CN102854840A - Direct-driven XY table profile control method based on predictive control and cross coupling - Google Patents

Direct-driven XY table profile control method based on predictive control and cross coupling Download PDF

Info

Publication number
CN102854840A
CN102854840A CN2012103592187A CN201210359218A CN102854840A CN 102854840 A CN102854840 A CN 102854840A CN 2012103592187 A CN2012103592187 A CN 2012103592187A CN 201210359218 A CN201210359218 A CN 201210359218A CN 102854840 A CN102854840 A CN 102854840A
Authority
CN
China
Prior art keywords
pins
axis
motor
controller
formula
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN2012103592187A
Other languages
Chinese (zh)
Other versions
CN102854840B (en
Inventor
赵希梅
孙显峰
王丽梅
孙宜标
姜明明
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shenyang University of Technology
Original Assignee
Shenyang University of Technology
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shenyang University of Technology filed Critical Shenyang University of Technology
Priority to CN201210359218.7A priority Critical patent/CN102854840B/en
Publication of CN102854840A publication Critical patent/CN102854840A/en
Application granted granted Critical
Publication of CN102854840B publication Critical patent/CN102854840B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Landscapes

  • Control Of Position Or Direction (AREA)

Abstract

The invention provides a direct-driven XY table profile control method based on predictive control and cross coupling, and belongs to the technical field of automatic control. The device comprises a signal collector, a position setter, a predicating controller, a cross coupling controller and a driving device, wherein the cross coupling controller comprises a profile error estimating device and a profile error compensating device. The direct-driven XY table profile control device and method based on predictive control and cross coupling are provided by the invention according to the characteristics of a direct-driven XY platform; the predicating controller is adopted to control a single shaft, so that the tracking error in the system can be reduced, and the precision in positioning of double shafts can be indirectly improved; and the cross coupling controller is adopted on the dual-shaft for decoupling, so that the profile error of the system can be directly compensated, and the precision in processing can be improved.

