The openable moulding bed and the job practices that are used for the triangular truss assembly unit
Technical field
The present invention relates to the construction steel structure technical field of construction, relevant with the openable moulding bed and the job practices that are used for the triangular truss assembly unit especially.
Background technology
In recent years, along with development and the maturation of steel work technology, particularly the application of large-span truss structure is more and more extensive.Simultaneously because triangular structure stability is high, handsome in appearance, thus in many large-span truss structures, being most widely used of triangular truss, and the triangular truss structure often needs to carry out to carry out behind the segmented assembly on ground the lifting in high-altitude.This has just brought a large amount of installation on ground work, development along with enterprise, the progress of technology, enterprise in charge of construction also improves constantly the requirement of construction economy, construction high efficiency, this just requires enterprise to improve for construction technology, and the assembly unit moulding bed of the triangular truss of Pre-tensioned Steel Structures has been undergone technological transformation into a kind of inevitable and trend.
The conventional erection method of triangular truss mainly adopts just piecing together with sleeping pieces together two kinds, mainly be to make up adjusting according to specific assembly unit size with traditional assembly unit moulding bed, not only operating process is complicated, and need to carry out adjustment and the modification of moulding bed for the splicing structure of each different size, work progress is very inconvenient, particularly large for the assembly unit cross section, the truss that assembly unit is highly high, the assembly unit process has produced a large amount of work high above the ground, potential safety hazard is large, and operation easier is high, uses simultaneously traditional erection method also lower on the efficient of tread flaking, often need to cut off original fixed structure and just can carry out tread flaking, can't reach the purpose that i.e. assembly is namely taken off.
In order to realize the unification of construction economy, high efficiency, safety, need to propose and design a kind of rational constructure scheme.The present invention proposes a kind of openable moulding bed and job practices for triangular truss for this reason.Not only the operation of diabolo truss construction is convenient, construction cost is low for this job practices, and high efficiency in reducing construction cost, helps to shorten the construction period simultaneously, and this case produces thus.
Summary of the invention
The purpose of this invention is to provide a kind of openable moulding bed and job practices for the triangular truss assembly unit, it is complicated to overcome traditional triangle shape truss assembly unit process, the assembly unit amount of high-altitude operation is large, the characteristics such as the low and tread flaking process inconvenience of safety, reducing construction cost, guarantee to weld, the continuity of tread flaking, increase work efficiency.
In order to achieve the above object, the present invention is achieved through the following technical solutions:
A kind of openable moulding bed for the triangular truss assembly unit comprises moulding bed pedestal and at least two pairs of opening frames; Every pair of opening frame comprises left side opening frame and right side opening frame, the bottom of left side opening frame and right side opening frame articulates to form with the moulding bed pedestal left and right sides respectively and rotates, the middle part of left side opening frame and right side opening frame all bends inwards, be fixed with respectively on both tops that a left side closes up end plate and the right side closes up end plate, a left side closes up end plate and the right side closes up the end plate applying, be connected and fixed by fixture, left side opening frame and right side opening frame are combined into triangular structure.
Described moulding bed pedestal comprises the underframe frame that cross member and bottom girder are spliced to form, and fixes some middle vertical rods at cross member, and middle rod end connects the upper beam parallel with cross member; Between upper beam and cross member arrangement for adjusting height is installed, the removable longeron two ends parallel with bottom girder are installed on the arrangement for adjusting height.
Described arrangement for adjusting height comprises two fixing chuck plates, bearing pin; Offer the pin shaft hole of vertical arrangement at fixing chuck plate, the bearing pin latch is on pin shaft hole.
It is symmetrical that shelf structure is opened on described left side opening frame and right side, and the left side opening frame comprises the side rod that lays respectively at both sides and is fixed on some cross bars that are parallel to each other between the side rod.
Between described left side opening frame and the upper beam, and all adopt U-shaped connector to be connected between right side opening frame and the upper beam; The openend of U-shaped connector is connected in the rotating shaft on fixing and the upper beam, is inserted in left side opening in the cavity of U-shaped connector and opens crossbeam on frame or the right side opening frame.
After a described left side closed up end plate and is connected end plate with the right side and connects, the bottom was equipped with jack.
Between described left side opening frame and the upper beam, and be provided with stopping means between right side opening frame and the upper beam; Stopping means comprises the limiting plate that is installed in the strap bolt hole on left side opening frame or the right side opening frame, the location-plate that is installed in upper beam, is bolted between limiting plate and the location-plate.
