CN102860611B - Microcomputer magnetic button attaching machine - Google Patents

Abstract

The invention relates to a microcomputer magnetic button attaching machine. According to the microcomputer magnetic button attaching machine, machines and circuits are combined. The microcomputer magnetic button attaching machine is formed by combining a machine body, a machine frame, a pedal switch and a control box, wherein the machine body consists of a machine base, an upper cylinder cover, an electromagnetic cylinder sleeve, a lower die base, a front cover, a rear cover, a power device, a safety device and a lubricating device; the power device comprises a coil, a work shaft, a compression spring, a punch and a plastic shaft sleeve; when a power supply is connected to a coil loop, the work shaft slides downwards to drive the punch to move downwards; when the power supply is disconnected from the coil loop, the work shaft and the punch are restored to the original positions to complete one travel; according to a circuit of a control box, alternating voltage of 220 V is inputted, and direct current is outputted by a transformer, a bridge rectifier and three-end stabilized voltage; direct current voltage is connected to the coil and a secondary cathode in-parallel port; the other circuit provides high direct current voltage for the punching of the button attaching machine by a rectifier bridge, and a power supply anode of the other circuit is connected in parallel with an anode of a resistance one-way silicon controlled rectifier; and buttons correspond to 8 functional keys, and one end of each of the buttons is connected with an IC1 port. The microcomputer magnetic button attaching machine is compact in structure, has double safety protective effects, namely electric protection and mechanical protection, a singlechip processor is adopted in the circuits, and the functions are complete.

Description

Micro computer magnetic button attaching machine

Art

The present invention relates to a kind of micro computer magnetic button attaching machine

Background technology

At present, for the button-sewing machine of apparel industry or packsacks, sack, clip, function singleness, security performance is not high.As adjustment, the automatic shutdown setting of presetting, the floor push delay time of punching press number of times, these parameters, user cannot set as required; And, drift punching pressure, adjust by several manual gear, even some button-sewing machine cannot regulate punch pressure, and several manual gears that user can only preset before dispatching from the factory according to producer are selected, range of choice is less;

Button-sewing machine safety guard is on the market that the transmitting of employing a pair photoelectric tube and acknowledge(ment) signal carry out control circuit switch substantially; When transmitting and the acknowledge(ment) signal of photoelectric tube are lived in barrier or stick shift, drift just cannot downlink working, and hand just avoids the injury being subject to drift, reaches safeguard protection effect.But, this device, once photoelectric tube is malfunctioning or adjust not in place, finger is very easy to come to harm, and safety can not get ensureing; A lot of user uses in button-sewing machine or use procedure and is gone for a season, and does not come to cut off the electricity supply in time, is easy to be touched floor push because of carelessness by other unwitting colleagues or child, as easy as rolling off a logly causes personal safety accident;

Summary of the invention:

In order to overcome existing button-sewing machine function singleness, security performance is not high, the invention provides a kind of micro computer magnetic button attaching machine, this button-sewing machine not only has infrared safety device, mechanical safety device, positioner, and having guidance panel, user can arrange that press key locking, pressure adjusting, floor push delay time, punching press number of times are presetting, the parameter such as stamping counting, automatic shutdown as required voluntarily;

The technical scheme that the technological innovation of micro computer magnetic button attaching machine of the present invention adopts is: adopt the way that machinery and circuit combine, comprise and being made up of the combination of body (in Fig. 1 1), frame (in Fig. 1 2), floor push (in Fig. 1 3) and control cabinet (in Fig. 1 4) four major part, it is characterized in that:

Body, control cabinet are arranged in frame; Frame work top each side there is a material disc (in Fig. 3 8); Frame lower end is provided with a little turntable (in Fig. 2 5), and user places some little materials as required; Little turntable is connected on back shaft (in Fig. 2 6) by each own two semicircular stators (in Fig. 1 56) up and down with bolt, two semicircular stators have individual breach, and breach is entrenched in (in Fig. 2 57) on the cross bar of frame; The not used time, upwards shift to an earlier date little turntable, on semicircular stator, breach leaves the cross bar in frame, and little turntable can rotate around back shaft and rotate inward, can save space; Four adjustment screw (in Fig. 2 7) are had bottom frame, according to state of ground, adjustment work top that can be in good time uneven;

Body is made up of support (in Fig. 5 18), upper cylinder cover (in Fig. 5 12), electromagnetism cylinder sleeve (in Fig. 5 15), die shoe (in Fig. 5 22), protecgulum (in Fig. 6 51), bonnet (in Fig. 6 50), power set, safety device, lubricating arrangement; Support is cast, and " [" shape, processes a hole in left front end center, so that drift is arranged on working shaft (in Fig. 5 13); Below corresponding to support left front end center is processed with a counter sink, is used for installing die shoe, and die holder and drift are in same central shaft; There is a die shoe locating pin (in Fig. 5 23) position, support lower left, is used for fixing die shoe; Support right flank has the color-changing lamp support (in Fig. 6 45) of a L shape with wing nut locking, and color-changing lamp (in Fig. 4 9) is locked on color-changing lamp support, color-changing lamp be used for punching, nail catcher time accurately locate; Unclamp wing nut, rotate color-changing lamp support to suitable position, at locking nut, the spotlight penetrated by color-changing lamp, can help user's nail catcher precise positioning; Upper cylinder cover and electromagnetism cylinder sleeve are bolted on support front end; One photoelectric tube (in Fig. 2 58, be also JP6 in Fig. 8) is installed on the left of support;

