CN102862296A - Fully-automatic die pressing lid maker - Google Patents
Fully-automatic die pressing lid maker Download PDFInfo
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- CN102862296A CN102862296A CN2012102795555A CN201210279555A CN102862296A CN 102862296 A CN102862296 A CN 102862296A CN 2012102795555 A CN2012102795555 A CN 2012102795555A CN 201210279555 A CN201210279555 A CN 201210279555A CN 102862296 A CN102862296 A CN 102862296A
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Abstract
The invention discloses a fully-automatic die pressing lid maker, which comprises a rack, an extrusion module, a pressing module and a feeding and discharging module. The extrusion module is provided with an extrusion port. A metering pump is arranged on the extrusion module. The pressing module comprises a rotating main body, a rotating support and a driving device. A high-speed forming mold is arranged on the rotating main body. The rotating support is arranged between the rack and the rotating main body. The feeding and discharging module is arranged between the extrusion module and the pressing module. In such a way, the metering pump is used for accurately controlling feeding, and a high-frequency valve is matched to drive a piston head to move to accurately feed a blank. In addition, the rotating support is arranged between the rack and the rotating main body, and is used for enlarging the support area of the rotating main body, so that the rotating main body can rotate more stably. The fully-automatic die pressing lid maker is particularly applied to a heavy large-sized machine. Therefore, the forming quality of a bottle lid is ensured, a defective rate is lowered, and more economic benefits are created for an enterprise.
Description
Technical field
The present invention relates to the package packing machine art, refer in particular to a kind of full-automatic mould pressing lid maker.
Background technology
China is that world's packing is made and consumption big country, and the ratio of plastics package in the Packaging Industry gross output value surpasses 30%, becomes the fresh combatants in the Packaging Industry, bringing into play irreplaceable effect in food, beverage, commodity and industrial and agricultural production every field.In recent years, packaging product, the packaging material of plastics package industry grow steadily, and new packaging materials, new technology, new technology, new product continue to bring out.Nowadays various beverages, cosmetics, medicine etc., its splendid attire adopts plastics package mostly, and plastics packed plastic bottle closure often needs independent production.
The machinery equipment of making plastic bottle closure is varied, present mould pressing lid maker in the course of the work its rotating main body all has rotating shaft directly to drive rotation, for some large-scale lid makers of laying particular stress on, for the stationarity that guarantees to rotate, it need to use large-scale rotating shaft, yet because rotating shaft is limited to the Area of bearing of rotating main body, is difficult to still guarantee that rotating main body rotates reposefully, thereby the quality of bottle cap is impacted; Simultaneously, the precision of its blank material loading of present mould pressing lid maker is difficult to control, and the Forming Quality of bottle cap is caused bad impact equally; In addition, after the bottle cap moulding, present lid maker lacks checkout gear, need to adopt manually to detect, and this mode not only low and bottle cap quality of efficient can not be fully guaranteed.
Summary of the invention
In view of this, the present invention is directed to the disappearance of prior art existence, its main purpose provides a kind of full-automatic mould pressing lid maker, and it can effectively solve, and existing mould pressing lid maker running stability is lower, the material loading precision is difficult to control and causes the affected problem of bottle cap Forming Quality.