Description

Based on PREDICTIVE CONTROL and the cross-linked XY platform contours control method of directly driving
Technical field
The invention belongs to the automatic control technology field, be specifically related to a kind of based on PREDICTIVE CONTROL and the cross-linked XY platform contours control method of directly driving.
Background technology
Numeric Control Technology is the grand strategy material of the modernization of national defense, is the important basic industry that is related to the national strategy status and embodies national overall national strength level.Greatly developing advanced manufacturing industry take Numeric Control Technology as core has become majority state and accelerates economic development, improves the overall national strength and the important channel of statehood.High-speed, high precision, it is the important research direction of present Numeric Control Technology that synchro control and multiaxis are coordinated control.In the process of numerically-controlled machine, require numerical control machining center (CNC) to finish predefined task along predetermined reference locus, this forms of motion is called the motion of profile tracking.At present, in this profile TCS of day by day paying attention to high-speed, high precision, XY position locating platform is representational numerical control device.
Now, XY position of platform positioning system is widely used in industrial manufacturing industry, and the purpose of design of XY position of platform positioning system is exactly for site error being reduced to minimum, and controlled device stably can be driven on the position of appointment.The application of current position positioning system is very extensive, such as positioning system of CNC mechanical processing and positioning system and semiconductor manufacturing facility etc.Because now more and more higher to the positioning accuracy request of location positioning system, millimeter (mm) grade from the past rises to micron (μ m) grade even nano-scale, therefore, along with the raising of positioning accuracy request, the design of location positioning system is also more and more difficult.
The precision that improves positioning system is not a simple task, must be in conjunction with the precision of mechanical structure system itself, and will mutually combine with the selection of sensor parts and control method etc. and just can finish.Need to the controller of XY biaxial movement mechanical platform be designed, select suitable control method to guarantee Systems balanth, and according to the requirement of actual conditions, strengthen the tracking performance to position and speed.Thereby, the needed bearing accuracy of the system that reaches.At present, the PID (proportional-integral-differential) that extensively adopts in linear electric motors is although controller can improve the control accuracy of motor to a certain extent, yet, along with on the industrial expansion to the day by day raising of accuracy requirement, PID is difficult to satisfy its requirement, in addition owing to there is the shortcomings such as hysteresis, poor robustness, also exist the coupling of diaxon in the XY platform, this has more strengthened the difficulty of control.
Summary of the invention
Defective for the prior art existence, the purpose of this invention is to provide a kind of based on PREDICTIVE CONTROL and the cross-linked XY platform contours control method of directly driving, PREDICTIVE CONTROL and cross-couplings are combined, improve tracking performance and the stability of motor by PREDICTIVE CONTROL, improve the matching degree of diaxon by cross-couplings, reduce the coupling of between centers, thereby reach the purpose that improves contour accuracy.
Technical scheme of the present invention is achieved in that a kind of based on PREDICTIVE CONTROL and the cross-linked XY platform contours control device that directly drives, and comprising:
Signal picker: the device that is used for voltage signal, current signal and the position signalling of collection linear electric motors.
Position setter: be used for according to wanting the processing object shape to set X-axis, the initial position of y-axis motor and the device of running orbit.
Predictive controller: be used for set-point and the first two position output valve constantly according to the position setter, predict the position of next moment linear electric motors and the device of required motor input value.
Cross-coupling controller: be used for the estimation according to the profile errors that the diaxon coupling is produced, come the device that diaxon is compensated.
Driver: be used for receiving the output signal of predictive controller and cross-coupling controller, control the device of the position of X-axis or Y-axis according to this output signal.
Described cross-coupling controller comprises:
The profile errors estimator: being used for being differentiated by the settings of position setter transmission obtains rate signal, comes the device that XY platform contours error is estimated according to the speed input signal of motor and tracking error
Profile errors compensator: be used for trying to achieve the profile errors offset according to profile errors, multiply by the gain post-compensation to the device of XY diaxon.
Employing, may further comprise the steps directly driving the method for XY platform control based on PREDICTIVE CONTROL and the cross-linked XY platform contours control device that directly drives:
Step 1: carry out trajectory planning according to the shape of wanting processing object, determine the initial set-point of X-axis and Y-axis;
Step 2: to XY shaft position sampling, and compare with the set-point of X-axis and Y-axis position, obtain position deviation;
Step 3: adopt predictive controller that the single shaft position is controlled, adjust the single shaft position of X-axis, Y-axis; The employing cross-coupling controller is estimated the profile errors of X-axis and Y-axis and is compensated, and will export as the position of X-axis and Y-axis through the output signal after predictive controller and the cross-coupling controller adjustment, and concrete grammar is:
Step 3-1: gather nearly 2 moment motor position signals;
Step 3-2: in the motor position signal and the given signal input prediction of motor position controller with step 3-1 collection, disturb the error that produces to compensate to single shaft, realize the single shaft position of X-axis or Y-axis is adjusted;
Predictive controller, for the run location of next moment X-axis of estimation or Y-axis, the design process of described predictive controller is:
Step 3-2-1: because PREDICTIVE CONTROL is moved, first Transmission function of motor is expressed as discrete form under discrete conditions:
Figure 2012103592187100002DEST_PATH_IMAGE001
(1)
In the formula,
Figure 600831DEST_PATH_IMAGE002
Be the prediction estimated value of k motor position constantly, ,
Figure 23722DEST_PATH_IMAGE004
Be front 2 positional values of motors constantly of k, ,
Figure 988005DEST_PATH_IMAGE006
Be front 2 constantly outputs of predictive controller of k, and initial ,
Figure 420123DEST_PATH_IMAGE008
,
Figure 2012103592187100002DEST_PATH_IMAGE009
,
Figure 622303DEST_PATH_IMAGE010
With
Figure 2012103592187100002DEST_PATH_IMAGE011
For
Figure 481675DEST_PATH_IMAGE012
,
Figure 11882DEST_PATH_IMAGE004
,
Figure 388637DEST_PATH_IMAGE005
With Parameter;
Step 3-2-2: ask the one-step prediction estimated value of motor position according to the expression formula of motor discrete form, formula is:
Figure 2012103592187100002DEST_PATH_IMAGE013
(2)
In the formula,
Figure 350962DEST_PATH_IMAGE014
Be the prediction estimated value of k+1 moment motor position,
Figure 2012103592187100002DEST_PATH_IMAGE015
,
Figure 758679DEST_PATH_IMAGE003
Be the positional value of the k moment and k-1 moment motor, the estimated values of motor position being carried out the prediction of 2 steps are:
Figure 532600DEST_PATH_IMAGE016
(3)
In the formula,
Figure 2012103592187100002DEST_PATH_IMAGE017
