CN102851999A - Method for manufacturing dacron reinforcement wire woven pattern PVC compact base coiled material - Google Patents
Method for manufacturing dacron reinforcement wire woven pattern PVC compact base coiled material Download PDFInfo
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- CN102851999A CN102851999A CN201110180852XA CN201110180852A CN102851999A CN 102851999 A CN102851999 A CN 102851999A CN 201110180852X A CN201110180852X A CN 201110180852XA CN 201110180852 A CN201110180852 A CN 201110180852A CN 102851999 A CN102851999 A CN 102851999A
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Abstract
The invention relates to a method for manufacturing dacron reinforcement wire woven pattern PVC compact base coiled material. The floor raw material consists of (by weight) polyvinyl chloride resin 100 parts, diisononyl phthalate 30-35 parts, calcium carbonate 100 parts, thermal stabilizer 4-6 parts, modifier 2-4 parts and pigment 8-10 parts. The raw materials are subjected to PVC granulation, PVC particle pulverization, PVC particle sprinkling, tri-roller calendaring and post-stage treatment according to the formula, to obtain the PVC compact base coiled material. Compared with prior art, product manufactured by the method has higher compactness, stronger resistance to abrasion, clearer and natural pattern, wider application and more environment-friendly application. The obtained dacron reinforcement wire woven pattern PVC compact base coiled material has high plasticity, up-down permeation of the same material, homogeneous transparent heart effect and better base material dimension stability.
Description
Technical field
The present invention relates to a kind of floor, especially relate to the manufacture method of a kind of terylene reinforced yarn woven patterns PVC coiled material of the closely knit end.
Background technology
Along with China's expanding economy, pavement also is varied.The pavement majority is composite floor board on the market now, floor tile, carpet, PVC coiled material or sheet material.They have the use limitation of oneself.
The floor: contain formaldehyde more, not environmental protection, harmful, not water-fast, only applicable indoor.
Floor tile: feel is bad, and radiation is arranged, and sound-absorbing is poor, feels not high-grade.
Carpet: bad cleaning, shelter evil people and countenance evil practices, only applicable indoor.
PVC coiled material or sheet material: simply unchanged, feel to step down on the plastics, not high-grade.
Summary of the invention
Purpose of the present invention is exactly the manufacture method that the coiled material of the closely knit end of terylene reinforced yarn woven patterns PVC of a kind of wear-resisting, easy cleaning, noiselessness, environmental protection is provided in order to overcome the defective that above-mentioned prior art exists.
Purpose of the present invention can be achieved through the following technical solutions: the manufacture method of a kind of terylene reinforced yarn woven patterns PVC coiled material of the closely knit end is characterized in that the method may further comprise the steps:
(1) surface layer processing: innerly be processed to form the attached PVC thickener of the outside bag of multiply monomer by high tenacity polyester filament by warping and cross and mould, enter the 24M IR bake, at 170 ℃～190 ℃, oven dry, plasticizing, then cooling is formed by weaving at gripper machine, obtain different patterns, the woven pattern of different density degree;
(2) articulamentum: make the binder that contains crosslinking agent: with vinyl chloride-vinyl acetate resin 100 weight portions, dioctyl phthalate 70 weight portions, crosslinking agent 5 weight portions, promoter 1 weight portion is poured high speed dispersor into, and 1400r/min stirred 7 minutes, filter with 100 order screen packs, collect stand-by;
(3) end backing layer: with Corvic 100 weight portions, diisononyl phthalate 35～40 weight portions, calcium carbonate 150 weight portions, heat stabilizer 4～6 weight portions, modifier 2～4 weight portions, colorant 8～10 weight portions are produced the closely knit not foaming coiled of PVC at four-roll calender;
(4) applying processing: preheating is being arranged, the gluing group, the production line of applying group is with step (1) gained surface layer coating step (2) gained articulamentum, then preheating, close with the back end laminating, MULTILAYER COMPOSITE is produced coiled material product of the closely knit end of terylene reinforced yarn woven patterns PVC;
(5) UV surface treatment: with step (4) products obtained therefrom surface coating polyurethane, by the photochemical processor of UV ultraviolet ray, be solidificated in product surface, namely get product.
The described PVC paste formula of step (1) comprises following component and weight portion content: PVC paste resin 100, and 100, No. 200 solvent naphthas 12 of dioctyl phthalate, calcium carbonate 20, look sticks with paste 3, stabilizing agent 3.
Described look is stuck with paste one or more that comprise in titanium dioxide, former orchid, heat-resisting purplish red, dense black, rose-red, medium chrome yellow, phthalein viridescent, the phthalocyanine blue; Described stabilizing agent is selected from the Ca/Zn composite thermal stabilizer, one or more in the Ba/Zn composite thermal stabilizer.
The described crosslinking agent of step (2) comprises one or more in cumyl peroxide, benzoyl peroxide, di-tert-butyl peroxide, the di-isopropylbenzene hydroperoxide; Described promoter comprises one or more in 2-benzothiazolyl mercaptan, zine dimethyldithiocarbamate, the N-cyclohexyl-2-benzothiazole sulfonamide.