Power set comprise coil (in Fig. 5 16), working shaft (in Fig. 5 13), Compress Spring (in Fig. 5 17), drift (in Fig. 5 20), the plastic cement axle sleeve (in Fig. 5 19) placed in electromagnetism cylinder sleeve; Working shaft is processed into the Step Shaft of the different size in upper and lower two ends, and upper end diameter is larger than lower end diameter, and small end position is through Compress Spring and plastic cement axle sleeve, and working shaft vertical hanging is in coil; Plastic cement axle sleeve plays sealing, cushioning effect, prevents lubricating oil from flowing into workbench and prevents working shaft motion process directly and electromagnetism cylinder sleeve making contact simultaneously, sending metal strike sound; The small end position of working shaft is processed with internal thread, is used for connecting drift, and user according to demand, can change difform drift and die shoe; One piece of yielding rubber (in Fig. 5 11) is inlayed at the top center place of working shaft, and yielding rubber is higher than working shaft end face; Working shaft centre bit is equipped with a counter sink, the tapping of counter sink upper end, and the small end of counter sink communicates with oil-out (in Fig. 7 68); On working shaft, large position, end is processed with a keyway, is connected, avoids working shaft to rotate by slotting key (in Fig. 5 14) with upper cylinder cover; Working shaft can regard multiple closed becket as, when there is power supply in wire loop, the magnetic field that coil produces is increased by the magnetic flux of those " rings ", from Lenz's law, working shaft will away from coil movement, working shaft slide downward holddown spring under the guide effect of flat key, thus drive drift to move down a segment distance; When coil disconnects during power supply, under the rebound effect of spring, working shaft and drift set back, and namely complete one action stroke; Working shaft moves back and forth in process, and yielding rubber plays buffering working shaft and collides because of effect of inertia and upper cylinder cover; The heat that working shaft moves back and forth generation is dispelled the heat by the louvre (in Fig. 6 47) of the support left and right sides;

Safety device is by T-shaped frame (in Fig. 6 43), buffer spring (in Fig. 6 44), connecting rod (in Fig. 6 45), pull bar (in Fig. 5 33), fastening screw nut (in Fig. 5 35), knurled nut (in Fig. 5 36), pad (in Fig. 5 37), return spring (in Fig. 5 39), connecting rod (in Fig. 5 40), wedge fixed block (in Fig. 6 49), gear rack (in Fig. 1 42), eyenut (in Fig. 1 55), safety collar (in Fig. 5 21), T-shaped frame is made with welding one section of round steel in the middle part of the square iron plate of a block length, and on rectangle iron plate, bore three holes successively, outermost end is preformed hole, other holes and round steel axle center symmetrical, a flat-headed pin is welded with separately in its holes, flat-headed pin end face leans against on electromagnetism cylinder sleeve shell, T-shaped frame is under flat-headed pin guide effect, slide up and down along electromagnetism cylinder sleeve shell, the bar portion of T-shaped frame processes an endoporus, and safety collar is inserted in this endoporus, and T-shaped frame end portion processes a screw hole (in Fig. 5 38) that endoporus is through therewith, to lock safety collar by locating pin, the coiling of safety collar round steel forms, and annulus axle center is concentric with drift axle center, and safety collar bar portion is enclosed within the round steel endoporus of T-shaped frame, a crotch is welded at the rectangle iron plate edge of T-shaped frame, link lever punching becomes zigzag shape, to strengthen the intensity of connecting rod, interlinking lever end welding pin, during installation, pin can through the preformed hole of T-shaped frame, connecting rod lower left is welded with a crotch, and buffer spring two ends hang on the crotch of T-shaped frame and connecting rod respectively, connecting rod right-hand member welds a right block (in Fig. 5 32), and left end welds a left block (in Fig. 5 24), connecting rod right-hand member is connected with wedge fixed block by removable pin A (in Fig. 5 30), and middle part removable pin B (in Fig. 5 26) is connected with pull bar, wedge fixed block is arranged on the fuselage of support, and a hole is bored at right position, and the right photoelectrical coupler (in Fig. 5 31) of wedge fixed block inboard is through this hole, and right block, in the middle of right photoelectrical coupler, therefore, forms right photoelectrical coupler normally off, being used for wedge fixed block is welded with two banking pins, and be that upper limit nail (in Fig. 5 28) and lower limit follow closely (in Fig. 5 29) respectively, the centre distance of two banking pin vertical direction is 35 ~ 40mm, two banking pin objects are in order under ensureing that connecting rod is subject to the effect of pull bar power on piston pin B position, can around the scope of piston pin A movement, tie rod end has an internal thread, connecting rod (in Fig. 5 40) is processed into Step Shaft, and small end position is that external screw thread is connected with pull bar internal thread, and middle fastening screw nut (in Fig. 5 35) is locked, connecting-rod big end position is processed with an internal thread, is used for connecting gear rack, return spring cover (in Fig. 5 39) is at connecting-rod big end position, and a pad is padded at the upper and lower two ends of return spring respectively, and topmost with knurled nut's locking, adjustment knurled nut position, ensures that return spring is in the critical condition of compression, gear rack bottom is connected with eyenut, fixed bar (in Fig. 1 53) is through center, eyenut hole, and one end is welded on the lid of floor push, other end nut check, ensures that eyenut can not skid off,