For achieving the above object, the present invention adopts following technical scheme:
A kind of full-automatic mould pressing lid maker includes frame and is arranged at and extrudes module, compacting module and input and output material module on the frame, wherein:
This output of extruding module has an opening up extrusion, and this output of extruding module is provided with the measuring pump that makes extrusion accurately export blank;
This compacting module includes rotating main body, revolution is supported and drive unit; Be provided with plural groups high-speed molding mould on this rotating main body, each group high-speed molding mould has included bed die module and patrix module, this patrix module be positioned at base module directly over; This revolution is supported and is installed between frame and the rotating main body, is provided with teeth on all sides that this revolution is supported, and this drive unit and this teeth mesh and drive the revolution support rotating, and this rotating main body supports synchronous the rotation with revolution;
This input and output material module is arranged at extrudes between module and the compacting module conveying mechanism that the input and output material module includes rotating disk, rotating shaft and is used for bottle cap is exported; This rotating disk is arranged in the rotating shaft and rotates with rotating shaft, this rotating shaft is driven by aforementioned drive unit and rotates, the below annular of this rotating disk is evenly equipped with a plurality of material loading scrapers, these a plurality of material loading scrapers rotate synchronously with rotating disk and move around between extrusion and bed die module, be provided with for the blank that will scrape for each material loading scraper and be pushed to piston head on the bed die module, this piston head is movable by the high frequency valve; The top annular of this rotating disk is evenly equipped with and a plurality ofly goes out to cover scraper for what bottle cap is allocated to conveying mechanism, and this goes out to cover the below that scraper is positioned at the patrix module, and these are a plurality of to go out to cover scraper and rotate synchronously with rotating disk; The top of this conveying mechanism is provided with for the on-line measuring device that bottle cap is detected.
As a kind of preferred version, described drive unit includes servomotor and drives the gear drive that turns round by servomotor, the gear engagement in this gear drive and aforementioned teeth and the rotating shaft.
As a kind of preferred version, be provided with the oil-water-gas distributor on the described frame, this oil-water-gas distributor vertically arranges and is positioned at the pivot place of rotating main body.
As a kind of preferred version, described oil-water-gas distributor includes air cavity, water cavity and oil pocket, and this air cavity, water cavity and oil pocket set gradually from top to bottom.
The present invention compared with prior art has obvious advantage and beneficial effect, particularly, and as shown from the above technical solution:
One, by being provided with measuring pump on the module in extruding, utilize measuring pump so that realize accurately control charging, utilize the high frequency valve to drive the movable accurate material loading of realizing blank of piston head by cooperation, in addition, be installed between frame and the rotating main body by turning round to support, utilize this revolution to support so that the supporting surface of rotating main body strengthens, thereby so that rotatablely moving of rotating main body is more steady, in the large-scale machine that is particularly useful for laying particular stress on, so so that guaranteed the Forming Quality of bottle cap, reduction in the numbers of seconds is for enterprise creates more economic benefit.
Two, be provided with on-line measuring device by the top in conveying mechanism, utilize this on-line measuring device can the bottle cap of output be detected online, in order in time find defective products, thereby realized automatic detection and the classification of bottle cap are processed, the mode that has replaced the manual detection of tradition, not only improved detection efficiency, and guaranteed the detection quality, the automaticity of production further is improved.
Three, by on frame, being provided with the oil-water-gas distributor, and cooperation vertically is arranged at this oil-water-gas distributor the pivot place of rotating main body, simple and compact for structure, and so that Oil, Water, Gas gather together, effectively prevented the generation of the phenomenons such as leakage of oil, profit and gas leakage, for system is covered offering convenience property of operation.
For more clearly setting forth architectural feature of the present invention and effect, the present invention is described in detail below in conjunction with accompanying drawing and specific embodiment.
Description of drawings
Fig. 1 is the front schematic view of the present invention's preferred embodiment;
Fig. 2 is the present invention's preferred embodiment mid frame and the independent front schematic view of extruding module;
Fig. 3 is the partial front schematic diagram of input and output material module in the present invention's the preferred embodiment;
Fig. 4 is the local enlarged diagram of input and output material module in the present invention's the preferred embodiment;
Fig. 5 is the schematic diagram of another angle of Fig. 4;
Fig. 6 is the schematic cross-section of material loading scraper in the present invention's the preferred embodiment;
Fig. 7 is the schematic diagram of another state of Fig. 6;
Fig. 8 is the sectional view of compacting module in the present invention's the preferred embodiment;
Fig. 9 is the enlarged diagram of on-line measuring device in the present invention's the preferred embodiment.