Be the prediction estimated value of k+2 moment motor position,
Figure 348853DEST_PATH_IMAGE006
Be k-2 the constantly output of predictive controller;
Step 3-2-3: adopt predicted value optimization criterion function that the prediction estimated value of the motor position of predictive controller output is optimized;
Described predicted value optimization criterion function, formula is as follows:
Figure 674661DEST_PATH_IMAGE018
(4)
In the formula, the motor position signal that w (k+1), w (k+2) expression k+1 is constantly, k+2 is constantly given,
Figure 2012103592187100002DEST_PATH_IMAGE019
Be weight, work as weight
Figure 241777DEST_PATH_IMAGE019
The operation meeting of motor is more stable during increase, but tracking performance can variation; Be the optimal control value of output when J gets minimum value, can make the position tracking performance of motor and stability reach best;
The motor position prediction estimated value of calculating among the step 3-2-2 is updated to the accurate formula of optimization (4), obtains following formula:
Figure 881706DEST_PATH_IMAGE020
Figure DEST_PATH_IMAGE021
(5)
In the formula,
Figure 975301DEST_PATH_IMAGE022
Figure DEST_PATH_IMAGE023
Ask when J gets minimum value
Figure 823344DEST_PATH_IMAGE024
With
Figure DEST_PATH_IMAGE025
, namely
Figure 205653DEST_PATH_IMAGE026
, , when so just having tried to achieve the J minimum value
Figure 321377DEST_PATH_IMAGE024
With
Figure 82528DEST_PATH_IMAGE025
, the motor position prediction estimated value after the optimization
Figure 766450DEST_PATH_IMAGE024
, formula is:
(6)
Step 3-3: the motor position signal that step 3-1 collects is differentiated, obtain the motor travelling speed;
Step 3-4: the travelling speed of motor is input to cross-coupling controller, tries to achieve the profile errors offset;
Step 3-5: the profile errors offset is compensated in the output of above-mentioned predictive controller, the value after the compensation is as the input value of driver;
Step 4: X-axis, Y-axis electric current are sampled
Step 5: respectively current value is carried out the three phase static coordinate to the conversion of two cordic phase rotators;
Step 6: utilize and hand over the axle calculating torque, and obtain torque deviation;
Step 7: carry out phase current regulation according to torque deviation
Step 8: the predictive controller output current value is carried out two cordic phase rotators to the three phase static transformation of coordinates;
Step 9: the current value that obtains with conversion obtains pwm signal as carrier wave and carried-based PWM;
Step 10:PWM signal controlling power electronic devices is opened to turn-off and is realized electric machine phase current control, and then the XY platform is carried out the control of profile tracking.
Beneficial effect: the present invention is according to the characteristics of directly driving the XY platform, proposition is based on PREDICTIVE CONTROL and cross-linked XY platform contours Working control device and the method for directly driving, in the control of single shaft, the use predictive controller reduces the tracking error in the system, indirectly improves the bearing accuracy of twin shaft; Use cross-coupling controller to carry out decoupling zero at twin shaft, the profile errors of direct compensation system improves machining precision.
Description of drawings
Fig. 1 is the apparatus structure block diagram of one embodiment of the present invention;
Fig. 2 is the control principle block diagram that one embodiment of the present invention predictive controller disturbs the error of generation to compensate to single shaft;
Fig. 3 is one embodiment of the present invention XY platform error synoptic diagram;
Fig. 4 is one embodiment of the present invention predictive controller theory diagram;
Fig. 5 is one embodiment of the present invention cross-coupling controller theory diagram;
Fig. 6 is one embodiment of the present invention control circuit block diagram;
Fig. 7 is one embodiment of the present invention dsp processor and part peripheral circuit schematic diagram thereof;
Fig. 8 is the circuit theory diagrams of one embodiment of the present invention static memory U3;
Fig. 9 is the circuit theory diagrams of one embodiment of the present invention static memory U4;
Figure 10 is the annexation figure of one embodiment of the present invention address extension mouth P3;
Figure 11 is the circuit theory diagrams of one embodiment of the present invention U17;
Figure 12 is the circuit theory diagrams of one embodiment of the present invention P5;
Figure 13 is the circuit theory diagrams of the outer enlarging P2 of one embodiment of the present invention simulation;
Figure 14 is the circuit theory diagrams that one embodiment of the present invention extends out I/O mouth P1;
Figure 15 is the circuit theory diagrams of one embodiment of the present invention control mouthful P4;
Figure 16 is the peripheral crystal oscillating circuit schematic diagram of one embodiment of the present invention DSP;
Figure 17 is one embodiment of the present invention U19, U16, U10, U14, U8, U1 and peripheral circuit schematic diagram;
Figure 18 is one embodiment of the present invention voltage module TPS73HD318 and peripheral circuit schematic diagram thereof;
Figure 19 one embodiment of the present invention RS232 and peripheral circuit schematic diagram;
Figure 20 one embodiment of the present invention U7 and peripheral circuit schematic diagram thereof;
Figure 21 one embodiment of the present invention XY contour outline control method process flow diagram;
Predictive controller and cross-coupling controller prediction process flow diagram among Figure 22 the present invention;
Design of Predictive process flow diagram among Figure 23 the present invention.
Embodiment
Below in conjunction with accompanying drawing embodiments of the present invention are described further.
The structured flowchart of present embodiment comprises as shown in Figure 1: signal picker 1, position setter 2, predictive controller 3,
Cross-coupling controller 4 and driver 5, wherein, cross-coupling controller 4 comprises profile errors estimator 4-1 and profile errors compensator 4-2.
Present embodiment is take the XY platform servo as experimental facilities, and motor driver is set in torsion mode, utilizes first the ssystem transfer function between input command of system identification acquisition and the outgoing position.Take this transport function as foundation, external disturbance and inner uncertain impact are considered as system interference, in single shaft, with predictive controller the error of disturbing generation is compensated, and by PREDICTIVE CONTROL raising response speed, as shown in Figure 2, wherein, MPC is predictive controller, CCC is cross-coupling controller
Figure DEST_PATH_IMAGE029
With
Figure 709797DEST_PATH_IMAGE030
Be the expression formula of X-axis and y-axis motor,
Figure DEST_PATH_IMAGE031
With
Figure 794296DEST_PATH_IMAGE032
Be the Position input of X-axis and Y-axis,
Figure DEST_PATH_IMAGE033
With
Figure 242595DEST_PATH_IMAGE034
Be the position output of X-axis and Y-axis,
Figure DEST_PATH_IMAGE035
With
Figure 599496DEST_PATH_IMAGE036
Be the disturbance of outside to diaxon.
Cross-coupling controller is adopted in profile errors control, wherein the XY platform error by estimation and the compensation to profile errors, further reduces the profile errors of system as shown in Figure 3, the position bearing accuracy of raising system satisfies the high precision processing request that directly drives the XY platform.Circular arc among the figure is the reference locus of system, and P is the physical location of controlled system,
Figure DEST_PATH_IMAGE037
Be its reference position, because all can there be late effect in system on twin shaft, therefore can produce tracking error, among the figure
Figure 384918DEST_PATH_IMAGE038
Arrive Distance
Figure DEST_PATH_IMAGE039
Just be defined as the tracking error of system, wherein
Figure 208704DEST_PATH_IMAGE040
Be its component in X-direction,
Figure DEST_PATH_IMAGE041