A kind of job practices of utilizing the openable moulding bed to carry out the triangular truss assembly unit comprises the following steps:
The first step, moulding bed pedestal, left side opening frame and the right side opening frame of installation openable moulding bed are installed simultaneously U-shaped connector and are connected and stopping means, and left side opening frame and right side opening frame are open state;
Second step utilizes arrangement for adjusting height to be adjusted to predetermined assembly unit height removable longeron, upper chord is placed on the removable longeron docking finishes in place;
The 3rd step, on the openable moulding bed that the web member assembly unit between the upper chord is good;
The 4th step lifted lower chord to the openable moulding bed, then closed up left and right sides opening frame, a left side is closed up end plate and the right side close up end plate and be connected and fixed;
The 5th step, close up end plate and the right side on a left side and close up under the end plate and hang jack, lower chord is mentioned with jack, adjusts the position of lower chord, make its with assembly unit sampling point overlap;
The 6th step, the diagonal web member between the assembly unit top-bottom chord;
The 7th step, after welding is finished, unclamp that a left side closes up end plate and the right side closes up end plate, and stopping means, remove the top jack, open left side opening frame and right side opening frame, with the triangular truss tread flaking that welds, prepare next Pin of assembly unit.
In described the 5th step, in order to prevent that the lower chord position changes in subsequent installation, increase the jack that is hung on left side opening frame, the right side opening frame in the lower chord both sides.
After adopting such scheme, the present invention has many beneficial effects:
It is complicated that the present invention has remedied traditional moulding bed assembly unit process, and the assembly unit amount of high-altitude operation is large, and the shortcomings such as the low and tread flaking process inconvenience of safety are designed the retractable structure of opening frame, and after the triangular truss assembly unit was finished, tread flaking was freely convenient.
Jack and assembly pulley carry out the location of high-altitude chord member, guarantee the continuity of whole triangular truss assembly unit, welding, tread flaking, realize the efficient and convenient of construction, the safety that has improved the assembly unit process.
Description of drawings
Fig. 1 is the schematic diagram of moulding bed pedestal in the preferred embodiment of the present invention;
Fig. 2 is the schematic diagram of opening frame opening in the preferred embodiment of the present invention;
Fig. 3 is the schematic diagram of opening frame closure state in the preferred embodiment of the present invention;
Fig. 4 is the schematic diagram of installing chord member in the preferred embodiment of the present invention;
Fig. 5 is the schematic diagram that web member is installed in the preferred embodiment of the present invention;
Fig. 6 is the schematic diagram that lower chord is installed in the preferred embodiment of the present invention;
Fig. 7 installs lower chord to hang and rise view in the preferred embodiment of the present invention;
Fig. 8 is the schematic diagram that diagonal web member is installed in the preferred embodiment of the present invention;
Fig. 9 is the schematic diagram of tread flaking in the preferred embodiment of the present invention;
Figure 10 is the schematic diagram of preferred embodiment intermediate cam shape truss of the present invention;
Figure 11 is arrangement for adjusting height lateral view in the preferred embodiment of the present invention;
Figure 12 is jack installation side view in the preferred embodiment of the present invention;
Figure 13 is opening frame open mode schematic diagram in the preferred embodiment of the present invention;
Figure 14 is stopping means schematic diagram in the preferred embodiment of the present invention.
The specific embodiment
By reference to the accompanying drawings, preferred embodiment of the present invention is described in further details.
Openable moulding bed among the present invention referring to Fig. 1 to Fig. 3, comprises moulding bed pedestal 1 and at least two pairs of opening frames 2, is provided with 4 pairs in the present embodiment, and every pair of opening frame comprises left side opening frame 21 and the right side opening frame 22 of symmetrical configuration.
Moulding bed pedestal 1 is the base component of whole moulding bed, mainly includes cross member 11, bottom girder 12, middle vertical rod 13, upper beam 14, arrangement for adjusting height 3, removable longeron 15.Cross member 11, bottom girder 12 are spliced to form the underframe frame of rectangle, can a plurality of support stringers 15 be set at the underframe frame according to actual needs and reinforce.On cross member 11, vertically set up some middle vertical rods 13 that are parallel to each other, connect upper beam 14, keeping parallelism between upper beam 14 and the cross member 11 at the top of middle vertical rod 13.
Arrangement for adjusting height 3 comprises two fixing chuck plates 31, bearing pin 32 in conjunction with Figure 11.Two fixing chuck plates 31 adopt angle steel, and parallel with middle vertical rod 13, solid welding is between upper beam 14 and cross member 11.Offer respectively some pin shaft holes 33 of vertical arrangement on the fixing chuck plate 31, bearing pin 32 two ends are inserted in the pin shaft hole 33, and setting is the level of state.Removable longeron 15 is parallel with bottom girder 12, and two ends are shelved on respectively to form on the bearing pin 32 and install.
Left side opening frame 21 is installed in respectively on the different cross member 11 with right side opening frame 22, because both symmetrical configuration are launched to describe with regard to one of them left side opening frame 21 here.