The accompanying drawing identifier declaration:
10, frame 20, extrude module
201, extrusion 30, compacting module
31, rotating main body 32, revolution are supported
321, teeth 33, drive unit
331, servomotor 332, gear drive
34, high-speed molding module 341, base module
342, patrix module 40, input and output material module
41, rotating disk 42, rotating shaft
43, conveying mechanism 44, material loading scraper
45, piston head 46, high frequency valve
47, go out to cover scraper 50, measuring pump
51, servomotor 60, on-line measuring device
70, oil-water-gas distributor 71, air cavity
72, water cavity 73, oil pocket
101, bottle cap.
The specific embodiment
Please refer to Fig. 1 to shown in Figure 9, the concrete structure that it has demonstrated the present invention's preferred embodiment includes frame 10 and is arranged at and extrudes module 20, compacting module 30 and input and output material module 40 on the frame 10.
Wherein, this output of extruding module 20 has an opening up extrusion 201, this output of extruding module 20 is provided with and makes the accurately measuring pump 50 of output blank of extrusion 201, this measuring pump 50 is driven by servomotor 51, so that measuring pump 50 stabilizations of speed, evidence, by adopting measuring pump 50, after cutting the fluctuation of the screw rod of extruding module 20, the deviation of its charging is ± 0.02g to have realized accurate control charging.
This compacting module 30 includes rotating main body 31, revolution support 32 and drive unit 33; Be provided with plural groups high-speed molding mould 34 on this rotating main body 31, each group high-speed molding mould 34 has included bed die module 341 and patrix module 342, this patrix module 342 be positioned at base module 341 directly over; This revolution is supported 32 and is installed between frame 10 and the rotating main body 31, support 32 so that the supporting surface increasing of rotating main body 31 by utilizing this revolution, thereby so that rotatablely moving of rotating main body 31 is more steady, be provided with teeth 321 on all sides of this revolution support 32, this drive unit 33 drives revolution support 32 with these teeth 321 engagements and rotates, and this rotating main body 31 supports 32 with revolution and rotates synchronously; In the present embodiment, this drive unit 33 includes servomotor 331 and drives the gear drive 332 that turns round by servomotor 331, this gear drive 332 and aforementioned teeth 321 engagements.
This input and output material module 40 is arranged at extrudes between module 20 and the compacting module 30 conveying mechanism 43 that input and output material module 40 includes rotating disk 41, rotating shaft 42 and is used for bottle cap 101 is exported; This rotating disk 41 is arranged in the rotating shaft 42 and rotates with rotating shaft 42, and the gear in this rotating shaft 42 and aforesaid gears transmission mechanism 332 mesh and drive rotation by aforementioned drive unit 33; The below annular of this rotating disk 41 is evenly equipped with a plurality of material loading scrapers 44, these a plurality of material loading scrapers 44 rotate synchronously with rotating disk 41 and move around between extrusion 201 and bed die module 341, be provided with for the blank that will scrape for each material loading scraper 44 and be pushed to piston head 45 on the bed die module 341, this piston head 45 is by the 46 control activities of high frequency valve, connect source of the gas with this by high frequency valve 46, thereby control 45 activities of gassing time control piston heads to realize the accurate material loading to blank by high frequency valve 46; The top annular of this rotating disk 41 is evenly equipped with and a plurality ofly goes out to cover scraper 47 for what bottle cap 101 is allocated to conveying mechanism 43, this goes out to cover the below that scraper 47 is positioned at patrix module 342, and these are a plurality of to go out to cover scraper 47 and rotate synchronously with rotating disk 41 and bottle cap 101 is allocated on the conveying mechanism 43; This conveying mechanism 43 is horizontally set on the frame 10, the top of this conveying mechanism 43 is provided with on-line measuring device 60, utilize the bottle cap 101 of 60 pairs of outputs of this on-line measuring device to detect online, in order in time find defective products, thereby realized automatic detection and the classification of bottle cap 101 are processed, with the automation of further raising production.
