CN102863648B - Method for multi-section desulfurization, regeneration and recovery of vulcanized butyl rubber - Google Patents

Method for multi-section desulfurization, regeneration and recovery of vulcanized butyl rubber Download PDF

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CN102863648B
CN102863648B CN201110190095.4A CN201110190095A CN102863648B CN 102863648 B CN102863648 B CN 102863648B CN 201110190095 A CN201110190095 A CN 201110190095A CN 102863648 B CN102863648 B CN 102863648B
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desulfurization
sections
butyl rubber
regeneration
minutes
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CN102863648A (en
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张大鲁
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TIANJIN DONGZHEN RUBBER CO Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
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    • Y02W30/62Plastics recycling; Rubber recycling

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Abstract

The invention discloses a method for multi-section desulfurization, regeneration and recovery of vulcanized butyl rubber, which comprises from one to seven sections of desulfurization in sequence. The invention adopts seven-section desulfurization instead of the primary high-temperature desulfurization in a traditional desulfurization technology. The tensile strength of the obtained butyl regenerated rubber is 1.5MPa higher than that of the butyl rubber processed by the traditional technology; the elongation at break is 30% to 50% higher than that of the butyl rubber processed by the traditional technology; and the mooney point is 3 to 5 lower than that of the butyl rubber processed by the traditional technology. The recovery butyl rubber can essentially reach or exceed the indexes before the feeding, so that an aim of recycling the rubber with high quality can be achieved.

