CN102860611A - Microcomputer magnetic button attaching machine - Google Patents

Microcomputer magnetic button attaching machine Download PDF

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Publication number
CN102860611A
CN102860611A CN2012102835764A CN201210283576A CN102860611A CN 102860611 A CN102860611 A CN 102860611A CN 2012102835764 A CN2012102835764 A CN 2012102835764A CN 201210283576 A CN201210283576 A CN 201210283576A CN 102860611 A CN102860611 A CN 102860611A
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China
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key
support
working shaft
diameter
hole
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CN2012102835764A
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CN102860611B (en
Inventor
郑自典
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Fujian Gundan Machinery Co ltd
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Individual
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Abstract

The invention relates to a microcomputer magnetic button attaching machine. According to the microcomputer magnetic button attaching machine, machines and circuits are combined. The microcomputer magnetic button attaching machine is formed by combining a machine body, a machine frame, a pedal switch and a control box, wherein the machine body consists of a machine base, an upper cylinder cover, an electromagnetic cylinder sleeve, a lower die base, a front cover, a rear cover, a power device, a safety device and a lubricating device; the power device comprises a coil, a work shaft, a compression spring, a punch and a plastic shaft sleeve; when a power supply is connected to a coil loop, the work shaft slides downwards to drive the punch to move downwards; when the power supply is disconnected from the coil loop, the work shaft and the punch are restored to the original positions to complete one travel; according to a circuit of a control box, alternating voltage of 220 V is inputted, and direct current is outputted by a transformer, a bridge rectifier and three-end stabilized voltage; direct current voltage is connected to the coil and a secondary cathode in-parallel port; the other circuit provides high direct current voltage for the punching of the button attaching machine by a rectifier bridge, and a power supply anode of the other circuit is connected in parallel with an anode of a resistance one-way silicon controlled rectifier; and buttons correspond to 8 functional keys, and one end of each of the buttons is connected with an IC1 port. The microcomputer magnetic button attaching machine is compact in structure, has double safety protective effects, namely electric protection and mechanical protection, a singlechip processor is adopted in the circuits, and the functions are complete.

Description

The micro computer magnetic button attaching machine
Affiliated technical field
The present invention relates to a kind of micro computer magnetic button attaching machine
Background technology
At present, be used for the button-sewing machine of apparel industry or packsacks, sack, clip, function singleness, security performance are not high.Adjustment, automatic shutdown such as the presetting of punching press number of times, floor push delay time are set, these parameters, and the user can't set as required; And drift punching pressure is adjusted by several manual gears, even some button-sewing machine can't regulate drift pressure, and the user can only select according to several manual gears that producer presets before dispatching from the factory, and range of choice is less;
Button-sewing machine safety guard on the market is to adopt emission and the acknowledge(ment) signal of a pair of photoelectric tube to come the control circuit switch basically; When emission and the acknowledge(ment) signal of photoelectric tube are lived in barrier or stick shift, drift just can't downlink working, and hand has just avoided being subject to the injury of drift, reaches the safeguard protection effect.But, this device, in case photoelectric tube is malfunctioning or adjust not in placely, finger is very easy to come to harm, safety can not get ensureing; A lot of users use in button-sewing machine or the use procedure and are gone for a season, and do not come in time to cut off the electricity supply, and are easy to be touched because of carelessness floor push by other unwitting colleagues or child the as easy as rolling off a log personal safety accident that causes;
Summary of the invention:
In order to overcome existing button-sewing machine function singleness, security performance is not high, the invention provides a kind of micro computer magnetic button attaching machine, this button-sewing machine not only has infrared safety device, mechanical safety device, positioner, and there are guidance panel, user that the parameters such as press key locking, pressure adjustment, floor push delay time, punching press number of times preset, stamping counting, automatic shutdown can be set as required voluntarily;
The technical scheme that the technological innovation of micro computer magnetic button attaching machine of the present invention is adopted is: the way that adopts machinery and circuit to combine, comprise by body (among Fig. 1 1), frame (among Fig. 1 2), floor push (among Fig. 1 3) and control cabinet (among Fig. 1 4) four major parts and constitute, it is characterized in that:
Body, control cabinet are installed on the frame; A material disc (among Fig. 3 8) is each side arranged on the frame work top; The frame lower end is equipped with a little turntable (among Fig. 2 5), and the user places some little materials as required; Little turntable is connected on the back shaft (among Fig. 2 6) with bolt by each own two semicircular stator up and down (among Fig. 1 56), on two semicircular stators individual breach is arranged, and breach is entrenched on the cross bar of frame (among Fig. 2 57); Not the time spent, upwards shift to an earlier date little turntable, breach leaves the cross bar on the frame on the semicircular stator, and little turntable can rotate inward rotation around back shaft, can conserve space; Four adjustment screw (among Fig. 2 7) are arranged at frame bottom, according to state of ground, and adjustment work top that can be in good time uneven;