Left side opening frame 21 comprises that mainly the side rod 211 that lays respectively at both sides, cross bar 212 and a left side that is connected between the side rod 211 close up end plate 213.The bottom of side rod 211 is installed on cross member 11 by hinge, so that left side opening frame 21 can rotate around tie point.The bottom of side rod 211 and the part shape that exceeds upper beam 14 are in an angle, specifically exceed the part of upper beam 14 to moulding bed pedestal 1 interior lateral buckling, when left side opening frame 21 and right side opening frame 22 close up, form the structure of an isosceles triangle like this.Spacing between two side rods 211 diminishes from below to up gradually simultaneously, is similar to ladder.Connect a left side at the top of side rod 211 and close up end plate 213, close up end plate 223 and on right side opening frame 22, equally also be provided with the right side, after a left side closes up end plate 213 and the right side and closes up end plate 223 and fit, be connected and fixed by securing members such as bolts.
After a left side closes up end plate 213 and the right side and closes up end plate 223 and be connected and fixed, the jack 6 that is carried as 5T is installed in its bottom.
When opening, have one fixed width in order to ensure left side opening frame 21 and limit, adopt U-shaped connector 4 that left side opening frame 21 is connected with upper beam in the present embodiment and connect.The U-shaped chamber cover of U-shaped connector 4 is therein on cross bar 212, and then the peristome of U-shaped connector 4 is connected the formation rotation with a rotating shaft on the upper beam 14.When left side opening frame 21 is opened, by U-shaped connector 4 it is caught on spacingly, it is excessive to be unlikely to open degree.The opening frame 22 same modes of same principle that adopt in right side connect by U-shaped connector 4.The state of opening can be in conjunction with shown in Figure 13.
In addition, the firmness during in order to ensure left side opening frame 21 closure is equipped with stopping means 5 between left side opening frame 21 and upper beam 14.Stopping means 5 mainly comprises limiting plate 51, location-plate 52, and the bolt 53 that connects both.Limiting plate 51 is fixed on the side rod 211, and location-plate 52 is fixed on the upper beam 14 simultaneously.Limiting plate 51 and location-plate 52 all offer bolt hole, and bolt 53 passes two bolts hole limiting plate 51, location-plate 52 are realized connecting.The opening frame 22 same modes of same principle that adopt in right side connect spacing by stopping means 5.
The job practices that adopts above-mentioned openable moulding bed to carry out the triangular truss assembly unit in conjunction with Fig. 4 to Figure 10, comprises the following steps:
The first step at first can be installed moulding bed pedestal 1, left side opening frame 21 and the right side opening frame 22 of openable moulding bed according to the structure of Fig. 1 to Fig. 3, and U-shaped connector 4 and stopping means 5 are installed simultaneously, and left side opening frame and right side opening frame are open state.
Second step utilizes arrangement for adjusting height 3 to be adjusted to predetermined assembly unit height removable longeron 15, with upper chord 81 be placed on the removable longeron 15 docking finish in place, such as Fig. 4.Can limited block and cushion block be set at removable longeron 15, regulate the position of upper chord 81.
The 3rd step is good with web member 82 assembly units between the upper chord 81 on the openable moulding bed, such as Fig. 5.
The 4th step lifted lower chord 83 to the openable moulding bed, then closed up left and right sides opening frame 21,22, a left side is closed up end plate 213 and the right side close up end plate 223 and be connected and fixed.The mode of closing up can adopt wire rope in both sides left and right sides opening frame 21,22 to be drawn close to the centre, closing up end plate 213 and the right side until top left closes up and naturally closes up after end plate 223 enters the angle steel chute aloft, a left side being closed up end plate 213 and the right side closes up end plate 223 and uses bolt tightening again, prevent its slip, referring to Fig. 6, then lock stopping means 5.
The 5th step, close up end plate 213 on a left side and rightly close up end plate and hang the jack 6 that is carried as 5T for 223 times, lower chord 83 usefulness jacks 6 are mentioned, and adjust the position of lower chord 83, make its with assembly unit sampling point overlap, as shown in Figure 7.In order to prevent that lower chord 83 positions change in subsequent installation, increase the jack 6 that is hung on left side opening frame 21, the right side opening frame 22, is carried as 2T in lower chord 83 both sides, in conjunction with Figure 12.Such three tie points have been guaranteed the registration of lower chord 83.
In the 6th step, the diagonal web member 84 between assembly unit upper chord 81 and the lower chord 83 is in conjunction with Fig. 8.Can hang temporary operating platform with regard near position on both sides opening frame 2 during the chord member node installation, the assembly unit personnel are in place with lower edge web member node on operating platform, because the lower-chord panel point position is less, need the time of work high above the ground relative with the position less.
In the 7th step, after welding is finished, unclamp a left side and close up end plate 213 and the right bolt that closes up on end plate 223 and the stopping means 5, remove jack 6, open left side opening frame 21 and right side opening frame 22, as shown in Figure 9, with 7 tread flakings of triangular truss as shown in figure 10 that weld, prepare next Pin of assembly unit.
Above-described embodiment only is used for explaining inventive concept of the present invention, but not to the restriction of rights protection of the present invention, allly utilizes this design that the present invention is carried out the change of unsubstantiality, all should fall into protection scope of the present invention.