Description

A kind of method that vulcanized butyl rubber multistage desulfurization regeneration restores
Technical field
The present invention relates to a kind of desulfurization regeneration method of vulcanized butyl rubber.
Background technology
The regeneration techniques physics of vulcanized butyl rubber regeneration at present or chemical regeneration are substantially all to take its desulfurization degree of one section desulfurization not reach 50%, and the every physical and chemical index after its regeneration can only reach 80% of the index that feeds intake.
Summary of the invention
The invention provides a kind of vulcanized butyl rubber regenerative recovery method of implementing, end properties is good of being convenient to, can realize the recycle of high materialization rubber.
A kind of method that vulcanized butyl rubber multistage desulfurization regeneration restores, comprise one to seven section desulfurization successively, and the process of described one to seven section desulfurization is as follows:
One section desulfurization:
Raw material is warming up to 170~185 ℃, carries out the desulfurization of 1.5~4 minutes (preferably 2 minutes) at this temperature; Wherein temperature-rise period is generally at 4~8 minutes, preferably 6 minutes.
One section desulfurization can utilize existing milling machine to carry out, and in the milling machine with twin screw, the heat energy that twin screw can produce material cutting also improves pressure, and raw material is heated up, and wherein in temperature-rise period, material pressure rises gradually, the highest can be to 6.5 times of normal atmosphere.After raw material is warming up to 170~185 ℃, pressure decreases, can be in atmospheric pressure state.
Two sections desulfurization:
Add water in the material that completes one section desulfurization, 0.5~1.5% of the weight of the material that the weight of water has been one section desulfurization, preferably 0.8%, improve material pressure and make material be warming up to 220~230 ℃, resulting pressure can reach 6.5 times of normal atmosphere.This process time is about 20~40 seconds (preferably 30 seconds) generally, can in described milling machine, complete.
The hydration that the water utilized (preferably natural water) can play, catalysis, activation, ramollescence, rubber molecule is under the effect of mechanical force and middle high temperature, the motion aggravation, the molecular motion Showed Very Brisk that becomes, the sulfide linkage of being combined with rubber hydrocarbon absorbs the constraint that energy breaks away from carbon atom, become electronegative ion, make remaining carbon atom positively charged simultaneously, due to Sauerstoffatom in water molecules have lone-pair electron very easily with the carbonium ion set with unoccupied orbital, so just formed the unstable intermediate of water molecules and the set of macromole rubber chain, this unstable intermediate discharges the hydrogen ion of a positively charged, this hydrogen ion is combined with the electronegative sulfonium ion produced before and is generated hydrogen sulfide and separate, make most of cross-link bond fracture.This process produces HS and SO 2waste gas is by the environmental protecting device collection and treatment.
Three sections desulfurization:
The material that completes two sections desulfurization contacts with air, and hot oxygen desulphurization reaction occurs, and material is warming up to 240~250 ℃ under the reaction heat effect, and hot oxygen desulphurization reaction carries out under normal pressure.
The time of three sections desulfurization is about 20~40 seconds (preferably 30 seconds) generally.In front two-stage desulfurization process, if use milling machine, this stage has been that the material of two sections desulfurization delivers from godown after (discharge milling machine) and contacts with air, and hot oxygen desulphurization reaction occurs.The natural rubber particle of 1-2% in these stage processing sulfuration butyl rubber goods.
Four sections desulfurization:
The material that completes three sections desulfurization was cooled to 120 ℃ at 2~5 minutes in (preferably 2 minutes).
Four sections desulfurization can be carried out in mill, can utilize in automation process and realize, the milling machine tipping bucket that delivers from godown touching conveying belt is switch activated, material is delivered to automatically can force the cooling rapid cooling down of boring cylinder mill, and under the middle condition of high temperature in mill prompt drop temperature process, desulfurization is restored.Because be that automatization control just makes each processing action consistent, thereby make the process quality index stable uniform.
Be cooled to middle low-temp desulfurization in mill, heat energy impels the molecular motion aggravation, cause the molecule chain break, 1 times of 10 ℃ of thermo-cracking Speed Reduction often fall, during to 80 ℃, unsettled radical tends towards stability, it is further to make the cross-link bond fracture of not rupturing that this stage will complete purpose in the short period of time, and the destruction of will as far as possible reduce-C-C-.
Five sections desulfurization:
The material that completes four sections desulfurization is naturally cooled to normal temperature by 120 ℃, standing 3~6 hours (preferably 4 hours) under normal temperature (20~25 ℃), atmospheric pressure state.
Standing is in order to complete activation, this process can make leading portion accumulation shearing can and chemical energy play one's part to the full and can not only make associative key further disconnect, and the molecule long-chain substantially do not rupture and do not degrade, thereby improved desulfurization recovery degree.
Six sections desulfurization:
The material that completes five sections desulfurization is warming up at 90~110 ℃ (preferably 100 ℃), carries out refining.
The time of six sections desulfurization is 10~15 minutes, 8~12 minutes heating-up times wherein, continues refining 2~3 minutes after being warming up to 90~110 ℃.
This stage can be utilized refiner, and the material under the normal temperature state heats up in the effect of mechanical mill, also makes residual rubber molecule and the association particle on carbon black particle surface separate.
Seven sections desulfurization:
By the material that completes six sections desulfurization under 130~140 ℃ of conditions, filtered, extrusion, then normal temperature is placed 36~60 hours (preferably 48 hours) of activation, obtains finished product.
Seven sections desulfurization can utilize that extruder is filtered, extrusion, filter, extrusion generally can complete in 4~7 minutes, and in six sections desulfurization, the material of refiner output is delivered to extruder by automatic delivering belt and concentrated under 3 normal atmosphere and carry out the limbs unification and restore processing.The main technical point of this process is that after opening refining (four sections desulfurization) still residual sulfuration micelle of failing the desulphurization, disaggregation reduction has become residual meticulous vulcanized rubber powder through refiner low temperature refining glue major part, and under the medium temperature and medium pressure condition of the butyl rubber that this part does not restore in extruder again intensifying regenerating restore.
The method that vulcanized butyl rubber multistage desulfurization regeneration of the present invention restores, changed a high temperature desulfurizing in traditional desulfurization technology, and adopted seven sections desulfurization, and the butyl renewable rubber obtained is than the high 1.5Mpa of butyl renewable rubber tensile strength of traditional technology processing; Tensile yield is high by 30~50%; Mooney point low 3~5.The index that basically can meet or exceed before feeding intake is recovery isoprene-isobutylene rubber truly, thereby reaches the purpose of high materialization rubber recycle.