Body is comprised of support (among Fig. 5 18), upper cylinder cover (among Fig. 5 12), electromagnetism cylinder sleeve (among Fig. 5 15), die shoe (among Fig. 5 22), protecgulum (among Fig. 6 51), bonnet (among Fig. 6 50), power set, safety device, lubricating arrangement; Support casts that " [" shape is in hole of left front end center processing, so that drift is installed on the working shaft (among Fig. 5 13); Below corresponding to the left front end of support center is processed with a counter sink, is used for installing die shoe, and die holder and drift are in same central shaft; There is a die shoe locating pin (among Fig. 5 23) position, support lower left, is used for fixing die shoe; With wing nut locking a L shaped color-changing lamp support (among Fig. 6 45) is arranged on the support right flank, color-changing lamp (among Fig. 4 9) is locked on the color-changing lamp support, accurately locates when color-changing lamp is used for punching, nail catcher; Unclamp wing nut, rotation color-changing lamp support is to suitable position, and at locking nut, the spotlight by color-changing lamp penetrates can help user's nail catcher precise positioning; Upper cylinder cover and electromagnetism cylinder sleeve are bolted on the support front end; Support left side is equipped with a photoelectric tube (among Fig. 2 58, also be JP6 among Fig. 8);
Power set comprise the coil placed in the electromagnetism cylinder sleeve (among Fig. 5 16), working shaft (among Fig. 5 13), Compress Spring (among Fig. 5 17), drift (among Fig. 5 20), plastic cement axle sleeve (among Fig. 5 19); Working shaft is processed into the up and down Step Shaft of the different sizes in two ends, and upper end diameter is larger than lower end diameter, and Compress Spring and plastic cement axle sleeve are passed in the small end position, and the working shaft vertical hanging is in coil; The plastic cement axle sleeve plays sealing, cushioning effect, prevents that lubricating oil from flowing into workbench and preventing that simultaneously the working shaft motion process from directly contacting with the collision of electromagnetism cylinder sleeve, sends the metal strike note; The small end position of working shaft is processed with internal thread, is used for connecting drift, and the user can change difform drift and die shoe according to demand; A yielding rubber (among Fig. 5 11) is inlayed at the top center place of working shaft, and yielding rubber is higher than the working shaft end face; The working shaft centre bit is equipped with a counter sink, the tapping of counter sink upper end, and the small end of counter sink and oil-out (among Fig. 7 68) communicate; Large position, end is processed with a keyway on the working shaft, links to each other with upper cylinder cover by inserting key (among Fig. 5 14), avoids working shaft to rotate; Working shaft can be regarded the becket of a plurality of closures as, in wire loop, there is power supply, the magnetic field that coil produces increases by the magnetic flux of those " rings ", by Lenz's law as can be known, working shaft will be away from coil movement, working shaft is down sliding and holddown spring under the guide effect of flat key, moves down a segment distance thereby drive drift; During power supply, under the rebound effect of spring, working shaft and drift set back, and namely finish the one action stroke when coil disconnects; Working shaft moves back and forth in the process, and yielding rubber plays the buffering working shaft and bumps because of effect of inertia and upper cylinder cover; Working shaft the louvre by the support left and right sides of the heat that produces (among Fig. 6 47) that moves back and forth dispels the heat;
Safety device is by T shape frame (among Fig. 6 43), buffer spring (among Fig. 6 44), connecting rod (among Fig. 6 45), pull bar (among Fig. 5 33), fastening screw nut (among Fig. 5 35), knurled nut (among Fig. 5 36), pad (among Fig. 5 37), return spring (among Fig. 5 39), connecting rod (among Fig. 5 40), wedge fixed block (among Fig. 6 49), gear rack (among Fig. 1 42), eyenut (among Fig. 1 55), safety collar (among Fig. 5 21), T shape frame is made with one section round steel of the square iron plate of block length middle part welding, and on rectangle iron plate, bore successively three holes, outermost end is preformed hole, other two hole and round steel axle center are symmetrical, be welded with separately a flat-headed pin in its two hole, the flat-headed pin end face leans against on the electromagnetism cylinder sleeve shell, T shape frame slides up and down along electromagnetism cylinder sleeve shell under the flat-headed pin guide effect; Endoporus of the bar section of T shape frame processing, safety collar is inserted in this endoporus, and one of T shape frame end section processing is the screw hole that connects of endoporus (among Fig. 5 38) therewith, in order to lock safety collar with locating pin; Safety collar forms with the round steel coiling, and the annulus axle center is concentric with the drift axle center, and safety collar bar section is enclosed within the round steel endoporus of T shape frame; At crotch of the rectangle iron plate edge of T shape frame welding; Link lever punching becomes the zigzag shape, to strengthen the intensity of connecting rod; Interlinking lever end welding pin, pin can pass the preformed hole of T shape frame during installation; The connecting rod lower left is welded with a crotch, and the buffer spring two ends hang on respectively on the crotch of T shape frame and connecting rod; Right block of connecting rod right-hand member welding (among Fig. 5 32), left block of left end welding (among Fig. 5 24); The connecting rod right-hand member is connected with the wedge fixed block by removable pin A (among Fig. 5 30), and middle part usefulness removable pin B (among Fig. 5 26) is connected with pull bar; The wedge fixed block is installed on the fuselage of support, and a hole is bored at right position, and the right photoelectrical coupler of wedge fixed block inboard (among Fig. 5 31) passes this hole, and therefore right block, forms right photoelectrical coupler normally off in the middle of right photoelectrical coupler; Being