CN102856015B - The anti-corrosion adhesive spreading equipment of cable - Google Patents
The anti-corrosion adhesive spreading equipment of cable Download PDFInfo
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- CN102856015B CN102856015B CN201110183407.9A CN201110183407A CN102856015B CN 102856015 B CN102856015 B CN 102856015B CN 201110183407 A CN201110183407 A CN 201110183407A CN 102856015 B CN102856015 B CN 102856015B
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Abstract
The invention discloses a kind of anti-corrosion adhesive spreading equipment of cable, comprise applying device, heater and support, wherein said heater is installed in described applying device, and together with described applying device support on the bracket, described applying device comprises coating groove, two-sided turbine and driving mechanism; Wherein said two-sided turbine is arranged in described coating groove, and is connected with the driving mechanism being arranged on described coating groove outside.Adopt the anti-corrosion adhesive spreading equipment of the cable according to the embodiment of the present invention, not only can realize continuously to cable coating dope, it is smooth and uniform for can also realizing coated anticorrosion glue-line.
Description
Technical field
The present invention relates to cable automatic double surface gluer, particularly relate to a kind of anti-corrosion adhesive spreading equipment of cable.
Background technology
General cable comprises inner wire, insulator, outer conductor and sheath from inside to outside successively, increasing cable needed first to apply one deck dope to strengthen the antiseptic property of cable to cable, to meet the use of cable in specific occasion before loading sheath at present.But dope solidifying point conventional is at present low, namely be easy under normal temperature solidify and cannot normal gluing, and for the object of this linear structure of cable, be difficult to realize at continuous gluing, then be difficult to realize uniform gluing, in gluing, often easily cause colloid in the accumulation of cable surface, not only make the object not reaching smooth even gluing, also cause the waste of dope.
Summary of the invention
The technical problem to be solved in the present invention is to realize applying dope continuously to cable for being difficult in prior art, and be difficult to dope be applied all even smooth defect, there is provided a kind of equipment that can apply dope continuously to cable, and coated anticorrosion glue-line is smooth and uniform.
The technical solution adopted for the present invention to solve the technical problems is: the anti-corrosion adhesive spreading equipment providing a kind of cable, comprise applying device, heater and support, wherein said heater is installed in described applying device, and together with described applying device support on the bracket, described applying device comprises coating groove, two-sided turbine and driving mechanism; Wherein said two-sided turbine is arranged in described coating groove, and is connected with the driving mechanism being arranged on described coating groove outside.
In the anti-corrosion adhesive spreading equipment of the cable according to the embodiment of the present invention, described two-sided turbine comprises the first turbine and the second turbine, described first turbine and described second turbine Mirror Symmetry.
In the anti-corrosion adhesive spreading equipment of the cable according to the embodiment of the present invention, described first turbine and the second turbine comprise the turbine disk, turbine wheel shaft and multiple identical working-blade respectively; Wherein,
The described turbine disk is provided with centre bore, and described centre bore is the through hole with the concyclic heart of the described turbine disk, and radius is less than the radius of the described turbine disk;
Described turbine wheel shaft passes the centre bore of the described turbine disk and is connected with described driving mechanism;
Described working-blade is evenly arranged one week in the one side of the described turbine disk, working-blade described in every sheet extends along the radial direction of the described turbine disk from the centre bore of the described turbine disk, and the tail end-side of working-blade described in every sheet becomes angle with the radial direction of the described turbine disk after bending on the surface of the described turbine disk.
In the anti-corrosion adhesive spreading equipment of the cable according to the embodiment of the present invention,
The working-blade of described first turbine and the working-blade of described second turbine are arranged in opposite directions;
Described first turbine and described second turbine share a turbine wheel shaft, and described turbine wheel shaft is simultaneously through after the centre bore of described first turbine and described second turbine, and two ends are vertically fixed on the relative sidewall of a pair of described coating groove respectively;
One end of described turbine wheel shaft reaches beyond the sidewall of described coating groove, and is connected with driving mechanism.
