume as follows, then 11-13 completes cotton-wadded quilt making as follows.
1, start disk and grab colored machine;
2, wind is given condenser, transfer, dedusting;
3, mixed cotton slitter, through three road shreddings, dedusting, removal of impurities;
4, give again multi-mixer, by six storehouses, cotton is mixed;
5, again to condenser transfer, dedusting;
6, carry out again A036 opener, carry out shredding removal of impurities, dedusting;
7, give again condenser (high speed cage) transfer, dedusting;
8, give cotton to 92, in one three grades of hired roughneck's removal of impurities of process, dedusting;
9, carry out rolling, use coiled equipment is A076;
10,12.5 kilograms of the complete every volumes of rolling;
11, carry out removal of impurities carding to 6 186F carding machines and be paved into required product through lapping machine, First lapping monovolume paving crust, width is 1.85 meters.Second to the 6th paving inner core, second and third, six width are 1.85 meters.The 4th, the 5th are thin according to standard-required thick middle both sides, and the 4th lapping wide is 1.2 meters, and the 5th lapping is wide 0.8 meter;
12, spend high temperature through hot melt case 170 and merge by the disconnected length of technical requirement, weigh by bed, join tire two sheet sheets to being fastened as cotton-wadded quilt;
13, use again 4 jiaos of corner protectors of comforter batt on GC28-1 high speed parallel sewing machine, carry out bound edge with DBF-1404 ELASTIC SEWING MACHINE.
Embodiment 3:
Crust and inner core that the present invention is 1:9 by ratio of weight and number form;
Composition and the ratio of weight and number thereof of described crust are as follows:
Composite filament 41
Polypropylene fibre 5
3 grades of raw cotton 20
1.5 generation dacron thread 34;
Composition and the ratio of weight and number thereof of described inner core are as follows:
Composite filament 19
Polypropylene fibre 5
4 grades of raw cotton 44
1.5 generation dacron thread 10.8
3 generation dacron thread 21.
After described crust and inner core are weighed respectively in proportion, put into respectively disk and grab colored machine, 1-10 breaks into volume as follows, then 11-13 completes cotton-wadded quilt making as follows.
1, start disk and grab colored machine;
2, wind is given condenser, transfer, dedusting;
3, mixed cotton slitter, through three road shreddings, dedusting, removal of impurities;
4, give again multi-mixer, by six storehouses, cotton is mixed;
5, again to condenser transfer, dedusting;
6, carry out again A036 opener, carry out shredding removal of impurities, dedusting;
7, give again condenser (high speed cage) transfer, dedusting;
8, give cotton to 92, in one three grades of hired roughneck's removal of impurities of process, dedusting;
9, carry out rolling, use coiled equipment is A076;
10,12.5 kilograms of the complete every volumes of rolling;
11, carry out removal of impurities carding to 6 186F carding machines and be paved into required product through lapping machine, First lapping monovolume paving crust, width is 1.85 meters.Second to the 6th paving inner core, second and third, six width are 1.85 meters.The 4th, the 5th are thin according to standard-required thick middle both sides, and the 4th lapping wide is 1.2 meters, and the 5th lapping is wide 0.8 meter;
12, spend high temperature through hot melt case 165 and merge by the disconnected length of technical requirement, weigh by bed, join tire two sheet sheets to being fastened as cotton-wadded quilt;
13, use again 4 jiaos of corner protectors of comforter batt on GC28-1 high speed parallel sewing machine, carry out bound edge with DBF-1404 ELASTIC SEWING MACHINE.
The operations such as rolling of reloading before improvement need to once complete, and after new improvement, changing raw material needs to reload for twice rolling, and rolling is skin for the first time, and the rolling of reloading is for the second time core;
It is two volumes that carding step improves front the first chassis, and after newly improving, First carding machine needs a volume, and another volume is put on the 5th carding machine, arrives hot melt shaping box after having combed;
Technique of the present invention is heating simultaneously up and down at hot melt case mode of heating, and because crust has increased composite filament content, hot melt case temperature is by 190
0-200
0be reduced to 160
0-170
0, reduce energy consumption, after improving, product appearance is attractive in appearance, phozy, non-yellowing, and fluffy degree is better.
Claims (2)
1. a new-type hot melting wool quilt, is characterized in that its crust that is 1:9 by ratio of weight and number and inner core form;
Composition and the parts by weight thereof of described crust are as follows:
Composite filament 39-42
Polypropylene fibre 5
3 grades of raw cotton 19-21
1.5 generation dacron thread 33-35;
Composition and the parts by weight thereof of described inner core are as follows:
Composite filament 18-20
Polypropylene fibre 5
4 grades of raw cotton 43.2-45.2
1.5 generation dacron thread 9.8-11.8
3 generation dacron thread 20-22.