Be its component in Y-axis.In addition disturbance, the coupling between the XY twin shaft also is the principal element that causes XY position of platform error, it is presented as the profile errors of system, in figure Shown in, for the ease of calculating, can use Coming equivalent is profile errors, with letter Expression, wherein
Figure DEST_PATH_IMAGE045
Be its component on X-axis, Be its component in Y-axis.
By the controller part of predictive controller (MPC) and cross-coupling controller (CCC) component devices, wherein the schematic diagram of predictive controller as shown in Figure 4, wherein y and u are output quantity and the input quantity of controlled device; W and
Figure DEST_PATH_IMAGE047
Be given input and the reference locus after the input filter softening; For surveying interference in the outside.The cross-coupling controller principle is at first estimated profile errors as shown in Figure 5, respectively the site error of X-axis and Y-axis is compensated parameter by the profile errors compensation afterwards
Figure DEST_PATH_IMAGE049
With
Figure 25963DEST_PATH_IMAGE050
Be the gain of compensation, obtain by debugging.
The controller of present embodiment partly leaves in as shown in Figure 5 the control circuit, the core of this circuit is the TMS320LF2407 processor, adopt the LF2407 evaluation board, the main interface of EVM plate comprise traget ROM, analog interface, CAN interface, serial boot ROM, user lamp and switch, RS232 interface, SPI data-interface, expansion interface, power supply crystal oscillator, jtag interface, 128K word length without postpone static memory, simulation extends out interface, width modulation extends out interface.
The connection layout of LF2407 evaluation board and peripheral circuit as shown in Figure 6, the data bus of TMS320LF2407 (127 pins among Fig. 7,130 pins, 132 pins, 134 pins, 136 pins, 138 pins, 143 pins, 5 pins, 9 pins, 13 pins, 15 pins, 17 pins, 20 pins, 22 pins, 24 pins, 27 pins) connect respectively static memory U3 and U4 (7 pins, 8 pins, 9 pins, 10 pins, 13 pins, 14 pins, 15 pins, 16 pins, 29 pins, 30 pins, 31 pins, 32 pins, 35 pins, 36 pins, 37 pins, 38 pins) enlarging P3 (1 pin and outside the address, 2 pins, 3 pins, 4 pins, 5 pins, 6 pins, 7 pins, 8 pins, 9 pins, 10 pins, 11 pins, 12 pins, 13 pins, 14 pins, 15 pins, 16 pins).The address bus of TMS320LF2407 (80 pins, 78 pins, 74 pins, 71 pins, 68 pins, 64 pins, 61 pins, 57 pins, 53 pins, 51 pins, 48 pins, 45 pins, 43 pins, 39 pins, 34 pins, 31 pins) connect respectively static memory U3 and U4 (5 pins, 4 pins, 3 pins, 2 pins, 1 pin, 44 pins, 43 pins, 42 pins, 27 pins, 26 pins, 25 pins, 24 pins, 21 pins, 20 pins, 19 pins, 18 pins) and outer enlarging P3 (19 pins, 20 pins, 21 pins, 22 pins, 23 pins, 24 pins, 25 pins, 26 pins, 27 pins, 28 pins, 29 pins, 30 pins, 31 pins, 32 pins, 33 pins, 34 pins), such as Fig. 8, Fig. 9 and shown in Figure 10.The read-write enable pin of TMS320LF2407 (93 pins, 89 pins) meets respectively U3 and U4 (17 pins and 41 pins).The program space strobe pin 87 of TMS320LF2407 connects 6 pins of U3 and U4.(19 pins, 89 pins, 96 pins, 92 pins, 82 pins, 84 pins, 87 pins) of TMS320LF2407 meet respectively U17 (4 pins, 5 pins, 6 pins, 7 pins, 8 pins, 9 pins, 11 pins), as shown in figure 11.(90 pins, 91 pins, 135 pins, 139 pins, 142 pins, 144 pins) of TMS320LF2407 meet respectively the P5 (13 pins, 14 pins, 9 pins and 11 pins, 3 pins, 7 pins, 1 pin) in the jtag circuit, as shown in figure 12.Digital-to-analog conversion pin (112 pins of TMS320LF2407,110 pins, 107 pins, 105 pins, 103 pins, 102 pins, 100 pins, 99 pins, 113 pins, 111 pins, 109 pins, 108 pins, 106 pins, 104 pins, 101 pins, 98 pins, 56 pins, 54 pins, 52 pins, 47 pins, 44 pins, 40 pins, 16 pins, 18 pins, 8 pins, 65 pins, 62 pins, 59 pins, 55 pins, 46 pins, 38 pins, 6 pins) connect respectively outer enlarging P2 (23 pins of simulation, 24 pins, 5 pins, 6 pins, 7 pins, 8 pins, 9 pins, 10 pins, 11 pins, 12 pins, 13 pins, 14 pins, 15 pins, 16 pins, 19 pins, 20 pins), as shown in figure 13.(3 pins, 4 pins, 5 pins, 6 pins, 7 pins, 8 pins, 12 pins, 13 pins, 14 pins, 9 pins, 10 pins, 11 pins) of P1, (25 pins, 26 pins, 27 pins, 29 pins) of P4, (83 pins, 79 pins, 88 pins, 81 pins) of TMS320LF2407 connect P1 (21 pins, 22 pins, 24 pins) and P4(20 pin), figure is shown in 14,15 and 16.1 pin of the external 15M crystal oscillator of the 123 pins U22 of TMS320LF2407.The analog references power supply of TMS320LF2407 (116 pins, 117 pins) connects (4 pins and 11 pins) of U19, such as Figure 17.The digital reference power supply of TMS320LF2407 (29 pins, 50 pins, 86 pins, 129 pins, 4 pins, 42 pins, 67 pins, 77 pins, 95 pins, 141 pins) meets 3.3V voltage module U12 (17 pins, 18 pins and 19 pins).TMS320LF2407 (28 pins, 49 pins, 85 pins, 128 pins, 3 pins, 41 pins, 66 pins, 76 pins, 94 pins, 125 pins, 140 pins) connect digitally (9 pins of U12 and 10 pins).Such as Figure 18.(25 pins, 19 pins, 26 pins) of TMS320LF2407 meet (11 pins, 10 pins) and the JP12DE (2 pin) of RS232 interface U21, as shown in figure 19.(72 pins, 70 pins) of TMS320LF2407 connect (1 pin) of U17 and (2 pin) of JP2, as shown in figure 20.
A kind of method of controlling directly driving the XY platform of present embodiment, as shown in figure 21.This flow process starts from step 2101.In step 2102, carry out trajectory planning according to the shape of wanting processing object, determine the initial set-point of X-axis and Y-axis.
In step 2103, to XY shaft position sampling, and compare with the set-point of X-axis and Y-axis position, obtain position deviation.
In step 2104, adopt predictive controller that the single shaft position is controlled, adjust the single shaft position of X-axis, Y-axis; The employing cross-coupling controller is estimated the profile of X-axis and Y-axis and is compensated, and will export as the position of X-axis and Y-axis through the output signal after predictive controller and the cross-coupling controller adjustment, and concrete grammar as shown in figure 22.This flow process starts from step 2201.In step 2202, gather nearly 2 moment motor position signals.
In step 2203, in the motor position signal and the given signal input prediction of motor position controller with step 2202 collection, disturb the error that produces to compensate to single shaft, realize the single shaft position of X-axis or Y-axis is adjusted.
Predictive controller is used for next run location of X-axis or Y-axis constantly of estimation, the design process of described predictive controller as shown in figure 23, this flow process starts from step 2301.In step 2302, because PREDICTIVE CONTROL is moved, first Transmission function of motor is expressed as discrete form under discrete conditions, the process of specifically pushing over is as follows:
The position transfer function expression formula of linear electric motors is:
Figure DEST_PATH_IMAGE051
(7)
In the formula,
Figure 746663DEST_PATH_IMAGE052
Be controller output,
Figure DEST_PATH_IMAGE053
Be the position output of motor, d is time delay, and is general
Figure 660261DEST_PATH_IMAGE054
, polynomial expression A and B are given as:
Figure DEST_PATH_IMAGE055
Figure DEST_PATH_IMAGE057
Wherein,
Figure 339373DEST_PATH_IMAGE058
With
Figure DEST_PATH_IMAGE059
Be respectively the exponent number of polynomial expression A and B.
Next come the output of motor is predicted that according to formula (7), motor exists according to the transport function of motor
Figure 197911DEST_PATH_IMAGE060
Constantly be output as:
Figure DEST_PATH_IMAGE061
(8)
According to principle of equivalence, replace d, A, B originally with estimated value and get:
Figure 800931DEST_PATH_IMAGE062
(9)
Wherein ^ represents to estimate that formula (9) can be write as again:
Figure DEST_PATH_IMAGE063
(10)
Wherein,
Figure 569036DEST_PATH_IMAGE064
, therefore when i=1, have:
(11)
Because formula (9) is estimated value, therefore can not replace actual output with it, outside disturbing factor can make actual output and estimate and produce difference between the output, and its improvement method is as follows:
The right in the formula (11) is contained
Figure 215787DEST_PATH_IMAGE066