In the anti-corrosion adhesive spreading equipment of the cable according to the embodiment of the present invention,
The top cover of described coating groove is provided with charge door;
The relative sidewall of two of described coating groove is provided with cable inlet and cable outlet, the line of wherein said cable inlet and described cable outlet perpendicular to the sidewall of described coating groove, and through the gap described first turbine and described second turbine.
In the anti-corrosion adhesive spreading equipment of the cable according to the embodiment of the present invention, the line of described cable inlet and cable outlet is between the top tangent line and the top tangent line of the described turbine disk of described centre bore.
In the anti-corrosion adhesive spreading equipment of the cable according to the embodiment of the present invention, described driving mechanism comprises motor, sprocket wheel and chain; Wherein, the output of described motor is connected with described sprocket wheel, and described sprocket wheel is connected with described turbine wheel shaft by described chain.
In the anti-corrosion adhesive spreading equipment of the cable according to the embodiment of the present invention, described heater comprises heat-conducting plate and is arranged on multiple heating tubes of described heat-conducting plate inside; Described heat-conducting plate is set to the base plate of described coating groove.
In the anti-corrosion adhesive spreading equipment of the cable according to the embodiment of the present invention, the anti-corrosion adhesive spreading equipment of described cable also comprises automatic control equipment; Wherein:
Described automatic control equipment comprises electric cabinet and is arranged on the master controller in described electric cabinet;
Described automatic control equipment also comprises the colloid peak level transducer, the colloid lowest water level transducer that are electrically connected with described master controller and is arranged on the electric control valve at described charge door place;
Described colloid peak level transducer in described coating groove a little less than the horizontal plane at the line place of described cable inlet and described cable outlet, described colloid lowest water level transducer in described coating groove a little more than the bottom tangent place horizontal plane of described turbine.
The beneficial effect that the present invention produces is: because be provided with heater, in the process of gluing, colloid can not solidify, and therefore gluing process becomes feasible; Because utilize two-sided turbine quick rotation dope of kicking up to carry out gluing to cable in the anti-corrosion adhesive spreading equipment of cable, all even gluing glossily therefore can be realized; Because in gluing process, two-sided turbine carries out gluing to the cable introduced continuously in continuous rotation process, therefore can realize continuous gluing.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the invention will be further described, in accompanying drawing:
Fig. 1 depicts the structural representation of the anti-corrosion adhesive spreading equipment of the cable according to the embodiment of the present invention;
Fig. 2 is the vertical view of Fig. 1;
Fig. 3 is the structural representation of monolithic turbine;
Fig. 4 is the structural representation of two-sided turbine.
Embodiment
In order to make object of the present invention, technical scheme and advantage clearly understand, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein only in order to explain the present invention, be not intended to limit the present invention.
For convenience of describing, below discussing and defining orientation with reference to Fig. 1, as " top ", " below ", " height ", " low ", " top " or " bottom " etc., but should be understood that, above only with for example, be not limitation of the present invention.
See Fig. 1-4, wherein Fig. 1 depicts the structural representation of the anti-corrosion adhesive spreading equipment of the cable according to the embodiment of the present invention, and Fig. 2 is the vertical view of Fig. 1.As illustrated in fig. 1 and 2, the anti-corrosion adhesive spreading equipment of cable comprises applying device, heater and support 300, and wherein heater is installed in applying device, and applying device together with heater support on support 300.Wherein, applying device comprises coating groove 110, two-sided turbine 120 and driving mechanism, and coating groove 110 is for holding dope, and two-sided turbine 120 is arranged in coating groove 110, and be connected with the output of the driving mechanism being arranged on coating groove 110 outside, thus can rotate under the drive of driving mechanism.