And, be provided with oil-water-gas distributor 70 on this frame 10, this oil-water-gas distributor 70 vertically arranges and is positioned at the pivot place of rotating main body 31, for each mechanism provides required gas, water or oil with device, by adopting oil-water-gas distributor 70 so that Oil, Water, Gas gathers together, effectively prevented the generation of the phenomenons such as leakage of oil, profit and gas leakage, in the present embodiment, this oil-water-gas distributor 70 includes air cavity 71, water cavity 72 and oil pocket 73, and this air cavity 71, water cavity 72 and oil pocket 73 set gradually from top to bottom.
The course of work that present embodiment is described in detail in detail is as follows:
Start mould pressing lid maker, extruding module 20, compacting module 30 and input and output material module 40 works simultaneously, namely under the drive of drive unit 33, this revolution is supported 32 driven rotary main bodys 31 and is rotated, this bed die module 341 and patrix module 342 are rotated synchronously with rotating main body 31, and this rotating disk 41 rotates with rotating shaft 42.
At first, Powdered or granular plastics are put into extrude in the module 20, utilize the heater on it that plastic heating is formed blank to molten condition, the blank that will quantitatively expect by measuring pump 50 is simultaneously extruded from extrusion 201.
Then, driving rotating disk 41 by rotating shaft 42 rotates, and the material loading scraper 44 that utilizes rotating disk 41 belows scrapes the blank at extrusion 201 places, the blank that scrapes with material loading scraper 44 rotate move to bed die module 341 directly over, then high frequency valve 46 control piston heads 45 activities, so that piston head 45 pushes to blank on the bed die module 341, finished the charging action of a blank, along with the continuous rotation of rotating disk 41, can continuously blank be delivered on the different bed die module 341 of compacting module 30.
Then, supporting 32 drive blanks by revolution rotates with the synchronous rotation of patrix module 342 and bed die module 341, in the process along with patrix module 342 and 341 rotations of bed die module, this patrix module 342 is pressed into the bottle cap shape with bed die module 341 matched moulds with blank.
At last, this patrix module 342 and 341 die sinkings of bed die module, the bottle cap 101 of forming drops on rotating disk 41, and be allocated to conveying mechanism 43 by going out to cover scraper 47, then by conveying mechanism 43 bottle cap 101 is exported, bottle cap 101 is in the process of output, and the bottle cap 101 of 60 pairs of processes of this on-line measuring device under it detects and the processing of classifying.
Design focal point of the present invention is: at first, by being provided with measuring pump on the module in extruding, utilize measuring pump so that realize accurately control charging, utilize the high frequency valve to drive the movable accurate material loading of realizing blank of piston head by cooperation, in addition, be installed between frame and the rotating main body by turning round to support, utilize this revolution to support so that the supporting surface of rotating main body strengthens, thereby so that rotatablely moving of rotating main body is more steady, in the large-scale machine that is particularly useful for laying particular stress on, so so that guaranteed the Forming Quality of bottle cap, reduction in the numbers of seconds is for enterprise creates more economic benefit.Secondly, be provided with on-line measuring device by the top in conveying mechanism, utilize this on-line measuring device can the bottle cap of output be detected online, in order in time find defective products, thereby realized automatic detection and the classification of bottle cap are processed, replaced the mode of the manual detection of tradition, not only improved detection efficiency, and guaranteed the detection quality, the automaticity of production further is improved.Moreover, by on frame, being provided with the oil-water-gas distributor, and cooperation vertically is arranged at this oil-water-gas distributor the pivot place of rotating main body, simple and compact for structure, and so that Oil, Water, Gas gather together, effectively prevented the generation of the phenomenons such as leakage of oil, profit and gas leakage, for system is covered offering convenience property of operation.
The above, it only is preferred embodiment of the present invention, be not that technical scope of the present invention is imposed any restrictions, so every foundation technical spirit of the present invention all still belongs in the scope of technical solution of the present invention any trickle modification, equivalent variations and modification that above embodiment does.