used for the wedge fixed block is welded with two banking pins, is respectively that upper limit nail (among Fig. 5 28) and lower limit are followed closely (among Fig. 5 29), and the centre distance of two banking pin vertical direction is 35~40mm; Two banking pin purposes are in order to guarantee that connecting rod is subject under the effect of pull bar power in piston pin B position, the scope that can move around piston pin A; Tie rod end has an internal thread; Connecting rod (among Fig. 5 40) is processed into Step Shaft, and the small end position is that external screw thread links to each other with the pull bar internal thread, and is middle with fastening screw nut (among Fig. 5 35) locking; The connecting-rod big end position is processed with an internal thread, is used for connecting gear rack; Return spring cover (among Fig. 5 39) is at the connecting-rod big end position, and return spring fills up respectively a pad in two ends up and down, with knurled nut's locking, adjusts the knurled nut position topmost, guarantees that return spring is in the critical condition of compression; Gear rack below is connected with eyenut; Fixed bar (among Fig. 1 53) passes center, eyenut hole, and an end is welded on the lid of floor push, and other end nut check guarantees that eyenut can not skid off;
Lubricating arrangement is comprised of felt (among Fig. 7 59), push rod (among Fig. 7 60), upper cushion block (among Fig. 7 62), spring (among Fig. 7 63), lower cushion block (among Fig. 7 64), ball (among Fig. 7 65); The push rod head is thread, is used for fixing on the working shaft oilhole; Push rod head spiro tooth part position two end mills become prosposition, and push rod bar section diameter is less than working shaft oilhole diameter, and the counter sink of push rod and working shaft forms certain cavity; Push rod upper end is drilled with two oilholes that are interconnected, and is respectively fuel feed hole (among Fig. 7 67) and draining hole (among Fig. 7 66); Push rod afterbody cover has felt (among Fig. 7 61); The push rod bottom is equipped with one with spring, and spring up and down two ends overlaps upper cushion block that a T shape is arranged (among Fig. 7 62) and lower cushion block (among Fig. 7 64) separately; There is a ball (among Fig. 7 65) lower cushion block below; The upper cylinder cover center is processed with a tank filler sleeve (among Fig. 5 10); When working shaft moves back and forth, produce certain vibrations and inertia, the ball promotion lower cushion block that drives in the working shaft moves upward, formed the circuit system of lubricating oil, namely oil together oozes out for working shaft lubricated through oil-out from the lubricating oil of the cavity the inside of oil-in through comprise the formation of push rod and working shaft to the draining hole, when working shaft quit work, ball had sealed oil-out under the effect of spring, can not cause lubricating oil too much to flow out working shaft; Wearing and tearing when lubricating oil reduces the upper and lower motion of working shaft, the lubricating requirement of the actuating unit in the assurance cylinder sleeve simultaneously, can reduce the operating temperature in the electromagnetism cylinder sleeve
Relay indicating light (L3 among Fig. 8), trouble light (L4 among Fig. 8), alarm (LS1 among Fig. 8), digital display are installed on the control cabinet panel (DS1 among Fig. 8~DS6), Menu key, acknowledgement key, increase key, reduce key, power switch key, locking key, reset key, radium-shine key; There are coil, color-changing lamp, electric capacity, power supply, floor push, photoelectricity totally six fast combination hubs the side; Be installed in resistance board in capacitor on the support (among Fig. 6 52), the support (among Fig. 5 27), temperature controller (among Fig. 5 25), the socket corresponding with control cabinet by wire links to each other; A circuit board is installed in the control cabinet, the technical scheme that its circuit adopts is: input ac voltage 220V, by AC transformer (T2 among Fig. 8), bridge rectifier (D12 among Fig. 8), output+12V DC voltage, by three-terminal voltage-stabilizing (U7 among Fig. 8) output+5V DC voltage, supply with single-chip microcomputer IC1 and optical coupler (U1, U2, U3, U4, U5, U6, U7 among Fig. 8) and use again; + 12V DC voltage is received coil (T1 among Fig. 8, also be among Fig. 5 16), diode (D6 among Fig. 8) negative pole and is connect port; Another road alternating voltage 220V offers the high direct voltage of button-sewing machine punching press by rectifier bridge (D10 among Fig. 8), and its positive source (V+) also connects with resistance (R2, R20 among Fig. 8) one-way SCR (Q8 among Fig. 8) is anodal; Menu key on the corresponding control cabinet panel of button (S1, S2, S3, S4, S5, S6, S7, S8 among Fig. 8), acknowledgement key, increase key, minimizing key, power switch key, locking key, reset key, radium-shine key be totally 8 function keys, and each button other end is connected on the corresponding IC1 port; By IC1 processor and programming, each function key has following eight features:
1, relay indicating light: the power on signal lamp is bright, is to show green light by power switch key;
2, fault alarm: hand does not leave die holder, and trouble light does not stop the red light that glimmers;
3, press key locking: during without any button, system automatically locks the machine in 2 minutes
4, can adjust pressure limit 01~20 by "+" "-" key, and can show pressure value at display tube;
5, the floor push delay time arranged scope at 0.1~1 second;
6, stamping counting and zero clearing;
7, the user is predeterminable decides the punching press number of times, when the user finishes when setting the punching press number of times system's autoshutdown;
8, system's automatic shutdown time can be set within 1~99 minute, guaranteed that the user leaves equipment, can not accidentally injure other people;