Take the equation left side to, formula (9) can be expressed as so:
Figure DEST_PATH_IMAGE067
(12)
Introduce afterwards Diophantine equation:
With
Figure DEST_PATH_IMAGE069
(13)
Formula (12) be multiply by After:
Figure DEST_PATH_IMAGE071
(14)
Calculate with its alternate form (10)
Figure 705521DEST_PATH_IMAGE072
, available formula (14) is directly calculated and is tried to achieve
Figure 664119DEST_PATH_IMAGE072
, eliminate the error between actual value and the estimated value, therefore use
Figure DEST_PATH_IMAGE073
In the replacement formula (14)
Figure 942653DEST_PATH_IMAGE074
,
Figure DEST_PATH_IMAGE075
(15)
On the other hand, formula (13) both sides be multiply by simultaneously
Figure 136743DEST_PATH_IMAGE076
:
Figure DEST_PATH_IMAGE077
(16)
With in the formula (15) Substitution formula (14) can obtain following forecast value revision model:
Figure 618726DEST_PATH_IMAGE080
(17)
In the formula (17)
Figure 243611DEST_PATH_IMAGE073
Do not replace fully
Figure 336332DEST_PATH_IMAGE074
, therefore,
Figure DEST_PATH_IMAGE081
Depend on motor self, if without system model error or interference input, then
Figure 386065DEST_PATH_IMAGE082
Equal zero, so formula (17) predicting the outcome for formula (1) the i step.
Formula (17) is launched, and the result is as follows:
Figure DEST_PATH_IMAGE083
(1)
In the formula,
Figure 483203DEST_PATH_IMAGE074
Be the prediction estimated value of k motor position constantly, ,
Figure DEST_PATH_IMAGE085
Be front 2 positional values of motors constantly of k,
Figure 429480DEST_PATH_IMAGE086
, Be front 2 constantly outputs of predictive controller of k, and initial
Figure 68140DEST_PATH_IMAGE088
,
Figure 555753DEST_PATH_IMAGE008
,
Figure 155231DEST_PATH_IMAGE009
,
Figure 42284DEST_PATH_IMAGE010
With
Figure 348501DEST_PATH_IMAGE011
For ,
Figure 889507DEST_PATH_IMAGE085
,
Figure 976281DEST_PATH_IMAGE086
With
Figure 667025DEST_PATH_IMAGE087
Parameter;
In step 2303, ask the prediction estimated value of motor position according to the expression formula of motor discrete form, formula is:
Figure 375218DEST_PATH_IMAGE090
(2)
In the formula,
Figure DEST_PATH_IMAGE091
Be the prediction estimated value of k+1 moment motor position,
Figure 312956DEST_PATH_IMAGE092
,
Figure 90288DEST_PATH_IMAGE084
Be the positional value of the k moment and k-1 moment motor, the results that formula (1) prediction two is gone on foot are:
Figure DEST_PATH_IMAGE093
Bring formula (2) into above-mentioned formula:
Figure 991248DEST_PATH_IMAGE094
(3)
In the formula,
Figure DEST_PATH_IMAGE095
Be the prediction estimated value of k+2 moment motor position,
Figure 459007DEST_PATH_IMAGE087
Be k-2 the constantly output of predictive controller;
Bringing formula (2) into formula (3) gets:
Figure 459324DEST_PATH_IMAGE096
(18)
In step 2304, adopt predicted value optimization criterion function that the prediction estimated value of the motor position of predictive controller output is optimized;
Described predicted value optimization criterion function, formula is as follows:
Figure DEST_PATH_IMAGE097
(4)
In the formula, the motor position signal that w (k+1), w (k+2) expression k+1 is constantly, k+2 is constantly given,
Figure 379745DEST_PATH_IMAGE019
Be weight, work as weight
Figure 677871DEST_PATH_IMAGE019
The operation meeting of motor is more stable during increase, but tracking performance can variation; Be the optimal control value of output when J gets minimum value, can make the position tracking performance of motor and stability reach best;
The motor position prediction estimated value of calculating in the step 2303 is updated to the accurate formula of optimization (4), formula (2) and (18) are brought in the formula (4),
(19)
In the formula,
Figure DEST_PATH_IMAGE099
, and:
Figure 718825DEST_PATH_IMAGE100
Figure DEST_PATH_IMAGE101
(20)
Wherein
Figure DEST_PATH_IMAGE103
, bring formula (19) and formula (20) into formula (4):
Figure DEST_PATH_IMAGE105
(5)
In the formula,
Figure 890284DEST_PATH_IMAGE099
If J is minimized, then must ask its differential to make its value is 0, because the Optimality Criteria function has two variablees, therefore will make respectively differential to these two variablees and process, at first right
Figure 471624DEST_PATH_IMAGE106
Making differential and making it is 0:
Figure DEST_PATH_IMAGE107
(21)
Figure 298503DEST_PATH_IMAGE108
(22)
Right afterwards Differentiate and be 0 and get:
Figure 346094DEST_PATH_IMAGE110
(23)
That is:
Figure DEST_PATH_IMAGE111
(24)
Formula (22) and formula (24) are got with matrix representation:
Figure 967437DEST_PATH_IMAGE112
(25)
Have Cramer's rule to obtain:
Figure DEST_PATH_IMAGE113
(26)
Single shaft linear electric motors predictive controller expression formula is suc as formula shown in (26), no matter the reference input form how, this controller all can make output tend towards stability, and reaches minimum tracking error and controlled quentity controlled variable.
In step 2305, finish.
In step 2204, the motor position signal that step 2202 collects is differentiated, obtain the motor travelling speed.Error to motor is estimated, although PREDICTIVE CONTROL can obviously reduce the tracking error of motor, but this error still can exist, give motor with different speed (value in the 0-1m/s), try to achieve the position tracking error of motor under the friction speed, and fitting to speed-graph of errors as the estimation of error function, the speed that estimation of error detects during just according to motor movement is come motor is carried out estimation of error.
In step 2205, the travelling speed of motor is input to cross-coupling controller, try to achieve the profile errors offset.The design of cross-coupling controller at first will be considered the tracking error of motor, as can be seen from Figure 3, and the profile errors of system
Figure 100478DEST_PATH_IMAGE114
(27)
Therefore, profile errors is at the component of X-axis and Y-axis
Figure DEST_PATH_IMAGE115
With
Figure 278518DEST_PATH_IMAGE116
Can be expressed as
Figure DEST_PATH_IMAGE117
,
Figure 429883DEST_PATH_IMAGE041
With instantaneous tangent line angle
Figure 582647DEST_PATH_IMAGE118
Function:
Figure DEST_PATH_IMAGE119
(28)
Figure 265301DEST_PATH_IMAGE120
(29)
In order to make system more near given path, so, except the tracking error of diaxon is also wanted extra compensation vector
Figure DEST_PATH_IMAGE121
(30)
Pass through tuning parameter
Figure 433983DEST_PATH_IMAGE049
With , make it reach the Optimal Control effect, namely can make profile errors reach the parameter of minimum value, extra compensation vector is passed through parameter
Figure 576568DEST_PATH_IMAGE049
With
Figure 74415DEST_PATH_IMAGE122
Be the offset of motor input, make composite vector level off to given reference path.
In step 2206, the profile errors offset is compensated in the output of above-mentioned predictive controller, the value after the compensation is as the input value of driver;
Finish in step 2207.
In step 2105, X-axis, Y-axis electric current are sampled.
In step 2106, respectively current value is carried out the three phase static coordinate to the conversion of two cordic phase rotators.
In step 2107, utilize and hand over the axle calculating torque, and obtain torque deviation.
In step 2108, carry out phase current regulation according to torque deviation.
In step 2109, the predictive controller output current value is carried out two cordic phase rotators to the three phase static transformation of coordinates.
In step 2110, the current value that obtains with conversion obtains pwm signal as carrier wave and carried-based PWM.
In step 2111, pwm signal control power electronic devices is opened to turn-off and is realized electric machine phase current control, and then the XY platform is carried out the control of profile tracking.
In step 2112, finish.
Although more than described the specific embodiment of the present invention, the one skilled in the art should be appreciated that these only illustrate, and can make various changes or modifications to these embodiments, and not deviate from principle of the present invention and essence.Scope of the present invention is only limited by appended claims.