Embodiment
Embodiment 1
The method that the present embodiment vulcanized butyl rubber multistage desulfurization regeneration restores comprises one to seven section desulfurization:
One section desulfurization:
Raw material is inserted in the milling machine with twin screw, and the heat energy that twin screw can produce material cutting also improves pressure, and raw material is heated up, and within 6 minutes, is warming up to 185 ℃, maintains 2 minutes and carry out desulfurization in the time of 185 ℃.
Two sections desulfurization:
Add water in milling machine, 0.8% of the weight of the material that the weight of water has been one section desulfurization, improve material pressure and make material be warming up to 220 ℃ in 30 seconds, makes most of cross-link bond fracture.
Three sections desulfurization:
The material discharge milling machine that completes two sections desulfurization contacts with air, and hot oxygen desulphurization reaction occurs, and material is warming up to 250 ℃ under the reaction heat effect, and hot oxygen desulphurization reaction maintains 30 seconds.
Four sections desulfurization:
The material that completes three sections desulfurization is automatically delivered to and can be forced the cooling rapid cooling down of boring cylinder mill, be cooled to 120 ℃ in 2 minutes, further make the cross-link bond fracture of not rupturing, and the destruction of will as far as possible reduce-C-C-.
Five sections desulfurization:
Will complete the material of four sections desulfurization discharge mill, under normal temperature, atmospheric pressure state standing 4 hours.
Six sections desulfurization:
The mass transport that completes five sections desulfurization, to refiner, is warming up to 100 ℃, carries out refining, 10 minutes heating-up times wherein, continue refining 2 minutes after being warming up to 100 ℃.
Seven sections desulfurization:
The material that completes six sections desulfurization is sent to extruder by refiner, is filtered under 135 ℃ of conditions, extrusion, then normal temperature is placed activation 48 hours, obtains finished product.
The butyl renewable rubber of the finished product that obtains and prior art processing is carried out to Performance Detection and contrast:
Figure BDA0000074382180000041
The butyl renewable rubber that the visible the present invention of upper table obtains obviously improves according to the butyl renewable rubber performance by prior art processing.
Embodiment 2
The method that the present embodiment vulcanized butyl rubber multistage desulfurization regeneration restores comprises one to seven section desulfurization:
One section desulfurization:
Raw material is inserted in the milling machine with twin screw, and the heat energy that twin screw can produce material cutting also improves pressure, and raw material is heated up, within 5 minutes, be warming up to 180 ℃, in temperature-rise period, material pressure rises gradually, the highest can be to 6.5 times of normal atmosphere, carry out desulfurization to maintaining 2 minutes after 180 ℃.
Two sections desulfurization:
Add water in milling machine, 0.6% of the weight of the material that the weight of water has been one section desulfurization, improve material pressure (the highest can to 6.5 times of normal atmosphere), makes material be warming up to 225 ℃ in 30 seconds, makes most of cross-link bond fracture.
Three sections desulfurization:
The material discharge milling machine that completes two sections desulfurization contacts with air, and hot oxygen desulphurization reaction occurs, and material is warming up to 245 ℃ under the reaction heat effect, and hot oxygen desulphurization reaction maintains 40 seconds.
Four sections desulfurization:
The material that completes three sections desulfurization is automatically delivered to and can be forced the cooling rapid cooling down of boring cylinder mill, be cooled to 120 ℃ in 2 minutes, further make the cross-link bond fracture of not rupturing, and the destruction of will as far as possible reduce-C-C-.
Five sections desulfurization:
Will complete the material of four sections desulfurization discharge mill, under normal temperature, atmospheric pressure state standing 4 hours.
Six sections desulfurization:
The mass transport that completes five sections desulfurization, to refiner, is warming up to 100 ℃, carries out refining, 10 minutes heating-up times wherein, continue refining 3 minutes after being warming up to 100 ℃.
Seven sections desulfurization:
The material that completes six sections desulfurization is sent to extruder by refiner, is filtered under 130 ℃ of conditions, extrusion, then normal temperature is placed activation 60 hours, obtains finished product.
The butyl renewable rubber of the finished product that obtains and prior art processing is carried out to Performance Detection and contrast:
Figure BDA0000074382180000051
Figure BDA0000074382180000061
The butyl renewable rubber that the visible the present invention of upper table obtains obviously improves according to the butyl renewable rubber performance by prior art processing.
Embodiment 3
The method that the present embodiment vulcanized butyl rubber multistage desulfurization regeneration restores comprises one to seven section desulfurization:
One section desulfurization:
Raw material is inserted in the milling machine with twin screw, and the heat energy that twin screw can produce material cutting also improves pressure, and raw material is heated up, and within 6 minutes, is warming up to 170 ℃, maintains 3 minutes and carry out desulfurization in the time of 170 ℃.
Two sections desulfurization:
Add water in milling machine, 1.0% of the weight of the material that the weight of water has been one section desulfurization, improve material pressure and make material be warming up to 230 ℃ in 40 seconds, makes most of cross-link bond fracture.
Three sections desulfurization:
The material discharge milling machine that completes two sections desulfurization contacts with air, and hot oxygen desulphurization reaction occurs, and material is warming up to 240 ℃ under the reaction heat effect, and hot oxygen desulphurization reaction maintains 35 seconds.
Four sections desulfurization:
The material that completes three sections desulfurization is automatically delivered to and can be forced the cooling rapid cooling down of boring cylinder mill, be cooled to 120 ℃ in 3 minutes, further make the cross-link bond fracture of not rupturing, and the destruction of will as far as possible reduce-C-C-.
Five sections desulfurization:
Will complete the material of four sections desulfurization discharge mill, under normal temperature, atmospheric pressure state standing 5 hours.
Six sections desulfurization:
The mass transport that completes five sections desulfurization, to refiner, is warming up to 110 ℃, carries out refining, 8 minutes heating-up times wherein, continue refining 3 minutes after being warming up to 100 ℃.
Seven sections desulfurization:
The material that completes six sections desulfurization is sent to extruder by refiner, is filtered under 132 ℃ of conditions, extrusion, then normal temperature is placed activation 50 hours, obtains finished product.
The butyl renewable rubber of the finished product that obtains and prior art processing is carried out to Performance Detection and contrast:
Figure BDA0000074382180000071
The butyl renewable rubber that the visible the present invention of upper table obtains obviously improves according to the butyl renewable rubber performance by prior art processing.