Two-sided turbine 120 comprises the first turbine 121 and the second turbine 122, first turbine 121 and the second turbine 122 Mirror Symmetry.Fig. 3 depicts the structural representation of the monolithic turbine (i.e. the first turbine 121 or the second turbine 122) according to the embodiment of the present invention, as shown in Figure 3, first turbine 121 and the second turbine 122 include the duplicate working-blade 125 of the turbine disk 123, turbine wheel shaft 124 and multi-disc, wherein turbine wheel shaft 124 (label 124 in Fig. 3 represent turbine wheel shaft from this through, but the concrete structure of turbine wheel shaft is not shown) through the centre bore 126 of the turbine disk 123, and be connected with the output of driving mechanism, thus drive turbine rotation under the effect of driving mechanism.Wherein, centre bore 126 is arranged on the through hole on the turbine disk 123, centre bore 126 and the concyclic heart of the turbine disk 123, and radius is less than the radius of the turbine disk 123.In the side of the turbine disk 123 on the surface, multi-disc working-blade 125 is evenly arranged into one week, wherein every sheet working-blade 125 extends along the radial direction of the turbine disk 123 from the centre bore 126 of the turbine disk 123, but the tail end of working-blade 125 on the surface of the turbine disk 123 radially side bend, thus at a certain angle with the radial shape of the turbine disk 123 on the surface of the turbine disk 123, described angle is generally acute angle.The overbending direction of all working blade, bending angle and last bending shape are the same, thus guarantee that all working blade on the turbine disk 123 surface is just the same.Therefore, when turbine along working-blade 125 tail end bending occur direction rotate time, particularly when high speed rotating, can in rotational direction ceaselessly stir the dope in coating groove 110, change the flow direction of colloid, prevent dope colloid from stagnating in coating groove 1, and colloid of can also kicking up in rotation process.Those skilled in the art should know; the shape of working-blade 125 can have multiple design; both can for once bend; also can have and repeatedly bend; working-blade such as shown in Fig. 3 is through twice bending; as long as guarantee that the tail end of working-blade 125 and radial direction form an angle, and the size of this angle also can design as required, the design therefore based on various working-blade 125 of the present invention all should within protection scope of the present invention.
Fig. 4 depicts the structural representation of the two-sided turbine 120 according to the embodiment of the present invention, and as shown in Figure 2, the first turbine 121 and the second turbine 122 share a turbine wheel shaft 124, and turbine wheel shaft 124 passes the centre bore of the first turbine 121 and the second turbine 122 simultaneously.The two ends of turbine wheel shaft 124 are vertically fixed on the relative sidewall of a pair of coating groove 110 respectively, wherein one end of turbine wheel shaft 124 reaches beyond gluing cell wall, for convenience, below describe in this one end of stretching out is called link 127, in order to be connected with the output of driving mechanism, thus can rotate under the drive of driving mechanism.First turbine 121 and the second turbine 122 are mutually towards the one side separately with working-blade, after starting under the effect of turbine wheel shaft 124 at driving mechanism shared to rotate, drive the first turbine 121 and the second turbine 122 simultaneously, rotate with identical speed, thus the dope in coating groove 110 is stirred simultaneously, for the gap area between the first turbine 121 and the second turbine 122, at two panels turbine during stirring simultaneously, in the same way, the dope kicked up is more even.
As can be seen from the above, the object arranging two-sided turbine structure is, dope colloid can be kicked up from lower horizontal position by this two-sided turbine effectively, change the flow direction of colloid, in foundation embodiments of the invention, when being gummed cable 1 and passing from the gap between the first turbine 121 and the second turbine 122, the colloid kicked up in turbine rotation process is utilized to carry out gluing to being gummed cable 1.On the one hand, the vibrational power flow of two-sided turbine can realize all even smooth gluing to cable; On the other hand, two-sided turbine carries out gluing to the cable continued to pass through in continuous rotation process, achieves working continuously of gluing; On the other hand, because the colloid of low-level position can be kicked up by turbine, the incomplete gluing of cable surface when therefore also can prevent dope colloid from reducing in coating groove 1.