Claims (2)

1. one kind based on PREDICTIVE CONTROL and the cross-linked XY platform contours control device that directly drives, and it is characterized in that: comprising:
Signal picker (1): the device that is used for voltage signal, current signal and the position signalling of collection linear electric motors;
Position setter (2): be used for according to wanting the processing object shape to set X-axis, the initial position of y-axis motor and the device of running orbit;
Predictive controller (3): be used for set-point and the first two position output valve constantly according to the position setter, predict the position of next moment linear electric motors and the device of required motor input value;
Cross-coupling controller (4): be used for the estimation according to the profile errors that the diaxon coupling is produced, come the device that diaxon is compensated;
Driver (5): be used for receiving the output signal of predictive controller and cross-coupling controller, control the device of the position of X-axis or Y-axis according to this output signal;
Described cross-coupling controller comprises:
Profile errors estimator (4-1): being used for being differentiated by the settings of position setter transmission obtains rate signal, comes the device that XY platform contours error is estimated according to the speed input signal of motor and tracking error;
Profile errors compensator (4-2): be used for trying to achieve the profile errors offset according to profile errors, multiply by the gain post-compensation to the device of XY diaxon.
2. adopt claimed in claim 1 based on PREDICTIVE CONTROL and the cross-linked XY platform contours control device that directly drives to directly driving the method for XY platform control, it is characterized in that: may further comprise the steps:
Step 1: carry out trajectory planning according to the shape of wanting processing object, determine the initial set-point of X-axis and Y-axis;
Step 2: to XY shaft position sampling, and compare with the set-point of X-axis and Y-axis position, obtain position deviation;
Step 3: adopt predictive controller that the single shaft position is controlled, adjust the single shaft position of X-axis, Y-axis; The employing cross-coupling controller is estimated the profile errors of X-axis and Y-axis and is compensated, and will export as the position of X-axis and Y-axis through the output signal after predictive controller and the cross-coupling controller adjustment, and concrete grammar is:
Step 3-1: gather nearly 2 moment motor position signals;
Step 3-2: in the motor position signal and the given signal input prediction of motor position controller with step 3-1 collection, disturb the error that produces to compensate to single shaft, realize the single shaft position of X-axis or Y-axis is adjusted;
Predictive controller, for the run location of next moment X-axis of estimation or Y-axis, the design process of described predictive controller is:
Step 3-2-1: because PREDICTIVE CONTROL is moved, first Transmission function of motor is expressed as discrete form under discrete conditions:
Figure 2012103592187100001DEST_PATH_IMAGE002
(1)
In the formula,
Figure 2012103592187100001DEST_PATH_IMAGE004
Be the prediction estimated value of k motor position constantly,
Figure 2012103592187100001DEST_PATH_IMAGE006
,
Figure 2012103592187100001DEST_PATH_IMAGE008
Be front 2 positional values of motors constantly of k,
Figure 2012103592187100001DEST_PATH_IMAGE010
,
Figure DEST_PATH_IMAGE012
Be front 2 constantly outputs of predictive controller of k, and initial
Figure DEST_PATH_IMAGE014
, ,
Figure DEST_PATH_IMAGE018
,
Figure DEST_PATH_IMAGE020
With
Figure DEST_PATH_IMAGE022
For
Figure DEST_PATH_IMAGE024
,
Figure 596234DEST_PATH_IMAGE008
,
Figure 700325DEST_PATH_IMAGE010
With Parameter;
Step 3-2-2: ask the one-step prediction estimated value of motor position according to the expression formula of motor discrete form, formula is:
Figure DEST_PATH_IMAGE026
(2)
In the formula,
Figure DEST_PATH_IMAGE028
Be the prediction estimated value of k+1 moment motor position,
Figure DEST_PATH_IMAGE030
,
Figure 701702DEST_PATH_IMAGE006
Be the positional value of the k moment and k-1 moment motor, the estimated values of motor position being carried out the prediction of 2 steps are:
Figure DEST_PATH_IMAGE032
(3)
In the formula, Be the prediction estimated value of k+2 moment motor position,
Figure 827659DEST_PATH_IMAGE012
Be k-2 the constantly output of predictive controller;
Step 3-2-3: adopt predicted value optimization criterion function that the prediction estimated value of the motor position of predictive controller output is optimized;
Described predicted value optimization criterion function, formula is as follows:
(4)
In the formula, the motor position signal that w (k+1), w (k+2) expression k+1 is constantly, k+2 is constantly given,
Figure DEST_PATH_IMAGE038
Be weight, work as weight
Figure 24023DEST_PATH_IMAGE038
The operation meeting of motor is more stable during increase, but tracking performance can variation; Be the optimal control value of output when J gets minimum value, can make the position tracking performance of motor and stability reach best;
The motor position prediction estimated value of calculating among the step 3-2-2 is updated to the accurate formula of optimization (4), obtains following formula:
Figure DEST_PATH_IMAGE040
Figure DEST_PATH_IMAGE042
(5)
In the formula,
Figure DEST_PATH_IMAGE044
Figure DEST_PATH_IMAGE046
Ask when J gets minimum value
Figure DEST_PATH_IMAGE048
With
Figure DEST_PATH_IMAGE050
, namely
Figure DEST_PATH_IMAGE052
,
Figure DEST_PATH_IMAGE054
, when so just having tried to achieve the J minimum value
Figure 810099DEST_PATH_IMAGE048
With
Figure 805737DEST_PATH_IMAGE050
, the motor position prediction estimated value after the optimization
Figure 661566DEST_PATH_IMAGE048
, formula is:
(6)
Step 3-3: the motor position signal that step 3-1 collects is differentiated, obtain the motor travelling speed;
Step 3-4: the travelling speed of motor is input to cross-coupling controller, tries to achieve the profile errors offset;
Step 3-5: the profile errors offset is compensated in the output of above-mentioned predictive controller, the value after the compensation is as the input value of driver;
Step 4: X-axis, Y-axis electric current are sampled
Step 5: respectively current value is carried out the three phase static coordinate to the conversion of two cordic phase rotators;
Step 6: utilize and hand over the axle calculating torque, and obtain torque deviation;
Step 7: carry out phase current regulation according to torque deviation
Step 8: the predictive controller output current value is carried out two cordic phase rotators to the three phase static transformation of coordinates;
Step 9: the current value that obtains with conversion obtains pwm signal as carrier wave and carried-based PWM;
Step 10:PWM signal controlling power electronic devices is opened to turn-off and is realized electric machine phase current control, and then the XY platform is carried out the control of profile tracking.
CN201210359218.7A 2012-09-24 2012-09-24 Direct-driven XY table profile control method based on predictive control and cross coupling Expired - Fee Related CN102854840B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201210359218.7A CN102854840B (en) 2012-09-24 2012-09-24 Direct-driven XY table profile control method based on predictive control and cross coupling