Claims (7)

1. the method that vulcanized butyl rubber multistage desulfurization regeneration restores, is characterized in that, comprise successively one to seven section desulfurization, the process of described one to seven section desulfurization is as follows:
One section desulfurization: raw material is warming up to 170~185 ℃, carries out the desulfurization of 1.5~4 minutes at this temperature;
Two sections desulfurization: add water in the material that completes one section desulfurization, 0.5~1.5% of the weight of the material that the weight of water has been one section desulfurization, make material be warming up to 220~230 ℃, and the time of described two sections desulfurization is 20~40 seconds;
Three sections desulfurization: the material that completes two sections desulfurization contacts with air, and hot oxygen desulphurization reaction occurs, and material is warming up to 240~250 ℃ under the reaction heat effect, and the time of described three sections desulfurization is 20~40 seconds;
Four sections desulfurization: the material that will complete three sections desulfurization was cooled to 120 ℃ in 2~5 minutes;
Five sections desulfurization: the material that will complete four sections desulfurization naturally cools to normal temperature by 120 ℃, under normal temperature, atmospheric pressure state standing 3~6 hours;
Six sections desulfurization: the material that will complete five sections desulfurization is warming up at 90~110 ℃ and carries out refining, and the time of described six sections desulfurization is 10~15 minutes;
Seven sections desulfurization: the material that will complete six sections desulfurization is filtered under 130~140 ℃ of conditions, extrusion, and then normal temperature is placed activation 36~60 hours, obtains finished product.
2. the method that vulcanized butyl rubber multistage desulfurization regeneration as claimed in claim 1 restores, is characterized in that, utilizes milling machine to carry out described one section desulfurization and two sections desulfurization.
3. the method that vulcanized butyl rubber multistage desulfurization regeneration as claimed in claim 2 restores, is characterized in that, 8~12 minutes heating-up times in described six sections desulfurization, continues refining 2~3 minutes after being warming up to 90~110 ℃.
4. the method that vulcanized butyl rubber multistage desulfurization regeneration as claimed in claim 3 restores, is characterized in that, in described seven sections desulfurization, filtration, extrusion completed in 4~7 minutes.
5. the method that vulcanized butyl rubber multistage desulfurization regeneration as described as claim 1~4 any one restores is characterized in that described four sections desulfurization are carried out in mill.
6. the method that vulcanized butyl rubber multistage desulfurization regeneration as claimed in claim 5 restores is characterized in that described six sections desulfurization utilize refiner to carry out.
7. the method that vulcanized butyl rubber multistage desulfurization regeneration as claimed in claim 6 restores, is characterized in that, utilizes in described seven sections desulfurization that extruder is filtered, extrusion.
CN201110190095.4A 2011-07-07 2011-07-07 Method for multi-section desulfurization, regeneration and recovery of vulcanized butyl rubber Expired - Fee Related CN102863648B (en)

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Publication number Priority date Publication date Assignee Title
CN103467864A (en) * 2013-08-12 2013-12-25 随州市普康橡塑有限公司 Preparation technology for regenerating waste butyl rubber
CN111204000B (en) * 2020-01-15 2022-01-11 福建中宏新材料科技有限公司 Two-stage plasticizing process of butyl reclaimed rubber

Citations (4)

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Publication number Priority date Publication date Assignee Title
CN1754904A (en) * 2004-09-28 2006-04-05 南通回力橡胶有限公司 High-temperature continuous reproduction process of butyl rubber
CN101066617A (en) * 2007-04-09 2007-11-07 辽宁万来轮胎有限公司 Process of producing inner tube material with waste butyl rubber inner tube
CN101508795A (en) * 2009-03-16 2009-08-19 江苏强维橡塑科技有限公司 Method for desulfurization regeneration of vulcanized rubber by employing double-screw extruder
CN101591451A (en) * 2008-05-30 2009-12-02 天津市亚腾达橡塑制品发展有限公司 A kind of method for regenerating waste butyl vulcanized rubber by radiation and desulfuration

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1754904A (en) * 2004-09-28 2006-04-05 南通回力橡胶有限公司 High-temperature continuous reproduction process of butyl rubber
CN101066617A (en) * 2007-04-09 2007-11-07 辽宁万来轮胎有限公司 Process of producing inner tube material with waste butyl rubber inner tube
CN101591451A (en) * 2008-05-30 2009-12-02 天津市亚腾达橡塑制品发展有限公司 A kind of method for regenerating waste butyl vulcanized rubber by radiation and desulfuration
CN101508795A (en) * 2009-03-16 2009-08-19 江苏强维橡塑科技有限公司 Method for desulfurization regeneration of vulcanized rubber by employing double-screw extruder

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