The safeguard protection operation principle of above-mentioned structural design is: be subject to when the floor push loam cake under the effect of external force, fixed bar drive eyenut, gear rack, connecting rod, pull bar move down, piston pin B on the pull bar will spur connecting rod and move downward around piston pin A, at this moment, right link stopper on the connecting rod leaves photoelectrical coupler emission receiving area, right side, and namely the right side coupler is closed; The pin that interlinking lever end passes on the T shape frame preformed hole drives T shape frame along electromagnetism cylinder sleeve shell down sliding, the safety collar that links to each other with T shape frame directly moves down, if user's finger does not leave die shoe at this very moment, so, safety collar can directly be pressed on user's finger, the left block of connecting rod can't be in left photoelectrical coupler emission and receiving area, be that left photoelectrical coupler is closed, coil is without the electric current of closed-loop path, and drift can't work, and plays the safeguard protection effect, and, when pin is stepped in the process of floor push, drift is not normal operation also, and safety collar begins to move downward prior to drift, safety collar touches user's body position such as hand prior to drift, because of the reaction of instinct, the user can be in time withdrawing one's hand back, and the working time is poor between safety collar and the drift, can adjust according to the initial position easy on and off of safety collar, like this, safety collar had in advance the user and to inform before drift work, die shoe will be left in warning user's body a part; Stressed when excessive when safety collar, under the effect of buffer spring, safety collar and T shape frame can by jack-up, guarantee that user's body position such as hand do not come to harm; Therefore, this safety device not only on electric but also mechanically guarantee user's personal safety, has played the effect of dual security protection;
Below, the present invention is further described with embodiment by reference to the accompanying drawings:
Fig. 1 is front view of the present invention, also is Figure of abstract;
Fig. 2 is left view;
Fig. 3 is upward view;
Fig. 4 is right view;
Fig. 5 is body broken section enlarged drawing;
Fig. 6 is body broken section enlarged axonometric map;
Fig. 7 is body lubricating device partial enlarged view
Fig. 8 is electrical schematic diagram;
1. bodies among the figure, 2. frame, 3. floor push, 4. control cabinet, 5. little turntable, 6. back shaft, 7. adjustment screw, 8. material disc, 9. color-changing lamp, 10. tank filler sleeve, 11. yielding rubbers, 12. upper cylinder covers, 13. working shaft, 14. insert key, 15. electromagnetism cylinder sleeves, 16. coils, 17. Compress Spring, 18. supports, 19. plastic cement axle sleeves, 20. drifts, 21. safety collar, 22. die shoes, 23. die shoe locating pins, 24. left blocks, 25. temperature controller, 26 removable pin B, 27. resistance boards, 28. upper limits nail, 29. the lower limit nail, 30. removable pin B, 31. right photoelectrical couplers, 32. right link stopper, 33. pull bars, 34. left photoelectrical couplers, 35 fastening screw nuts, 36. knurled nuts, 37. pads, 38. locating pin, 39. return springs, 40. connecting rods, 41. pad, 42. gear racks, 43.T shape frame, 44. buffer spring, 45. connecting rods, 46. color-changing lamp supports, 47. louvre, 48. cableties, 49 carve the type fixed block, 50. bonnet, 51. protecgulums, 52. electric capacity .53. fixed bars, 54. wire, 55. eyenuts, 56. semicircular stators, 57. cross bar, 58. photoelectric tubes, 59. felts, 60. push rod, 61. felts, cushion block on 62., 63. spring, 64. lower cushion blocks, 65. balls, 66. the draining hole, 67. fuel feed holes, 68. oil outlets;
The specific embodiment
The way that adopts machinery and circuit to combine is made of body, frame, floor push and control cabinet four most of compositions;
Body, control cabinet are installed on the frame; It is the material disc of 200mm, degree of depth 25mmm that a diameter is each side arranged on the frame work top of long 800mm, wide 400mm, high 800mm; The frame lower end is equipped with the little turntable of a 500X300mm, and little turntable is connected on the back shaft with the M6 bolt by each has two semicircular stators by oneself up and down, on two semicircular stators individual breach is arranged, and breach is entrenched on the cross bar of frame; Little turntable can placing articles, not the time spent, upwards shifts to an earlier date little turntable, and breach leaves the cross bar on the frame on the semicircular stator, and little turntable can rotate inward rotation around back shaft; Four adjustment screw, the level of adjustment work top that can be in good time are arranged at the frame bottom;
Body is comprised of support, upper cylinder cover, electromagnetism cylinder sleeve, die shoe, protecgulum, bonnet, power set, safety device, lubricating arrangement; Support casts that " [" shape is in the hole of a diameter 22mm of left front end center processing; Below corresponding to the left front end of support center is processed with the counter sink of a diameter 30mm, is used for installing die shoe, and die holder and drift are in same central shaft; There is the locating pin of a die shoe M6 position, support lower left; With the locking of M6 wing nut a L shaped color-changing lamp support is arranged on the support right flank, color-changing lamp is locked on the color-changing lamp support; Upper cylinder cover and electromagnetism cylinder sleeve are bolted to the support front end with M8; The support left side is equipped with a photoelectric tube;
Power set comprise the plastic cement axle sleeve of placing the interior coil of electromagnetism cylinder sleeve, working shaft, Compress Spring, drift, external diameter 45mm; The two ends diameter was respectively the Step Shafts of the different sizes with 22mm of 41mm about working shaft was processed into, and Compress Spring and plastic cement axle sleeve are passed in the small end position, and the working shaft vertical hanging is in coil; The small end position of working shaft is processed with a M16 internal thread, is used for connecting drift; The yielding rubber of diameter 20mm, a thick 6mm is inlayed at the top center place of working shaft, and yielding rubber is higher than working shaft end face 3mm; The working shaft centre bit is equipped with a diameter 7mm counter sink, and M8 is attacked in the counter sink upper end, and the small end oil-out of counter sink communicates; Large position, end is processed with the keyway of a wide 6mm, dark 4mm on the working shaft, and the slotting key by 12mmX9mmX6mm links to each other with upper cylinder cover; Have power supply in wire loop, working shaft will be away from coil movement, and working shaft is down sliding and holddown spring under the guide effect of inserting key, moves down thereby drive drift; During power supply, under the rebound effect of spring, working shaft and drift set back when coil disconnects, and finishing the one action stroke is 35mm; The working shaft heat that the produces louvre by the support left and right sides that moves back and forth dispels the heat;