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201210359218.7A CN102854840B (en) 2012-09-24 2012-09-24 Direct-driven XY table profile control method based on predictive control and cross coupling

Publications (2)

Publication Number Publication Date
CN102854840A true CN102854840A (en) 2013-01-02
CN102854840B CN102854840B (en) 2015-01-07

Family

ID=47401503

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201210359218.7A Expired - Fee Related CN102854840B (en) 2012-09-24 2012-09-24 Direct-driven XY table profile control method based on predictive control and cross coupling

Country Status (1)

Country Link
CN (1) CN102854840B (en)

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103414419A (en) * 2013-08-07 2013-11-27 沈阳工业大学 Double-linear-motor contour compensation device and method based on fuzzy RBF network sliding mode
CN103560722A (en) * 2013-11-16 2014-02-05 沈阳工业大学 Permanent magnet linear synchronous motor control device and method
CN103560721A (en) * 2013-11-16 2014-02-05 沈阳工业大学 Device and method for controlling gantry numerical control milling machine through double line permanent magnet synchronous motors
CN104375458A (en) * 2014-10-15 2015-02-25 浙江工业大学 Plane contour trajectory tracking control method
CN104834219A (en) * 2015-05-08 2015-08-12 沈阳工业大学 PMLSM driven XY platform control method based on empirical mode decomposition, and system thereof
CN104977901A (en) * 2015-07-10 2015-10-14 沈阳工业大学 Triaxial motion platform improved intersecting coupling controller and method
CN105388840A (en) * 2015-12-24 2016-03-09 上海交通大学 Real-time self-adaptive contour error estimation method
CN105929791A (en) * 2016-05-03 2016-09-07 天津大学 Direct contour control method of plane rectangular coordinate motion system
CN108536096A (en) * 2018-04-11 2018-09-14 哈尔滨工业大学深圳研究生院 The three-D profile control method and device of task based access control polar coordinate system
CN110488749A (en) * 2019-09-11 2019-11-22 台州学院 A kind of the profile errors controller and its control method of multiaxial motion system
CN112462684A (en) * 2020-06-16 2021-03-09 宁波智能装备研究院有限公司 Contour tracking and bilateral synchronous cooperative control method and system for gantry platform
CN112965439A (en) * 2021-02-01 2021-06-15 华侨大学 Control method, device, equipment and storage equipment of electronic cam

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100929046B1 (en) * 2009-07-28 2009-11-26 디티알주식회사 Cnc gear grinding machine
CN102033508A (en) * 2010-12-01 2011-04-27 沈阳工业大学 Method for improving machining precision of contour of directly driven XY platform