Lubricating arrangement is made up of felt (in Fig. 7 59), push rod (in Fig. 7 60), upper cushion block (in Fig. 7 62), spring (in Fig. 7 63), lower cushion block (in Fig. 7 64), ball (in Fig. 7 65); Push rod head is thread, is used for fixing on working shaft oilhole; Push rod head spiro tooth part position two end mill becomes prosposition, and push rod bar portion diameter is less than working shaft oilhole diameter, and the counter sink of push rod and working shaft forms certain cavity; Push rod upper end is drilled with two oilholes be interconnected, and is fuel feed hole (in Fig. 7 67) and oil leak hole (in Fig. 7 66) respectively; Push rod afterbody cover has felt (in Fig. 7 61); Push rod bottom is provided with one with spring, and the upper and lower two ends of spring overlap the upper cushion block (in Fig. 7 62) and lower cushion block (in Fig. 7 64) that there are one piece of T-shaped separately; A ball (in Fig. 7 65) is had below lower cushion block; Upper cylinder cover center is processed with a tank filler sleeve (in Fig. 5 10); When working shaft moves back and forth, produce certain vibrations and inertia, drive the ball in working shaft to promote lower cushion block to move upward, define the circuit system of lubricating oil, namely oil together oozes out confession working shaft through oil-out from the lubricating oil inside the cavity of oil-in through comprising push rod and working shaft to oil leak hole and being formed and lubricates, when working shaft quits work, ball encloses oil-out under the action of the spring, and lubricating oil can not be caused too much to flow out working shaft; Lubricating oil reduces wearing and tearing during the upper and lower motion of working shaft, ensures the lubricating requirement of the actuating unit in cylinder sleeve, meanwhile, can reduce the operating temperature in electromagnetism cylinder sleeve

Control cabinet panel is provided with relay indicating light (in Fig. 8 L3), trouble light (in Fig. 8 L4), alarm (in Fig. 8 LS1), digital display (in Fig. 8 DS1 ~ DS6), Menu key, acknowledgement key, increase key, reduces key, power switch key, locking key, reset key, radium-shine key; There are coil, color-changing lamp, electric capacity, power supply, floor push, photoelectricity totally six fast combination hubs side; Be arranged on the capacitor (in Fig. 6 52) on support, the resistance board (in Fig. 5 27) in support, temperature controller (in Fig. 5 25), the socket corresponding with control cabinet by wire is connected; One piece of circuit board is installed in control cabinet, the technical scheme that its circuit adopts is: input ac voltage 220V, by AC transformer (in Fig. 8 T2), bridge rectifier (in Fig. 8 D12), export+12V DC voltage, export+5V DC voltage by three-terminal voltage-stabilizing (in Fig. 8 U7) again, supply single-chip microcomputer IC1 and optical coupler (in Fig. 8 U1, U2, U3, U4, U5, U6, U7) use; + 12V DC voltage receives coil (T1 in Fig. 8, be also in Fig. 5 16), diode (in Fig. 8 D6) negative pole connect port; Another road alternating voltage 220V is supplied to the high direct voltage of button-sewing machine punching press by rectifier bridge (in Fig. 8 D10), and its positive source (V+) is with resistance (in Fig. 8 R2, R20) one-way SCR (in Fig. 8 Q8) positive pole and connect; Menu key on button (in Fig. 8 S1, S2, S3, S4, S5, S6, S7, S8) corresponding control cabinet panel, acknowledgement key, increase key, minimizing key, power switch key, locking key, reset key, radium-shine key totally 8 function keys, each button other end is connected on corresponding IC1 port; By IC1 processor and programming, each function key has following eight features:

1, relay indicating light: power on signal lamp is bright is display green light by power switch key;

2, fault alarm: hand does not leave die holder, trouble light does not stop flashing red light;

3, press key locking: the machine in 2 minutes without any button time, system automatically locks

4, pressure limit can be adjusted 01 ~ 20 by "+" "-" key, and pressure value can be shown on display tube;

5, floor push delay time arranged scope at 0.1 ~ 1 second;

6, stamping counting and clearing;

7, user is predeterminable determines punching press number of times, and when user completes setting punching press number of times, system is closed automatically;