Safety device is comprised of T shape frame, buffer spring, connecting rod, pull bar, M6 fastening screw nut, M10 knurled nut, pad, return spring, connecting rod, wedge fixed block, M6 gear rack, M6 eyenut, safety collar; T shape frame is made with the round steel of one section diameter 12mm of rectangle iron plate middle part welding of a 80mmX30mmX6mm, and on rectangle iron plate three of drill diameter 10mm holes successively, outermost end is preformed hole, other two hole and round steel axle center are symmetrical, being welded with separately an external diameter in its two hole is the 10mm flat-headed pin, and the flat-headed pin end face leans against on the electromagnetism cylinder sleeve shell; The endoporus of an internal diameter 5mm of the round steel position of T shape frame processing, safety collar bar section is inserted in this endoporus, and one of round steel end processing is the screw hole that connects of endoporus (among Fig. 5 38) therewith, in order to lock safety collar with locating pin; Safety collar forms with the coiling of diameter 5mm round steel, and the annulus axle center is concentric with the drift axle center, and safety collar bar section is enclosed within the round steel endoporus of T shape frame; Crotch at an external diameter 6mm of the rectangle iron plate edge of T shape frame welding; The link lever punching of long 140mm, wide 20mm, thick 4mm becomes the zigzag shape, the pin of end welding external diameter 7mm, long 15mm, and pin passes the preformed hole of T shape frame; The connecting rod lower left is welded with the crotch of an external diameter 6mm, and the buffer spring two ends hang on respectively on the crotch of T shape frame and connecting rod; L shaped right block of connecting rod right-hand member welding, left block of left end welding; The connecting rod right-hand member is that the removable pin A of 8mm is connected with the wedge fixed block of 85mmX50mmX10mm by external diameter, and the middle part is that the removable pin B of 8mm is connected with pull bar with external diameter; The wedge fixed block is installed on the fuselage of support, and the hole of a diameter 15mm is bored at right position, and the photoelectrical coupler of wedge fixed block inboard passes this hole; The banking pin that it is 8mm that the wedge fixed block is welded with two external diameters is respectively upper limit nail and lower limit nail, and the centre distance of two banking pin vertical direction is 40mm; Tie rod end has a M6 internal thread; Connecting rod is processed into Step Shaft, and the small end position is that the M6 external screw thread links to each other with the pull bar internal thread, and is middle with the locking of M6 fastening screw nut; The connecting-rod big end position is processed with the internal thread of a M6, is used for connecting the gear rack of M6; Return spring is enclosed within the connecting-rod big end position, and return spring is another pad of two ends difference up and down, with knurled nut's locking, adjusts the knurled nut position topmost, guarantees that return spring is in the critical condition of compression; Gear rack below is connected with eyenut; The fixed bar of external diameter 8mm passes center, eyenut hole, and an end is welded on the lid of floor push, other end nut check;
Lubricating arrangement is comprised of felt, push rod, upper cushion block, spring, lower cushion block, ball; The push rod head is the M8 thread; Push rod head spiro tooth part position two end mills become prosposition, and diameter 6mm is less than working shaft oilhole in push rod bar section; The push rod upper end is drilled with two oilholes that are interconnected, and is respectively fuel feed hole and draining hole; Push rod afterbody cover has felt; The push rod bottom is equipped with one with spring, and spring overlaps upper cushion block and the lower cushion block that a T shape is arranged in two ends up and down separately; There is a ball lower cushion block below; The upper cylinder cover center is processed with the tank filler sleeve of a diameter 3.5mm;
Relay indicating light, trouble light, alarm, digital display, Menu key, acknowledgement key, increase key are installed on the control cabinet panel, reduce key, power switch key, locking key, reset key, radium-shine key; There are coil, color-changing lamp, electric capacity, power supply, floor push, photoelectricity totally six fast combination hubs the side, is installed in the capacitor of 2200MFD on the support, 450VDC, resistance board, the temperature controller in the support, and the socket corresponding with control cabinet by wire links to each other; A circuit board is installed in the control cabinet; The technical scheme that its circuit adopts is: input ac voltage 220V, and by AC transformer, bridge rectifier, output+12V DC voltage again by three-terminal voltage-stabilizing output+5V DC voltage, is supplied with single-chip microcomputer IC1 model STC89C58 and optical coupler and is used; + 12V DC voltage is received coil, diode cathode and is connect port; Another road alternating voltage 220V offers the high direct voltage of button-sewing machine punching press by rectifier bridge, and its positive source (V+) also connects with the resistance one-way SCR is anodal; Menu key on the corresponding control cabinet panel of each button, acknowledgement key, increase key, minimizing key, power switch key, locking key, reset key, radium-shine key be totally 8 function keys, and the button other end is connected on the corresponding IC1 model STC89C58 port.