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100929046B1 (en) * 2009-07-28 2009-11-26 디티알주식회사 Cnc gear grinding machine
CN102033508A (en) * 2010-12-01 2011-04-27 沈阳工业大学 Method for improving machining precision of contour of directly driven XY platform

Non-Patent Citations (3)

* Cited by examiner, † Cited by third party
Title
毕磊等: "基于一次指数平滑模型预测的轮廓误差补偿方法", 《合肥工业大学学报(自然科学版)》 *
王丽梅等: "基于遗传算法的直驱XY平台变增益交叉耦合控制", 《沈阳工业大学学报》 *
王丽梅等: "直接驱动XY平台轮廓误差分析及法向交叉耦合控制", 《电机与控制学报》 *

Cited By (20)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103414419A (en) * 2013-08-07 2013-11-27 沈阳工业大学 Double-linear-motor contour compensation device and method based on fuzzy RBF network sliding mode
CN103560722B (en) * 2013-11-16 2016-07-06 沈阳工业大学 A kind of permanent magnet linear synchronous motor controls device and method
CN103560722A (en) * 2013-11-16 2014-02-05 沈阳工业大学 Permanent magnet linear synchronous motor control device and method
CN103560721A (en) * 2013-11-16 2014-02-05 沈阳工业大学 Device and method for controlling gantry numerical control milling machine through double line permanent magnet synchronous motors
CN103560721B (en) * 2013-11-16 2015-10-28 沈阳工业大学 The device and method of gantry numerical control milling machine is controlled with bilinear permagnetic synchronous motor
CN104375458A (en) * 2014-10-15 2015-02-25 浙江工业大学 Plane contour trajectory tracking control method
CN104834219A (en) * 2015-05-08 2015-08-12 沈阳工业大学 PMLSM driven XY platform control method based on empirical mode decomposition, and system thereof
CN104834219B (en) * 2015-05-08 2017-08-29 沈阳工业大学 A kind of PMLSM driving XY platform courses method and system based on empirical mode decomposition
CN104977901A (en) * 2015-07-10 2015-10-14 沈阳工业大学 Triaxial motion platform improved intersecting coupling controller and method
CN104977901B (en) * 2015-07-10 2017-11-07 沈阳工业大学 Triaxial movement platform modified cross-coupling control device and method
CN105388840A (en) * 2015-12-24 2016-03-09 上海交通大学 Real-time self-adaptive contour error estimation method
CN105929791A (en) * 2016-05-03 2016-09-07 天津大学 Direct contour control method of plane rectangular coordinate motion system
CN105929791B (en) * 2016-05-03 2018-07-06 天津大学 The direct contour outline control method of plane rectangular coordinates kinematic system
CN108536096A (en) * 2018-04-11 2018-09-14 哈尔滨工业大学深圳研究生院 The three-D profile control method and device of task based access control polar coordinate system
CN110488749A (en) * 2019-09-11 2019-11-22 台州学院 A kind of the profile errors controller and its control method of multiaxial motion system
CN110488749B (en) * 2019-09-11 2020-08-21 台州学院 Contour error controller of multi-axis motion system and control method thereof
CN112462684A (en) * 2020-06-16 2021-03-09 宁波智能装备研究院有限公司 Contour tracking and bilateral synchronous cooperative control method and system for gantry platform
CN112462684B (en) * 2020-06-16 2021-10-01 宁波智能装备研究院有限公司 Contour tracking and bilateral synchronous cooperative control method and system for gantry platform
CN112965439A (en) * 2021-02-01 2021-06-15 华侨大学 Control method, device, equipment and storage equipment of electronic cam
CN112965439B (en) * 2021-02-01 2022-06-14 华侨大学 Control method, device, equipment and storage equipment of electronic cam

Also Published As

Publication number Publication date
CN102854840B (en) 2015-01-07

Similar Documents

Publication Publication Date Title
CN102854840A (en) Direct-driven XY table profile control method based on predictive control and cross coupling
CN102033508B (en) Method for improving machining precision of contour of directly driven XY platform
CN102591257B (en) Parameter curve cutter path oriented numerical control system contour error control method
Huo et al. Generalized Taylor series expansion for free-form two-dimensional contour error compensation
CN102385342B (en) Self-adaptation dynamic sliding mode controlling method controlled by virtual axis lathe parallel connection mechanism motion
CN100562823C (en) A kind of contour outline control method of complicated track
CN110515349B (en) Two-axis cross coupling controller algorithm of servo feeding system
CN102566500B (en) Straight line segment approximation node-based numerical control system contour error control method
Lou et al. Task polar coordinate frame-based contouring control of biaxial systems
CN101989080A (en) Method for realizing contour machining by using variable gain zero phase error tracking and disturbance observation
CN102637011B (en) Robust control method and system for directly driving numerical control platform based on coordinate transformation and parameter adjustment
CN102681489A (en) Control method for motion stability and outline machining precision of multi-shaft linkage numerical control system
CN102707666B (en) Motor-driven XY platform contour processing control device and method based on direction field
CN103809472A (en) Online integration of model-based optimization and model-less control
CN108062071B (en) Real-time measuring method for parameter curve track servo contour error
CN109901511A (en) A kind of control algolithm of servo-system profile errors
CN203061919U (en) High-speed high-precision multi-shaft PCB numerical control drill press
CN110601624A (en) Servo control device
CN104483897A (en) Direct-drive gantry type motion platform contour control device and method
CN105929791B (en) The direct contour outline control method of plane rectangular coordinates kinematic system
Kim et al. Simultaneous servo error pre-compensation and feedrate optimization with tolerance constraints using linear programming
CN110647105A (en) Limited control set model prediction contour control method suitable for double-shaft or three-shaft feed driving system
Liu et al. Real-time exact contour error calculation of NURBS tool path for contour control
CN110161966A (en) A kind of real-time detection method of multi-shaft interlocked profile errors
Wu et al. Fast NURBS interpolation based on the biarc guide curve

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20150107

Termination date: 20160924

CF01 Termination of patent right due to non-payment of annual fee