2. the preparation method of a kind of new-type hot melting wool quilt according to claim 1, its step is as follows:
1, disk is grabbed colored machine;
2, wind is given condenser, transfer, dedusting;
3, mixed cotton slitter, through three road shreddings, dedusting, removal of impurities;
4, give again multi-mixer, by six storehouses, cotton is mixed;
5, again to condenser transfer, dedusting;
6, carry out again A036 opener, carry out shredding removal of impurities, dedusting;
7, again to condenser transfer, dedusting;
8, give 92 cotton feeders, then pass through one three grades of hired roughneck's removal of impurities, dedusting;
9, carry out rolling;
10,12.5 kilograms of the complete every volumes of rolling;
11, carry out removal of impurities carding to 6 186F carding machines and be paved into required product through lapping machine, First lapping monovolume paving crust, width is 1.85 meters,
Second to the 6th paving inner core, second and third, six width are 1.85 meters,
The 4th, the 5th are thin according to standard-required thick middle both sides, and the 4th lapping wide is 1.2 meters, and the 5th lapping is wide 0.8 meter;
12, through spend～170 degree high temperature fusions, disconnected long of hot melt case 160, weigh by bed, join tire two sheet sheets to being fastened as cotton-wadded quilt;
13, use again 4 jiaos of corner protectors of comforter batt on GC28-1 high speed parallel sewing machine, carry out bound edge with DBF-1404 ELASTIC SEWING MACHINE;
Described crust and inner core are put into respectively disk and are grabbed colored machine after weighing in described ratio respectively, and by step, 1-10 breaks into volume, then complete cotton-wadded quilt making by step 11-13.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210281991.6A CN102871449B (en) | 2012-08-09 | 2012-08-09 | Novel hot molten cotton quilt and manufacturing process thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210281991.6A CN102871449B (en) | 2012-08-09 | 2012-08-09 | Novel hot molten cotton quilt and manufacturing process thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102871449A CN102871449A (en) | 2013-01-16 |
| CN102871449B true CN102871449B (en) | 2014-12-03 |
Family
ID=47473155
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210281991.6A Active CN102871449B (en) | 2012-08-09 | 2012-08-09 | Novel hot molten cotton quilt and manufacturing process thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102871449B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104088083B (en) * | 2014-06-12 | 2016-08-17 | 深圳全棉时代科技有限公司 | Spun lacing can wash textile quilt and the manufacture method of quilt core and spun lacing can wash textile quilt |
| CN104026913B (en) * | 2014-06-26 | 2016-08-31 | 罗兰敏 | Super breathability is without net cotton and preparation method thereof |
| CN108143197A (en) * | 2017-12-28 | 2018-06-12 | 黔西县温馨被服实业有限公司 | A kind of method of automated production cotton-wadded quilt |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2263930Y (en) * | 1996-08-30 | 1997-10-08 | 吴兰兰 | Quilt wadding |
| CN2346334Y (en) * | 1998-05-05 | 1999-11-03 | 冯仲傧 | Combined cotton-wadded quilt |
| CN2701346Y (en) * | 2004-06-08 | 2005-05-25 | 上海市纺织科学研究院 | Flame-proof quilt sleeve |
| CN201160712Y (en) * | 2007-12-25 | 2008-12-10 | 上海甲秀工业设计有限公司 | High-efficiency thermal insulation nine-hole quilt for reflecting ultrared ray from human body |
| CN201738108U (en) * | 2010-06-17 | 2011-02-09 | 罗莱家纺股份有限公司 | Far-infrared fiber quilt |
-
2012
- 2012-08-09 CN CN201210281991.6A patent/CN102871449B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2263930Y (en) * | 1996-08-30 | 1997-10-08 | 吴兰兰 | Quilt wadding |
| CN2346334Y (en) * | 1998-05-05 | 1999-11-03 | 冯仲傧 | Combined cotton-wadded quilt |
| CN2701346Y (en) * | 2004-06-08 | 2005-05-25 | 上海市纺织科学研究院 | Flame-proof quilt sleeve |
| CN201160712Y (en) * | 2007-12-25 | 2008-12-10 | 上海甲秀工业设计有限公司 | High-efficiency thermal insulation nine-hole quilt for reflecting ultrared ray from human body |
| CN201738108U (en) * | 2010-06-17 | 2011-02-09 | 罗莱家纺股份有限公司 | Far-infrared fiber quilt |
Non-Patent Citations (2)
| Title |
|---|
| 关于热熔棉被生产线生产工艺和设备改造的探索和研究;李国玲等;《科技创新导报》;20111220(第35期);74-75 * |
| 李国玲等.关于热熔棉被生产线生产工艺和设备改造的探索和研究.《科技创新导报》.2011,(第35期),74-75. * |
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| CN102871449A (en) | 2013-01-16 |
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