Magnetic button attaching machine of the present invention is combined into by above-mentioned machinery and circuit two large divisions; complete machine structure is small and exquisite; neat appearance; function is more; from electric, mechanically played the effect of dual security protection, and per 20,000 nail catchers only consume kilowatt-hour, circuit design adopts processor of single chip computer; multiple functional, be clothes and button sewing industry ideal equipment.

Claims (3)

1. a micro computer magnetic button attaching machine adopts way mechanical and that circuit combines, comprises by body, frame, floor push and control cabinet four major parts constituting, and it is characterized in that:
Body, control cabinet are installed on the frame; A material disc is each side arranged on the frame work top; The frame lower end is equipped with a little turntable, and little turntable is connected on the back shaft with bolt by each own two semicircular stator up and down, on two semicircular stators individual breach is arranged, and breach is entrenched on the cross bar of frame; Not the time spent, upwards shift to an earlier date little turntable, breach leaves the cross bar on the frame on the semicircular stator, and little turntable can rotate inward rotation around back shaft; Four adjustment screw are arranged at the frame bottom;
Body is comprised of support, upper cylinder cover, electromagnetism cylinder sleeve, die shoe, protecgulum, bonnet, power set, safety device, lubricating arrangement; Support casts that " [" shape is in hole of left front end center processing; Below corresponding to the left front end of support center is processed with a counter sink, and die holder and drift are in same central shaft; There is a die shoe locating pin position, support lower left; With wing nut locking a L shaped color-changing lamp support is arranged on the support right flank, color-changing lamp is locked on the color-changing lamp support; Upper cylinder cover and electromagnetism cylinder sleeve are bolted on the support front end; The support left side is equipped with a photoelectric tube
Power set comprise coil, working shaft, Compress Spring, drift, the plastic cement axle sleeve of placing in the electromagnetism cylinder sleeve; Working shaft is processed into the up and down Step Shaft of the different sizes in two ends, and upper end diameter is larger than lower end diameter, and Compress Spring and plastic cement axle sleeve are passed in the small end position, and the working shaft vertical hanging is in coil; The small end position of working shaft is processed with internal thread, and the user can change difform drift and die shoe according to demand; A yielding rubber is inlayed at the top center place of working shaft, and yielding rubber is higher than the working shaft end face; The working shaft centre bit is equipped with a counter sink, the tapping of counter sink upper end, and the small end of counter sink communicates with oil-out; Large position, end is processed with a keyway on the working shaft, links to each other with upper cylinder cover by inserting key;
Safety device is comprised of T shape frame, buffer spring, connecting rod, pull bar, fastening screw nut, knurled nut, pad, return spring, connecting rod, wedge fixed block, gear rack, eyenut, safety collar; T shape frame is made with one section round steel of the square iron plate of block length middle part welding, and on rectangle iron plate, bore successively three holes, outermost end is preformed hole, other two hole and round steel axle center are symmetrical, be welded with separately a flat-headed pin in its two hole, the flat-headed pin end face leans against on the electromagnetism cylinder sleeve shell, and T shape frame slides up and down along electromagnetism cylinder sleeve shell under the flat-headed pin guide effect; Endoporus of bar section processing of T shape frame, safety collar is inserted in this endoporus, and T shape frame end section processes a therewith screw hole of endoporus perforation; Safety collar forms with the round steel coiling, and the annulus axle center is concentric with the drift axle center, and safety collar bar section is enclosed within the round steel endoporus of T shape frame; At crotch of the rectangle iron plate edge of T shape frame welding; Link lever punching becomes the zigzag shape; Interlinking lever end welding pin; The connecting rod lower left is welded with a crotch, and the buffer spring two ends hang on respectively on the crotch of T shape frame and connecting rod; Right block of connecting rod right-hand member welding, left block of left end welding; The connecting rod right-hand member is connected with the wedge fixed block by removable pin A, and the middle part is connected with pull bar with removable pin B; The wedge fixed block is installed on the fuselage of support, and a hole is bored at right position, and the right photoelectrical coupler of wedge fixed block inboard passes this hole, and right block is in the middle of right photoelectrical coupler; Being used for the wedge fixed block is welded with two banking pins, is respectively that upper limit nail and lower limit are followed closely, and the centre distance of two banking pin vertical direction is 35~40mm; Tie rod end has an internal thread; Connecting rod is processed into Step Shaft, and the small end position is that external screw thread links to each other with the pull bar internal thread, and lock with fastening screw nut the centre; The connecting-rod big end position is processed with an internal thread; Return spring is enclosed within the connecting-rod big end position, and return spring fills up respectively a pad in two ends up and down, topmost locks with the knurled nut; Gear rack below is connected with eyenut; Fixed bar passes center, eyenut hole, and an end is welded on the lid of floor push, other end nut check;
Lubricating arrangement is comprised of felt (among Fig. 7 59), push rod (among Fig. 7 60), upper cushion block (among Fig. 7 62), spring, lower cushion block, ball; The push rod head is thread; Push rod head spiro tooth part position two end mills become prosposition, and push rod bar section diameter is less than working shaft oilhole diameter; The push rod upper end is drilled with two oilholes that are interconnected, and is respectively fuel feed hole and draining hole; Push rod afterbody cover has felt; The push rod bottom is equipped with one with spring, and spring overlaps upper cushion block and the lower cushion block that a T shape is arranged in two ends up and down separately; There is a ball lower cushion block below; The upper cylinder cover center is processed with a tank filler sleeve;
Relay indicating light, trouble light, alarm, digital display, Menu key, acknowledgement key, increase key are installed on the control cabinet panel, reduce key, power switch key, locking key, reset key, radium-shine key; There are coil, color-changing lamp, electric capacity, power supply, floor push, photoelectricity totally six fast combination hubs the side; Be installed in the capacitor on the support, resistance board, the temperature controller in the support, the socket corresponding with control cabinet by wire links to each other; A circuit board is installed in the control cabinet, the technical scheme that its circuit adopts is: input ac voltage 220V, by AC transformer, bridge rectifier, output+12V DC voltage, by three-terminal voltage-stabilizing output+5V DC voltage, supply with single-chip microcomputer IC1 and optical coupler U1, U2, U3, U4, U5, U6, U7 use again; + 12V DC voltage is received coil T1, diode D6 negative pole and is connect port; Another road alternating voltage 220V offers the high direct voltage of button-sewing machine punching press by rectifier bridge D10, its positive source (V+) with resistance R 2, R20 one-way SCR Q8 is anodal also connects; Menu key on button S1, S2, S3, S4, S5, S6, the corresponding control cabinet panel of S7, S8, acknowledgement key, increase key, minimizing key, power switch key, locking key, reset key, radium-shine key be totally 8 function keys, and each button other end is connected on the corresponding IC1 port.