The other a pair relative sidewall of coating groove 110 arranges cable inlet 111 and cable outlet 112, treat that the cable 1 of gluing enters from cable inlet 111, export from cable outlet 112 after gluing completes, and guarantee that cable 1 passes from the gap between the first turbine 121 and the second turbine 122.In addition, in order to ensure uniform gluing, be gummed cable 1 to pass through perpendicular to gluing cell wall, therefore the line of cable inlet 111 and cable outlet 112 is set perpendicular to gluing cell wall, and the extended line place of cable inlet 111 in coating groove 1 outside and cable outlet 112 line arranges keeper 113, cable after completing is limited in cavity wherein by keeper 113, guarantees that cable 1 can not bend and all the time perpendicular to gluing cell wall in gluing process.The object of position keeper 113 being arranged on certain distance beyond distance coating groove 110 is, the dope of coating on cable 1 can be condensed completely shaping in this segment distance.Because gluing process utilizes turbine, colloid of kicking up has come, and therefore also needs to arrange the line of cable inlet 111 and cable outlet 112 and the relative position of two-sided turbine 120., two intersection points up and down of the turbine disk diameter and turbine disk edges intersect with coating groove 110 plane perpendicular are defined as summit and end point respectively herein, the turbine disk tangent line crossing summit and end point respectively is then defined as top tangent line and bottom tangent.Similarly, also the top tangent line of definable centre bore and bottom tangent.According in embodiments of the invention, specifically, the radius of the centre bore 126 of turbine is defined as internal diameter r
1, the radius of the turbine disk 123 of turbine is defined as external diameter r
2, the line of cable inlet 111 and cable outlet 112 is arranged on perpendicular between the internal diameter of turbine the first half of coating groove 110 bottom surface and external diameter, is preferably arranged on the 1/5* (r of top, distance center hole 126 tangent line between internal diameter and external diameter
2-r
1) distance.Arranged by the position of the line to cable inlet 111 and cable outlet 112, can guarantee that cable realizes gluing by the colloid kicked up in the rotation process of two-sided turbine.
The top cover of coating groove 110 is provided with charge door 114, and the hopper UNICOM of dope is equipped with in charge door 114 and coating groove 110 outside, when the dope in coating groove 110 is not enough, can add new dope from charge door 114.Utilize turbine colloid of kicking up based on the gluing process in the present invention, therefore in coating groove 110, the lowest water level line of dope is the bottom tangent of the turbine disk 123 of turbine; Maximum water level is positioned at cable inlet 111 or cable outlet 112 close beneath, and maximum water level is preferably placed through the turbine center of circle.Therefore in operation, the water level of dope should remain between maximum water level and lowest water level line.For convenience of operation, the maximum water level of dope is designated peak level scale on the sidewall of coating groove 110, and similarly, lowest water level line is designated lowest water level scale.Therefore, by arranging maximum water level and the lowest water level line of dope, colloid can be prevented on the one hand not enough, gluing cannot be carried out to cable; On the other hand, the waterline of colloid also can be prevented too high, overflow from cable outlet 112, or make cable be immersed in colloid, make gluing uneven.
Driving mechanism comprises motor, sprocket wheel 132 and chain 131, and driving mechanism is arranged on beyond coating groove 110, and support is on support 300.Wherein, the output of motor is connected with sprocket wheel 132, and drive sprocket 132 rotates; Chain 131 one end is connected with sprocket wheel 132, and the other end is connected with the link 127 of two-sided turbine 120, thus, in the rotation process of sprocket wheel 132, two-sided turbine 120 can be driven to rotate by chain 131.
Because the solidifying point of dope is very low, be namely easy under room temperature condense into block, thus cannot carry out stirring and gluing, therefore also need to arrange heater, in coating process, heat colloid, thus successfully complete gluing process.Heater is installed in applying device, and in foundation embodiments of the invention, heater comprises heat-conducting plate 210 and is arranged on the multiple parallel heating tube 220 of heat-conducting plate 210 inside.Heat-conducting plate 210, as the base plate of coating groove 110, after heating tube 220 switches on power, can heat the colloid in coating groove 110, and in an embodiment of the present invention, colloid can be heated to 200 DEG C by heater.
In the anti-corrosion adhesive spreading equipment of the cable according to the embodiment of the present invention, also comprise automatic control equipment, automatic control equipment also can not be arranged.Automatic control equipment comprises electric cabinet and master controller, automatic control equipment also comprises the colloid peak level transducer, the colloid lowest water level transducer that are electrically connected with master controller and is arranged on the electric control valve at charge door 114 place, master controller is arranged in electric cabinet, the peak level place close beneath of colloid peak level sensor setting in coating groove 110, namely close to peak level, but also peak level is not arrived; Near above the lowest water level place of colloid lowest water level sensor setting in coating groove 110, namely close to lowest water level, but still a little more than lowest water level.