8, system automatic shutdown time can be set within 1 ~ 99 minute, ensured that user leaves equipment, can not accidentally injure other people;

The security operations principle of above-mentioned structural design is: under floor push upper cover is subject to the effect of external force, fixed bar drives eyenut, gear rack, connecting rod, pull bar to move down, piston pin B on pull bar will pull connecting rod to move downward around piston pin A, now, right link stopper on connecting rod leaves photoelectrical coupler launch and accept region, right side, and namely right side coupler closes, interlinking lever end drives T-shaped frame along electromagnetism cylinder sleeve shell slide downward through the pin on T-shaped frame preformed hole, the safety collar be connected with T-shaped frame directly moves down, if the finger of user does not leave die shoe at this very moment, so, safety collar can directly be pressed on user's finger, the left block of connecting rod cannot in left photoelectrical coupler launching and receiving region, namely left photoelectrical coupler closes, coil is without the electric current of closed-loop path, drift cannot normally work, play safeguard protection effect, and, when pin is stepped in the process of floor push, drift does not also normally work, safety collar starts to move downward prior to drift, safety collar prior to punch. contact to user's body position as hand, because of the reaction of instinct, user can withdrawing one's hand back in time, between safety collar and drift, the working time is poor, freely up and down can adjust according to the initial position of safety collar, like this, safety collar is before drift work, advance notice is had to user, die shoe will be left in warning user's body a part, when safety collar stressed excessive time, under the effect of buffer spring, safety collar and T-shaped frame by jack-up, can guarantee that user's body position such as hand does not come to harm, therefore, this safety device, not only on electrically but also mechanically guarantee user's personal safety, serves the effect of dual security protection,

Below, the present invention is further described with embodiment by reference to the accompanying drawings:

Fig. 1 is front view of the present invention, is also Figure of abstract;

Fig. 2 is left view;

Fig. 3 is upward view;

Fig. 4 is right view;

Fig. 5 is body broken section enlarged drawing;

Fig. 6 is body broken section enlarged axonometric map;

Fig. 7 is body lubricating device partial enlarged view

Fig. 8 is electrical schematic diagram;

1. bodies in figure, 2. frame, 3. floor push, 4. control cabinet, 5. little turntable, 6. back shaft, 7. adjustment screw, 8. material disc, 9. color-changing lamp, 10. tank filler sleeve, 11. yielding rubbers, 12. upper cylinder covers, 13. working shafts, 14. insert key, 15. electromagnetism cylinder sleeves, 16. coils, 17. Compress Springs, 18. supports, 19. plastic cement axle sleeves, 20. drifts, 21. safety collars, 22. die shoes, 23. die shoe locating pins, 24. left blocks, 25. temperature controllers, 26 removable pin B, 27. resistance boards, 28. upper limit nails, 29. lower limit nails, 30. removable pin B, 31. right photoelectrical couplers, 32. right link stoppers, 33. pull bars, 34. left photoelectrical couplers, 35 fastening screw nuts, 36. knurled nuts, 37. pads, 38. locating pins, 39. return springs, 40. connecting rods, 41. pads, 42. gear racks, 43.T shape frame, 44. buffer springs, 45. connecting rods, 46. color-changing lamp supports, 47. louvres, 48. cableties, 49 carve type fixed block, 50. bonnets, 51. protecgulums, 52. electric capacity .53. fixed bars, 54. wires, 55. eyenuts, 56. semicircular stators, 57. cross bars, 58. photoelectric tubes, 59. felts, 60. push rods, 61. felts, cushion block on 62., 63. springs, 64. lower cushion blocks, 65. balls, 66. oil leak hole, 67. fuel feed holes, 68. oil outlets,

Detailed description of the invention

Adopt the way that machinery and circuit combine, be made up of most of composition body, frame, floor push and control cabinet four;

Body, control cabinet are arranged in frame; The frame work top of long 800mm, wide 400mm, high 800mm each side there is a diameter be the material disc of 200mm, degree of depth 25mmm; Frame lower end is provided with the little turntable of a 500X300mm, and little turntable has two semicircular stators by oneself by each up and down, and be connected on back shaft with M6 bolt, two semicircular stators have individual breach, and breach is entrenched on the cross bar of frame; Little turntable can placing articles, not used time, upwards little turntable in advance, and on semicircular stator, breach leaves the cross bar in frame, and little turntable can rotate around back shaft and rotate inward; Four adjustment screw are had, the level of adjustment work top that can be in good time bottom frame;

Body is made up of support, upper cylinder cover, electromagnetism cylinder sleeve, die shoe, protecgulum, bonnet, power set, safety device, lubricating arrangement; Support is cast, and " [" shape, processes the hole of a diameter 22mm in left front end center; Below corresponding to support left front end center is processed with the counter sink of a diameter 30mm, is used for installing die shoe, and die holder and drift are in same central shaft; There is the locating pin of a die shoe M6 position, support lower left; Support right flank has the color-changing lamp support of a L shape with the locking of M6 wing nut, color-changing lamp is locked on color-changing lamp support; Upper cylinder cover and electromagnetism cylinder sleeve M8 are bolted to support front end; One photoelectric tube is installed on the left of support;