2. require described micro computer magnetic button attaching machine by right 1, it is characterized in that: body, control cabinet are installed on the frame; It is the material disc of 200mm, degree of depth 25mmm that a diameter is each side arranged on the frame work top of long 800mm, wide 400mm, high 800mm; The frame lower end is equipped with the little turntable of a 500X300mm, and little turntable is connected on the back shaft with the M6 bolt by each has two semicircular stators by oneself up and down, on two semicircular stators individual breach is arranged, and breach is entrenched on the cross bar of frame; Four adjustment screw are arranged at the frame bottom;
Body is comprised of support, upper cylinder cover, electromagnetism cylinder sleeve, die shoe, protecgulum, bonnet, power set, safety device, lubricating arrangement; Support casts that " [" shape is in the hole of a diameter 22mm of left front end center processing; Below corresponding to the left front end of support center is processed with the counter sink of a diameter 30mm, is used for installing die shoe, and die holder and drift are in same central shaft; There is the locating pin of a die shoe M6 position, support lower left; With the locking of M6 wing nut a L shaped color-changing lamp support is arranged on the support right flank, color-changing lamp is locked on the color-changing lamp support; Upper cylinder cover and electromagnetism cylinder sleeve are bolted to the support front end with M8;
Power set comprise the plastic cement axle sleeve of placing the interior coil of electromagnetism cylinder sleeve, working shaft, Compress Spring, drift, external diameter 45mm; Working shaft is processed into up and down that the two ends diameter is respectively the different big or small Step Shafts with 22mm of 41mm, and Compress Spring and plastic cement axle sleeve are passed in the small end position, the working shaft vertical hanging in coil; The small end position of working shaft is processed with a M16 internal thread, is used for connecting drift; The yielding rubber of diameter 20mm, a thick 6mm is inlayed at the top center place of working shaft, and yielding rubber is higher than working shaft end face 3mm; The working shaft centre bit is equipped with a diameter 7mm counter sink, and M8 is attacked in the counter sink upper end, and the small end oil-out of counter sink communicates; Large position, end is processed with the keyway of a wide 6mm, dark 4mm on the working shaft, and the flat key by 12mmX9mmX6mm links to each other with upper cylinder cover; It is 35mm that working shaft is finished the one action stroke;
Safety device is comprised of T shape frame, buffer spring, connecting rod, pull bar, M6 fastening screw nut, M10 knurled nut, pad, return spring, connecting rod, wedge fixed block, M6 gear rack, M6 eyenut, safety collar; T shape frame is made with the round steel of one section diameter 12mm of rectangle iron plate middle part welding of a 80mmX30mmX6mm, and on rectangle iron plate three of drill diameter 10mm holes successively, outermost end is preformed hole, other two hole and round steel axle center are symmetrical, being welded with separately an external diameter in its two hole is the 10mm flat-headed pin, and the flat-headed pin end face leans against on the electromagnetism cylinder sleeve shell; The endoporus of an internal diameter 5mm of the round steel position of T shape frame processing, safety collar bar section is inserted in this endoporus, and one of round steel end processing is the screw hole that connects of endoporus (among Fig. 5 38) therewith, in order to lock safety collar with locating pin; Safety collar forms with the coiling of diameter 5mm round steel, and the annulus axle center is concentric with the drift axle center, and safety collar bar section is enclosed within the round steel endoporus of T shape frame; Crotch at an external diameter 6mm of the rectangle iron plate edge of T shape frame welding; The link lever punching of long 140mm, wide 20mm, thick 4mm becomes the zigzag shape, the pin of end welding external diameter 7mm, long 15mm, and pin passes the preformed hole of T shape frame; The connecting rod lower left is welded with the crotch of an external diameter 6mm, and the buffer spring two ends hang on respectively on the crotch of T shape frame and connecting rod; L shaped right block of connecting rod right-hand member welding, left block of left end welding; The connecting rod right-hand member is that the removable pin A of 8mm is connected with the wedge fixed block of 85mmX50mmX10mm by external diameter, and the middle part is that the removable pin B of 8mm is connected with pull bar with external diameter; The wedge fixed block is installed on the fuselage of support, and the hole of a diameter 15mm is bored at right position, and the photoelectrical coupler of wedge fixed block inboard is broken through this hole; The banking pin that it is 8mm that the wedge fixed block is welded with two external diameters is respectively upper limit nail and lower limit nail, and the centre distance of two banking pin vertical direction is 40mm; Tie rod end has a M6 internal thread; Connecting rod is processed into Step Shaft, and the small end position is that the M6 external screw thread links to each other with the pull bar internal thread, and is middle with the locking of M6 fastening screw nut; The connecting-rod big end position is processed with the internal thread of a M6, is used for connecting the gear rack of M6; Return spring is enclosed within the connecting-rod big end position, and return spring is another pad of two ends difference up and down, with knurled nut's locking, adjusts the knurled nut position topmost, guarantees that return spring is in the critical condition of compression; Gear rack below is connected with eyenut; The fixed bar of external diameter 8mm passes center, eyenut hole, and an end is welded on the lid of floor push, other end nut check;