Carry out in the process of gluing adopting the anti-corrosion adhesive spreading equipment of the cable according to the embodiment of the present invention to cable, those skilled in the art should be understood that herein, the anti-corrosion adhesive spreading equipment of this cable is directly used on the production line of cable, already existing guide device trailing cable moves, and therefore in the anti-corrosion adhesive spreading equipment of cable, no longer describes this cable guide structures.Before gluing, first heater is switched on power that preheating is carried out to the dope colloid in coating groove 110, until the complete melting of colloid.Start driving mechanism, under the effect of motor, sprocket wheel 132 drives two-sided turbine 120 to start to rotate by chain 131 in chaindriven mode.Start the guiding device of trailing cable, cable carries out gluing from cable inlet 111 enters in coating groove 110.In another embodiment of the invention, automatic control equipment is provided with in the anti-corrosion adhesive spreading equipment of cable, when in gluing process, colloid is close to lowest water level line, colloid lowest water level transducer is reported to master controller, the electric control valve of charge door 114 opened immediately by master controller, starts to add dope to coating groove 110.When colloid is close to peak level, colloid peak level transducer is reported to master controller, and master controller cuts out the electric control valve of charge door 114 immediately, stop dope continue add.
As can be seen from the above, the anti-corrosion adhesive spreading equipment according to cable of the present invention is adopted to carry out in gluing process to cable, because adopt two-sided turbine quick rotation dope of kicking up to carry out gluing to cable in the anti-corrosion adhesive spreading equipment of cable, all even gluing glossily can be realized; Because in gluing process, two-sided turbine carries out gluing to the cable introduced continuously in continuous rotation process, therefore can realize continuous gluing; Because arrange automatic control equipment in the anti-corrosion adhesive spreading equipment of cable, control automatically adding of dope, continuous automatic glue application can also be realized.In actual production, the production efficiency of the anti-corrosion adhesive spreading equipment of this cable is high, can arrive 30 ms/min; Gluing effect is good, the anticorrosion glue-line smooth even of coating; And because the anticorrosion glue-line of coating is even, there is not the situation of piling up, therefore also save cost.
Those skilled in the art is to be understood that, although the anti-corrosion adhesive spreading equipment according to cable of the present invention is for applying dope, but the product that also anti-corrosion adhesive spreading equipment according to cable of the present invention can be used for cable or other linear structure, or these products are applied to the colloid of other kind, such as PUR.Therefore can be improved according to the above description or convert, and all these improve and convert the protection range that all should belong to claims of the present invention.
Claims (6)
1. the anti-corrosion adhesive spreading equipment of a cable, comprise applying device, heater and support, wherein said heater is installed in described applying device, and together with described applying device support on the bracket, it is characterized in that, described applying device comprises the coating groove for holding dope, two-sided turbine and driving mechanism; Wherein said two-sided turbine is arranged in described coating groove, and is connected with the driving mechanism being arranged on described coating groove outside;
Described two-sided turbine comprises the first turbine and the second turbine, described first turbine and described second turbine Mirror Symmetry;
The relative sidewall of two of described coating groove is provided with cable inlet and cable outlet, the line of wherein said cable inlet and described cable outlet perpendicular to the sidewall of described coating groove, and through the gap described first turbine and described second turbine;
Described first turbine and the second turbine comprise the turbine disk, working-blade that turbine wheel shaft is identical with multi-disc respectively; Wherein,
The described turbine disk is provided with centre bore, and described centre bore is the through hole with the concyclic heart of the described turbine disk, and radius is less than the radius of the described turbine disk;
Described turbine wheel shaft passes the centre bore of the described turbine disk and is connected with described driving mechanism;
Described working-blade is evenly arranged one week in the one side of the described turbine disk, working-blade described in every sheet extends along the radial direction of the described turbine disk from the centre bore of the described turbine disk, and the tail end-side of working-blade described in every sheet becomes angle with the radial direction of the described turbine disk after bending on the surface of the described turbine disk;
The working-blade of described first turbine and the working-blade of described second turbine are arranged in opposite directions;
Described first turbine and described second turbine share a turbine wheel shaft, and described turbine wheel shaft is simultaneously through after the centre bore of described first turbine and described second turbine, and two ends are vertically fixed on the relative sidewall of a pair of described coating groove respectively;
One end of described turbine wheel shaft reaches beyond the sidewall of described coating groove, and is connected with driving mechanism;
In coating groove, the lowest water level line of dope is the bottom tangent of the turbine disk of turbine, and in coating groove, the maximum water level of dope is by the turbine center of circle; The water level of dope remains between maximum water level and lowest water level line.