Power set comprise the plastic cement axle sleeve of the coil placed in electromagnetism cylinder sleeve, working shaft, Compress Spring, drift, external diameter 45mm; Working shaft is processed into the Step Shaft that upper and lower two ends diameter is the different size of 41mm with 22mm respectively, and small end position is through Compress Spring and plastic cement axle sleeve, and working shaft vertical hanging is in coil; The small end position of working shaft is processed with a M16 internal thread, is used for connecting drift; The yielding rubber of one piece of diameter 20mm, thick 6mm is inlayed at the top center place of working shaft, and yielding rubber is higher than working shaft end face 3mm; Working shaft centre bit is equipped with a diameter 7mm counter sink, and M8 is attacked in counter sink upper end, and the small end oil-out of counter sink communicates; On working shaft, large position, end is processed with the keyway of a wide 6mm, dark 4mm, is connected with upper cylinder cover by the slotting key of 12mmX9mmX6mm; When there is power supply in wire loop, working shaft will away from coil movement, working shaft slide downward holddown spring under the guide effect of slotting key, thus drives drift to move down; When coil disconnects during power supply, under the rebound effect of spring, working shaft and drift set back, and completing one action stroke is 35mm; The heat that working shaft moves back and forth generation is dispelled the heat by the louvre of the support left and right sides;

Safety device is made up of T-shaped frame, buffer spring, connecting rod, pull bar, M6 fastening screw nut, M10 knurled nut, pad, return spring, connecting rod, wedge fixed block, M6 gear rack, M6 eyenut, safety collar; The T-shaped frame round steel welding one section of diameter 12mm in the middle part of the rectangle iron plate of one piece of 80mmX30mmX6mm is made, and on rectangle iron plate three holes of drill diameter 10mm successively, outermost end is preformed hole, other holes and round steel axle center symmetrical, being welded with an external diameter in its holes is separately 10mm flat-headed pin, and flat-headed pin end face leans against on electromagnetism cylinder sleeve shell; The round steel position of T-shaped frame processes the endoporus of an internal diameter 5mm, and safety collar bar portion is inserted in this endoporus, and round steel end processes a screw hole (in Fig. 5 38) that endoporus is through therewith, to lock safety collar by locating pin; The coiling of safety collar diameter 5mm round steel forms, and annulus axle center is concentric with drift axle center, and safety collar bar portion is enclosed within the round steel endoporus of T-shaped frame; The crotch of an external diameter 6mm is welded at the rectangle iron plate edge of T-shaped frame; The link lever punching of long 140mm, wide 20mm, thick 4mm becomes zigzag shape, the pin of welding edges external diameter 7mm, long 15mm, and pin is through the preformed hole of T-shaped frame; Connecting rod lower left is welded with the crotch of an external diameter 6mm, and buffer spring two ends hang on the crotch of T-shaped frame and connecting rod respectively; Connecting rod right-hand member welds a right block of L shape, and left end welds a left block; Connecting rod right-hand member is that the wedge fixed block of removable pin A and the 85mmX50mmX10mm of 8mm connects by external diameter, and the middle part removable pin B that external diameter is 8mm is connected with pull bar; Wedge fixed block is arranged on the fuselage of support, and the hole of a diameter 15mm is bored at right position, and the photoelectrical coupler of wedge fixed block inboard is through this hole; It is the banking pin of 8mm that wedge fixed block is welded with two external diameters, and be upper limit nail and lower limit nail respectively, the centre distance of two banking pin vertical direction is 40mm; Tie rod end has a M6 internal thread; Connecting rod is processed into Step Shaft, and small end position is that M6 external screw thread is connected with pull bar internal thread, middle with the locking of M6 fastening screw nut; Connecting-rod big end position is processed with the internal thread of a M6, is used for connecting the gear rack of M6; Return spring is enclosed within connecting-rod big end position, the upper and lower two ends of return spring another pad respectively, and topmost with knurled nut's locking, adjustment knurled nut position, ensures that return spring is in the critical condition of compression; Gear rack bottom is connected with eyenut; The fixed bar of external diameter 8mm is through center, eyenut hole, and one end is welded on the lid of floor push, other end nut check;

Lubricating arrangement is made up of felt, push rod, upper cushion block, spring, lower cushion block, ball; Push rod head is M8 thread; Push rod head spiro tooth part position two end mill becomes prosposition, and diameter 6mm is less than working shaft oilhole in push rod bar portion; Push rod upper end is drilled with two oilholes be interconnected, and is fuel feed hole and oil leak hole respectively; Push rod afterbody cover has felt; Push rod bottom is provided with one with spring, and the upper and lower two ends of spring overlap the upper cushion block and lower cushion block that there are one piece of T-shaped separately; A ball is had below lower cushion block; Upper cylinder cover center is processed with the tank filler sleeve of a diameter 3.5mm;