Lubricating arrangement is comprised of felt, push rod, upper cushion block, spring, lower cushion block, ball; The push rod head is the M8 thread; Push rod head spiro tooth part position two end mills become prosposition, and diameter 6mm is less than working shaft oilhole in push rod bar section; The push rod upper end is drilled with two oilholes that are interconnected, and is respectively fuel feed hole and draining hole; Push rod afterbody cover has felt; The push rod bottom is equipped with one with spring, and spring overlaps upper cushion block and the lower cushion block that a T shape is arranged in two ends up and down separately; There is a ball lower cushion block below; The upper cylinder cover center is processed with the tank filler sleeve of a diameter 3.5mm;
Relay indicating light, trouble light, alarm, digital display, Menu key, acknowledgement key, increase key are installed on the control cabinet panel, reduce key, power switch key, locking key, reset key, radium-shine key; There are coil, color-changing lamp, electric capacity, power supply, floor push, photoelectricity totally six fast combination hubs the side, is installed in the capacitor of 2200MFD on the support, 450VDC, resistance board, the temperature controller in the support, and the socket corresponding with control cabinet by wire links to each other; A circuit board is installed in the control cabinet.
3. require described micro computer magnetic button attaching machine by right 2, it is characterized in that: circuit board input ac voltage 220V, by AC transformer, bridge rectifier, output+12V DC voltage, by three-terminal voltage-stabilizing output+5V DC voltage, supply with single-chip microcomputer IC1 model STC89C58 and optical coupler and use again; + 12V DC voltage is received coil, diode cathode and is connect port; Another road alternating voltage 220V offers the high direct voltage of button-sewing machine punching press by rectifier bridge, and its positive source (V+) also connects with the resistance one-way SCR is anodal; Menu key on the corresponding control cabinet panel of each button, acknowledgement key, increase key, minimizing key, power switch key, locking key, reset key, radium-shine key be totally 8 function keys, and the button other end is connected on the corresponding IC1 model STC89C58 port.
CN201210283576.4A 2012-08-05 2012-08-05 Microcomputer magnetic button attaching machine Expired - Fee Related CN102860611B (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103519469A (en) * 2013-10-23 2014-01-22 福建省石狮市华联服装配件企业有限公司 Dotter
CN104532631A (en) * 2015-01-07 2015-04-22 林尧宇 Bead stamping base structure of bead nailing machine
CN104759548A (en) * 2015-04-03 2015-07-08 张洪 Pneumatic type combined button sewing machine
CN106376998A (en) * 2016-10-19 2017-02-08 福建高达机械有限公司 Tray mechanism for pneumatic button sewing machine

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CN201375061Y (en) * 2009-02-07 2010-01-06 郑自典 Pneumatic button-attaching machine
CN201491767U (en) * 2009-02-07 2010-06-02 郑自典 Magnetomotive button attaching machine
CN201583816U (en) * 2009-11-28 2010-09-15 郑自典 Control circuit of pneumatic button sewing machine
CN101843377A (en) * 2009-03-25 2010-09-29 郑自典 Magnetic button attaching machine
CN101843376A (en) * 2009-03-25 2010-09-29 郑自典 Pneumatic button sewing machine

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Publication number Priority date Publication date Assignee Title
CN200997957Y (en) * 2006-02-12 2008-01-02 黄道兴 Electromagnetic installing and buckling machine
CN201286372Y (en) * 2008-11-03 2009-08-12 姜启 Safety protection device of button sewing machine
CN201375061Y (en) * 2009-02-07 2010-01-06 郑自典 Pneumatic button-attaching machine
CN201491767U (en) * 2009-02-07 2010-06-02 郑自典 Magnetomotive button attaching machine
CN101843377A (en) * 2009-03-25 2010-09-29 郑自典 Magnetic button attaching machine
CN101843376A (en) * 2009-03-25 2010-09-29 郑自典 Pneumatic button sewing machine
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103519469A (en) * 2013-10-23 2014-01-22 福建省石狮市华联服装配件企业有限公司 Dotter
CN104532631A (en) * 2015-01-07 2015-04-22 林尧宇 Bead stamping base structure of bead nailing machine
CN104759548A (en) * 2015-04-03 2015-07-08 张洪 Pneumatic type combined button sewing machine
CN106376998A (en) * 2016-10-19 2017-02-08 福建高达机械有限公司 Tray mechanism for pneumatic button sewing machine

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Effective date of registration: 20161031

Address after: No. two, No. 7, Tengfei Industrial Zone, Changting County, Fujian

Patentee after: FUJIAN GUNDAN MACHINERY CO.,LTD.

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