2. the anti-corrosion adhesive spreading equipment of cable according to claim 1, is characterized in that,
The top cover of described coating groove is provided with charge door.
3. the anti-corrosion adhesive spreading equipment of cable according to claim 2, is characterized in that, the line of described cable inlet and cable outlet is between the top tangent line and the top tangent line of the described turbine disk of described centre bore.
4. the anti-corrosion adhesive spreading equipment of cable according to claim 3, is characterized in that, described driving mechanism comprises motor, sprocket wheel and chain; Wherein, the output of described motor is connected with described sprocket wheel, and described sprocket wheel is connected with described turbine wheel shaft by described chain.
5. the anti-corrosion adhesive spreading equipment of cable according to claim 4, is characterized in that, described heater comprises heat-conducting plate and is arranged on multiple heating tubes of described heat-conducting plate inside; Described heat-conducting plate is set to the base plate of described coating groove.
6. the anti-corrosion adhesive spreading equipment of cable according to claim 5, is characterized in that, the anti-corrosion adhesive spreading equipment of described cable also comprises automatic control equipment; Wherein:
Described automatic control equipment comprises electric cabinet and is arranged on the master controller in described electric cabinet;
Described automatic control equipment also comprises the colloid peak level transducer, the colloid lowest water level transducer that are electrically connected with described master controller and is arranged on the electric control valve at described charge door place;
Described colloid peak level transducer in described coating groove a little less than the horizontal plane at the line place of described cable inlet and described cable outlet, described colloid lowest water level transducer in described coating groove a little more than the bottom tangent place horizontal plane of described turbine.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201110183407.9A CN102856015B (en) | 2011-07-01 | 2011-07-01 | The anti-corrosion adhesive spreading equipment of cable |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110183407.9A CN102856015B (en) | 2011-07-01 | 2011-07-01 | The anti-corrosion adhesive spreading equipment of cable |
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| CN102856015A CN102856015A (en) | 2013-01-02 |
| CN102856015B true CN102856015B (en) | 2016-01-20 |
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| CN104992789B (en) * | 2015-06-09 | 2016-10-19 | 铜陵华洋特种线材有限责任公司 | The uniform method of lacquering of enamel-covered wire |
| CN110993205A (en) * | 2019-12-31 | 2020-04-10 | 湖州练市佳友电磁线有限公司 | Enameled wire painting device with uniform painting |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1909119A (en) * | 2006-08-02 | 2007-02-07 | 中利科技集团有限公司 | Hot melt glue spreading device |
| CN101777404A (en) * | 2009-12-07 | 2010-07-14 | 浙江万马电缆股份有限公司 | Novel rubber wire powder sieving machine |
| CN201676796U (en) * | 2010-02-11 | 2010-12-22 | 天津塑力集团超高压电缆有限公司 | High-voltage cable asphalt coating machine |
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2011
- 2011-07-01 CN CN201110183407.9A patent/CN102856015B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1909119A (en) * | 2006-08-02 | 2007-02-07 | 中利科技集团有限公司 | Hot melt glue spreading device |
| CN101777404A (en) * | 2009-12-07 | 2010-07-14 | 浙江万马电缆股份有限公司 | Novel rubber wire powder sieving machine |
| CN201676796U (en) * | 2010-02-11 | 2010-12-22 | 天津塑力集团超高压电缆有限公司 | High-voltage cable asphalt coating machine |
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