Control cabinet panel is provided with relay indicating light, trouble light, alarm, digital display, Menu key, acknowledgement key, increase key, reduces key, power switch key, locking key, reset key, radium-shine key; There are coil, color-changing lamp, electric capacity, power supply, floor push, photoelectricity totally six fast combination hubs side, is arranged on the resistance board in the capacitor of 2200MFD, 450VDC on support, support, temperature controller, and the socket corresponding with control cabinet by wire is connected; One piece of circuit board is installed in control cabinet; The technical scheme that its circuit adopts is: input ac voltage 220V, by AC transformer, bridge rectifier, exports+12V DC voltage, then exports+5V DC voltage by three-terminal voltage-stabilizing, and supply single-chip microcomputer IC1 model STC89C58 and optical coupler use; + 12V DC voltage receives coil, diode cathode connect port; Another road alternating voltage 220V is supplied to the high direct voltage of button-sewing machine punching press by rectifier bridge, its positive source (V+) and resistance one-way SCR positive pole also connect; Menu key on the corresponding control cabinet panel of each button, acknowledgement key, increase key, minimizing key, power switch key, locking key, reset key, radium-shine key totally 8 function keys, the button other end is connected on corresponding IC1 model STC89C58 port.

Magnetic button attaching machine of the present invention is combined into by above-mentioned machinery and circuit two large divisions; complete machine structure is small and exquisite; neat appearance; function is more; from the effect electrically, mechanically serving dual security protection, and every 20,000 nail catchers only consume kilowatt-hour, and circuit design adopts processor of single chip computer; multiple functional, be clothes and button sewing industry ideal equipment.

Claims (3)

1. a micro computer magnetic button attaching machine, the way adopting machinery and circuit to combine, comprises and being made up of the most of combination of body, frame, floor push and control cabinet four, it is characterized in that:

Body, control cabinet are arranged in frame; Frame work top each side there is a material disc; Frame lower end is provided with a little turntable, and little turntable is connected on back shaft by each own two semicircular stator bolts up and down, and two semicircular stators have individual breach, and breach is entrenched on the cross bar of frame; The not used time, upwards shift to an earlier date little turntable, on semicircular stator, breach leaves the cross bar in frame, and little turntable can rotate around back shaft and rotate inward; Four adjustment screw are had bottom frame;

Body is made up of support, upper cylinder cover, electromagnetism cylinder sleeve, die shoe, protecgulum, bonnet, power set, safety device, lubricating arrangement; Support is cast, and " [" shape, processes a hole in left front end center; Below corresponding to support left front end center is processed with a counter sink, and die holder and drift are in same central shaft; There is a die shoe locating pin position, support lower left; Support right flank has the color-changing lamp support of a L shape with wing nut locking, color-changing lamp is locked on color-changing lamp support; Upper cylinder cover and electromagnetism cylinder sleeve are bolted on support front end; One photoelectric tube is installed on the left of support;

Power set comprise coil, working shaft, Compress Spring, drift, the plastic cement axle sleeve placed in electromagnetism cylinder sleeve; Working shaft is processed into the Step Shaft of the different size in upper and lower two ends, and upper end diameter is larger than lower end diameter, and small end position is through Compress Spring and plastic cement axle sleeve, and working shaft vertical hanging is in coil; The small end position of working shaft is processed with internal thread, and user according to demand, can change difform drift and die shoe; One piece of yielding rubber is inlayed at the top center place of working shaft, and yielding rubber is higher than working shaft end face; Working shaft centre bit is equipped with a counter sink, the tapping of counter sink upper end, and the small end of counter sink communicates with oil-out; On working shaft, large position, end is processed with a keyway, is connected with upper cylinder cover by slotting key;

Safety device is made up of T-shaped frame, buffer spring, connecting rod, pull bar, fastening screw nut, knurled nut, pad, return spring, connecting rod, wedge fixed block, gear rack, eyenut, safety collar; T-shaped frame is made with welding one section of round steel in the middle part of the square iron plate of a block length, and on rectangle iron plate, bore three holes successively, outermost end is preformed hole, other holes and round steel axle center symmetrical, a flat-headed pin is welded with separately in its holes, flat-headed pin end face leans against on electromagnetism cylinder sleeve shell, and T-shaped frame, under flat-headed pin guide effect, slides up and down along electromagnetism cylinder sleeve shell; The bar portion of T-shaped frame processes an endoporus, and safety collar is inserted in this endoporus, and T-shaped frame end portion processes a screw hole that endoporus is through therewith; The coiling of safety collar round steel forms, and annulus axle center is concentric with drift axle center, and safety collar bar portion is enclosed within the round steel endoporus of T-shaped frame; A crotch is welded at the rectangle iron plate edge of T-shaped frame; Link lever punching becomes zigzag shape; Interlinking lever end welding pin; Connecting rod lower left is welded with a crotch, and buffer spring two ends hang on the crotch of T-shaped frame and connecting rod respectively; Connecting rod right-hand member welds a right block, and left end welds a left block; Connecting rod right-hand member is connected with wedge fixed block by removable pin A, and middle part removable pin B is connected with pull bar; Wedge fixed block is arranged on the fuselage of support, and a hole is bored at right position, and the right photoelectrical coupler of wedge fixed block inboard is through this hole, and right block is in the middle of right photoelectrical coupler; Being used for wedge fixed block is welded with two banking pins, and be that upper limit nail and lower limit are followed closely respectively, the centre distance of two banking pin vertical direction is 35mm; Tie rod end has an internal thread; Connecting rod is processed into Step Shaft, and small end position is that external screw thread is connected with pull bar internal thread, and centre fastening screw nut is locked; Connecting-rod big end position is processed with an internal thread; Return spring is enclosed within connecting-rod big end position, and a pad is padded at the upper and lower two ends of return spring respectively, topmost locks with knurled nut; Gear rack bottom is connected with eyenut; Fixed bar is through center, eyenut hole, and one end is welded on the lid of floor push, other end nut check;