Claims (4)
1. full-automatic mould pressing lid maker is characterized in that: includes frame and is arranged at and extrude module, compacting module and input and output material module on the frame, wherein:
This output of extruding module has an opening up extrusion, and this output of extruding module is provided with the measuring pump that makes extrusion accurately export blank;
This compacting module includes rotating main body, revolution is supported and drive unit; Be provided with plural groups high-speed molding mould on this rotating main body, each group high-speed molding mould has included bed die module and patrix module, this patrix module be positioned at base module directly over; This revolution is supported and is installed between frame and the rotating main body, is provided with teeth on all sides that this revolution is supported, and this drive unit and this teeth mesh and drive the revolution support rotating, and this rotating main body supports synchronous the rotation with revolution;
This input and output material module is arranged at extrudes between module and the compacting module conveying mechanism that the input and output material module includes rotating disk, rotating shaft and is used for bottle cap is exported; This rotating disk is arranged in the rotating shaft and rotates with rotating shaft, this rotating shaft is driven by aforementioned drive unit and rotates, the below annular of this rotating disk is evenly equipped with a plurality of material loading scrapers, these a plurality of material loading scrapers rotate synchronously with rotating disk and move around between extrusion and bed die module, be provided with for the blank that will scrape for each material loading scraper and be pushed to piston head on the bed die module, this piston head is movable by the high frequency valve; The top annular of this rotating disk is evenly equipped with and a plurality ofly goes out to cover scraper for what bottle cap is allocated to conveying mechanism, and this goes out to cover the below that scraper is positioned at the patrix module, and these are a plurality of to go out to cover scraper and rotate synchronously with rotating disk; The top of this conveying mechanism is provided with for the on-line measuring device that bottle cap is detected.
2. full-automatic mould pressing lid maker according to claim 1 is characterized in that: the gear drive that described drive unit includes servomotor and turned round by the servomotor drive, the gear engagement in this gear drive and aforementioned teeth and the rotating shaft.
3. full-automatic mould pressing lid maker according to claim 1, it is characterized in that: be provided with the oil-water-gas distributor on the described frame, this oil-water-gas distributor vertically arranges and is positioned at the pivot place of rotating main body.
4. full-automatic mould pressing lid maker according to claim 3, it is characterized in that: described oil-water-gas distributor includes air cavity, water cavity and oil pocket, and this air cavity, water cavity and oil pocket set gradually from top to bottom.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210279555.5A CN102862296B (en) | 2012-08-08 | 2012-08-08 | Fully-automatic die pressing lid maker |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210279555.5A CN102862296B (en) | 2012-08-08 | 2012-08-08 | Fully-automatic die pressing lid maker |
Publications (2)
| Publication Number | Publication Date |
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| CN102862296A true CN102862296A (en) | 2013-01-09 |
| CN102862296B CN102862296B (en) | 2014-12-10 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201210279555.5A Expired - Fee Related CN102862296B (en) | 2012-08-08 | 2012-08-08 | Fully-automatic die pressing lid maker |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103991156A (en) * | 2014-05-29 | 2014-08-20 | 台州市黄岩一精塑模有限公司 | Slewing bearing type bottle cap forming moulding press |
| CN104290230A (en) * | 2014-09-30 | 2015-01-21 | 台州市黄岩一精塑模有限公司 | Integral loading cap discharge type bottle cap mould pressing forming machine |