Lubricating arrangement is made up of felt (59), push rod (60), upper cushion block (62), spring, lower cushion block, ball; Push rod head is thread; Push rod head spiro tooth part position two end mill becomes prosposition, and push rod bar portion diameter is less than working shaft oilhole diameter; Push rod upper end is drilled with two oilholes be interconnected, and is fuel feed hole and oil leak hole respectively; Push rod afterbody cover has felt; Push rod bottom is provided with one with spring, and the upper and lower two ends of spring overlap the upper cushion block and lower cushion block that there are one piece of T-shaped separately; A ball is had below lower cushion block; Upper cylinder cover center is processed with a tank filler sleeve;

Control cabinet panel is provided with relay indicating light, trouble light, alarm, number space display, Lay singly-bound, acknowledgement key, increase key, reduces key, power switch key, locking key, reset key, radium-shine key; There are coil, color-changing lamp, electric capacity, power supply, floor push, photoelectricity totally six fast combination hubs side; Be arranged on the capacitor on support, the resistance board in support, temperature controller, the socket corresponding with control cabinet by wire is connected; One piece of circuit board is installed in control cabinet, the technical scheme that its circuit adopts is: input ac voltage 220V, pass through AC transformer, export+12V DC voltage, export+5V DC voltage by three-terminal voltage-stabilizing again, supply single-chip microcomputer IC1 and optical coupler U1, U2, U3, U4, U5, U6, U7 use; + 12V DC voltage receives coil T1, diode D6 negative pole connect port; Another road alternating voltage 220V is supplied to the high direct voltage of button-sewing machine punching press by rectification, its positive source (V+) and resistance (R2, R20) one-way SCR Q8 positive pole also connect; Menu key on the corresponding control cabinet panel of button S1, S2, S3, S4, S5, S6, S7, S8, acknowledgement key, increase key, minimizing key, power switch key, locking key, reset key, radium-shine key totally 8 function keys, each button other end is connected on corresponding IC1 port.

2. micro computer magnetic button attaching machine according to claim 1, is characterized in that: body, control cabinet are arranged in frame; The frame work top of long 800mm, wide 400mm, high 800mm each side there is a diameter be the material disc of 200mm, degree of depth 25mmm; Frame lower end is provided with the little turntable of a 500X300mm, and little turntable has two semicircular stators by oneself by each up and down, and be connected on back shaft with M6 bolt, two semicircular stators have individual breach, and breach is entrenched on the cross bar of frame; Four adjustment screw are had bottom frame;

Body is made up of support, upper cylinder cover, electromagnetism cylinder sleeve, die shoe, protecgulum, bonnet, power set, safety device, lubricating arrangement; Support is cast, and " [" shape, processes the hole of a diameter 22mm in left front end center; Below corresponding to support left front end center is processed with the counter sink of a diameter 30mm, is used for installing die shoe, and die holder and drift are in same central shaft; There is the locating pin of a die shoe M6 position, support lower left; Support right flank has the color-changing lamp support of a L shape with the locking of M6 wing nut, color-changing lamp is locked on color-changing lamp support; Upper cylinder cover and electromagnetism cylinder sleeve M8 are bolted to support front end;

Power set comprise the plastic cement axle sleeve of the coil placed in electromagnetism cylinder sleeve, working shaft, Compress Spring, drift, external diameter 45mm; Working shaft is processed into the Step Shaft that upper and lower two ends diameter is the different size of 41mm with 22mm respectively, small end position is through Compress Spring and plastic cement axle sleeve, working shaft vertical hanging is in coil, and the small end position of working shaft is processed with a M16 internal thread, is used for connecting drift; The yielding rubber of one piece of diameter 20mm, thick 6mm is inlayed at the top center place of working shaft, and yielding rubber is higher than working shaft end face 3mm; Working shaft centre bit is equipped with a diameter 7mm counter sink, and M8 is attacked in counter sink upper end, and the small end oil-out of counter sink communicates; On working shaft, large position, end is processed with the keyway of a wide 6mm, dark 4mm, is connected with upper cylinder cover by the flat key of 12mmX9mmX6mm; It is 35mm that working shaft completes one action stroke;

Safety device is made up of T-shaped frame, buffer spring, connecting rod, pull bar, M6 fastening screw nut, M10 knurled nut, pad, return spring, connecting rod, wedge fixed block, M6 gear rack, M6 eyenut, safety collar; The T-shaped frame round steel welding one section of diameter 12mm in the middle part of the rectangle iron plate of one piece of 80mmX30mmX6mm is made, and on rectangle iron plate three holes of drill diameter 10mm successively, outermost end is preformed hole, other holes and round steel axle center symmetrical, being welded with an external diameter in its holes is separately 10mm flat-headed pin, and flat-headed pin end face leans against on electromagnetism cylinder sleeve shell; The round steel position of T-shaped frame processes the endoporus of an internal diameter 5mm, and safety collar bar portion is inserted in this endoporus, and round steel end processes a screw hole (38) that endoporus is through therewith, to lock safety collar by locating pin; The coiling of safety collar diameter 5mm round steel forms, and annulus axle center is concentric with drift axle center, and safety collar bar portion is enclosed within the round steel endoporus of T-shaped frame; The crotch of an external diameter 6mm is welded at the rectangle iron plate edge of T-shaped frame; The link lever punching of long 140mm, wide 20mm, thick 4mm becomes zigzag shape, the pin of welding edges external diameter 7mm, long 15mm, and pin is through the preformed hole of T-shaped frame; Connecting rod lower left is welded with the crotch of an external diameter 6mm, and buffer spring two ends hang on the crotch of T-shaped frame and connecting rod respectively; Connecting rod right-hand member welds a right block of L shape, and left end welds a left block; Connecting rod right-hand member is that the wedge fixed block of removable pin A and the 85mmX50mmX10mm of 8mm connects by external diameter, and the middle part removable pin B that external diameter is 8mm is connected with pull bar; Wedge fixed block is arranged on the fuselage of support, and the hole of a diameter 15mm is bored at right position, and this hole broken through by the photoelectrical coupler of wedge fixed block inboard; It is the banking pin of 8mm that wedge fixed block is welded with two external diameters, and be upper limit nail and lower limit nail respectively, the centre distance of two banking pin vertical direction is 40mm; Tie rod end has a M6 internal thread; Connecting rod is processed into Step Shaft, and small end position is that M6 external screw thread is connected with pull bar internal thread, middle with the locking of M6 fastening screw nut; Connecting-rod big end position is processed with the internal thread of a M6, is used for connecting the gear rack of M6; Return spring is enclosed within connecting-rod big end position, the upper and lower two ends of return spring another pad respectively, and topmost with knurled nut's locking, adjustment knurled nut position, ensures that return spring is in the critical condition of compression; Gear rack bottom is connected with eyenut; The fixed bar of external diameter 8mm is through center, eyenut hole, and one end is welded on the lid of floor push, other end nut check;

Lubricating arrangement is made up of felt, push rod, upper cushion block, spring, lower cushion block, ball; Push rod head is M8 thread; Push rod head spiro tooth part position two end mill becomes prosposition, and diameter 6mm is less than working shaft oilhole in push rod bar portion; Push rod upper end is drilled with two oilholes be interconnected, and is fuel feed hole and oil leak hole respectively; Push rod afterbody cover has felt; Push rod bottom is provided with one with spring, and the upper and lower two ends of spring overlap the upper cushion block and lower cushion block that there are one piece of T-shaped separately; A ball is had below lower cushion block; Upper cylinder cover center is processed with the tank filler sleeve of a diameter 3.5mm;

Control cabinet panel is provided with relay indicating light, trouble light, alarm, digital display, Menu key, acknowledgement key, increase key, reduces key, power switch key, locking key, reset key, radium-shine key; There are coil, color-changing lamp, electric capacity, power supply, floor push, photoelectricity totally six fast combination hubs side, is arranged on the resistance board in the capacitor of 2200MFD, 450VDC on support, support, temperature controller, and the socket corresponding with control cabinet by wire is connected; One piece of circuit board is installed in control cabinet.

3. micro computer magnetic button attaching machine according to claim 2, is characterized in that: circuit board input ac voltage 220V, by AC transformer, output+12V DC voltage, then exports+5V DC voltage by three-terminal voltage-stabilizing, and supply single-chip microcomputer and optical coupler use; + 12V DC voltage receives coil, diode cathode connect port; Another road alternating voltage 220V is supplied to the high direct voltage of button-sewing machine punching press by rectifier bridge, its positive source (V+) and resistance one-way SCR positive pole also connect; Menu key on the corresponding control cabinet panel of each button, acknowledgement key, increase key, minimizing key, power switch key, locking key, reset key, radium-shine key totally 8 function keys, the button other end is connected on corresponding IC1 model STC89C58 port.