| CN104647671A (en) * | 2015-02-02 | 2015-05-27 | 广州晶品包装机械有限公司 | Material cutting and feeding device of cover making machine |
| CN104647670A (en) * | 2015-02-02 | 2015-05-27 | 广州晶品包装机械有限公司 | Low-pressure assembling and high-pressure molding device for lid maker |
| CN104647667A (en) * | 2015-02-02 | 2015-05-27 | 广州晶品包装机械有限公司 | Die-pressing lid maker |
| CN105128303A (en) * | 2015-09-30 | 2015-12-09 | 东莞市金富实业有限公司 | Compression molding device for colorful bottle cap |
| CN106142419A (en) * | 2016-08-23 | 2016-11-23 | 德清县冠利包装材料有限公司 | A kind of multi-funcitonal bottle top molding apparatus |
| CN107571520A (en) * | 2017-09-04 | 2018-01-12 | 胡德权 | Bottled water Capsule is molded online, cap bag all-in-one |
| WO2018095062A1 (en) * | 2016-11-22 | 2018-05-31 | 华南理工大学 | Method and device for batched compression molding of rubber and plastic products by means of multiple mold cavities |
| CN115107252A (en) * | 2022-06-30 | 2022-09-27 | 深圳市宏讯制造技术有限公司 | Extrusion discharging mechanism and extrusion discharging method |
| WO2023123627A1 (en) * | 2021-12-30 | 2023-07-06 | 广州晶品智能压塑科技股份有限公司 | High-performance sealing structure for cap making machine |
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Cited By (18)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103991156B (en) * | 2014-05-29 | 2016-05-11 | 台州市黄岩一精塑模有限公司 | Pivoting support formula bottle cap moulding press for moulding |
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| CN104290230A (en) * | 2014-09-30 | 2015-01-21 | 台州市黄岩一精塑模有限公司 | Integral loading cap discharge type bottle cap mould pressing forming machine |
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| CN104647670A (en) * | 2015-02-02 | 2015-05-27 | 广州晶品包装机械有限公司 | Low-pressure assembling and high-pressure molding device for lid maker |
| CN104647667A (en) * | 2015-02-02 | 2015-05-27 | 广州晶品包装机械有限公司 | Die-pressing lid maker |
| EP3150355B1 (en) | 2015-09-30 | 2021-12-29 | Dong Guan Jin Fu Industry Co., Ltd | Cap press molding equipment and use thereof |
| CN105128303A (en) * | 2015-09-30 | 2015-12-09 | 东莞市金富实业有限公司 | Compression molding device for colorful bottle cap |
| EP3150355A1 (en) * | 2015-09-30 | 2017-04-05 | Dong Guan Jin Fu Industry Co., Ltd | A symphony cap press molding equipment |
| CN106142419A (en) * | 2016-08-23 | 2016-11-23 | 德清县冠利包装材料有限公司 | A kind of multi-funcitonal bottle top molding apparatus |
| CN106142419B (en) * | 2016-08-23 | 2018-07-06 | 德清县冠利包装材料有限公司 | A kind of multi-funcitonal bottle top molding apparatus |
| WO2018095062A1 (en) * | 2016-11-22 | 2018-05-31 | 华南理工大学 | Method and device for batched compression molding of rubber and plastic products by means of multiple mold cavities |
| US11247370B2 (en) | 2016-11-22 | 2022-02-15 | South China University Of Technology | Method and apparatus for batched compression molding of rubber and plastic products |
| CN107571520B (en) * | 2017-09-04 | 2019-04-12 | 胡德权 | Bottled water Capsule forms online, cap bag all-in-one machine |
| CN107571520A (en) * | 2017-09-04 | 2018-01-12 | 胡德权 | Bottled water Capsule is molded online, cap bag all-in-one |
| WO2023123627A1 (en) * | 2021-12-30 | 2023-07-06 | 广州晶品智能压塑科技股份有限公司 | High-performance sealing structure for cap making machine |
| CN115107252A (en) * | 2022-06-30 | 2022-09-27 | 深圳市宏讯制造技术有限公司 | Extrusion discharging mechanism and extrusion discharging method |
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| CN102862296B (en) | 2014-12-10 |
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Address after: 510530 No. 1, No. 11, Kaiyuan Road, Guangzhou hi tech Industrial Development Zone, Guangdong, Guangzhou, China, C4 Patentee after: Guangzhou brilliant product intelligence compression moulding Science and Technology Co., Ltd. Address before: Three road 523000 Guangdong city in Guangzhou Province Economic Development Zone Yonghe District No. 1 well Patentee before: Guangzhou Jeepine Packing Machinery Co.,Ltd. |
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Granted publication date: 20141210 Termination date: 20190808 |