The described heat stabilizer of step (3) is selected from the Ca/Zn composite thermal stabilizer, one or more in the Ba/Zn composite thermal stabilizer; Described modifier is selected from one or more among modifier A CR-403, the modifier A CR-401; Described colorant comprises that titanium dioxide, former orchid, heat-resisting purplish red, dense black, rose-red, medium chrome yellow, phthalein are dark green, in the phthalocyanine blue one or more.
Terylene reinforced yarn woven patterns PVC of the present invention coiled material of the closely knit end: ABRASION RESISTANCE is stronger, easy cleaning, and the noiselessness pattern is clear and natural more, and the carpet effect is arranged, and uses more environmental protection, is widely used in office building, high-grade coffee bar, high-grade retail shop, hotel, VIP recreating facility etc.
Compared with prior art, the present invention has the following advantages:
1. surperficial UV processes.Wear-resisting, resistant, easy to clean.
2. pattern is abundant.Safety non-toxic does not produce formaldehyde.
3. good stability of the dimension is beneficial to and mats formation.
4. comfortable foot feeling is effectively anti-skidding.
5. excellent sound absorbing, noiselessness.
Description of drawings
Fig. 1 is the flow chart of the inventive method.
The specific embodiment
The present invention is described in detail below in conjunction with specific embodiment.
Embodiment 1
As shown in Figure 1, the manufacture method of a kind of terylene reinforced yarn woven patterns PVC coiled material of the closely knit end is characterized in that the method may further comprise the steps:
(1) surface layer processing:
High tenacity polyester filament is processed to form multiply monomer 500D by warping, then the PVC thickener is crossed and is moulded, the PVC paste formula is: PVC paste resin 100Kg, dioctyl phthalate 100Kg, No. 200 solvent naphtha 12Kg, calcium carbonate 20Kg, look stick with paste 3Kg (titanium dioxide, former orchid, heat-resisting purplish red mixed by weight 1: 1: 1), stabilizing agent 3Kg.Enter again the oven dry of 24M IR bake, plasticizing.(temperature 170,190,170 ℃) cross the chilled water cooling, and coolant-temperature gage is collected warping by macro-axis again less than 18 ℃, is divided into warp-wise, broadwise.Then be formed by weaving at gripper machine, can produce different patterns, the woven pattern of different density degree.
(2) make binder: vinyl chloride-vinyl acetate resin 100, dioctyl phthalate 70, coupling agent 5, promoter 1 is poured high speed dispersor into, and 1400r/min stirred 7 minutes, filtered with 100 order screen packs, collected stand-by.
(3) end backing layer: according to prescription Corvic (PVC) 100Kg, diisononyl phthalate (DINP) 35～40Kg, calcium carbonate 150Kg, heat stabilizer 4～6Kg, modifier 2～4Kg, dense black 2Kg, rose-red 2Kg, medium chrome yellow 4Kg.Produce the closely knit not foaming coiled of PVC at four-roll calender.
(4) applying processing: preheating is being arranged, the gluing group, the production line of applying group with step (1) gained semi-finished product by preheating, the described binder of surface layer coating step (2) is produced coiled material product of the closely knit end of terylene reinforced yarn woven patterns PVC in technical process such as hanging down the backing layer MULTILAYER COMPOSITE with step (3) gained.
(5) UV surface treatment: at step (4) products obtained therefrom surface coating high strength polyurethane, by the photochemical processor of UV ultraviolet ray, be solidificated in product surface.
Embodiment 2
The manufacture method of a kind of terylene reinforced yarn woven patterns PVC coiled material of the closely knit end, the method may further comprise the steps:
(1) surface layer processing: with PVC paste resin 100Kg, dioctyl phthalate 100Kg, No. 200 solvent naphtha 12Kg, calcium carbonate 20Kg, by heat-resisting purplish red, dense black, the rose-red look that mixes is stuck with paste 3Kg, Ca/Zn composite thermal stabilizer 2Kg, Ba/Zn composite thermal stabilizer 1Kg is mixed and made into the PVC thickener, and inside is processed to form multiply monomer 500D by high tenacity polyester filament by warping, the attached PVC thickener of its outside bag is crossed and is moulded, enter the 24M IR bake, at 170 ℃～190 ℃, oven dry, plasticizing, cooling, then be formed by weaving at gripper machine, obtain different patterns, the woven pattern of different density degree;
(2) articulamentum: make the binder that contains crosslinking agent: with vinyl chloride-vinyl acetate resin 100Kg, dioctyl phthalate 70Kg, oxidation diisopropylbenzene (DIPB) 5Kg, 2-benzothiazolyl mercaptan 1Kg pours high speed dispersor into, and 1400r/min stirred 7 minutes, filter with 100 order screen packs, collect stand-by;
(3) end backing layer: with Corvic 100Kg, diisononyl phthalate 35Kg, calcium carbonate 150Kg, Ca/Zn composite thermal stabilizer 4Kg, ACR-403 modifier 4Kg, titanium dioxide 2Kg, former blue 2Kg, heat-resisting purplish red 2Kg, dense black 2Kg, rose-red 2Kg produce the closely knit not foaming coiled of PVC at four-roll calender;
(4) applying processing: preheating is being arranged, the gluing group, the production line of applying group is with step (1) gained surface layer coating step (2) gained articulamentum, then preheating, close with step (3) gained back end laminating, MULTILAYER COMPOSITE is produced coiled material product of the closely knit end of terylene reinforced yarn woven patterns PVC;
(5) UV surface treatment: with step (4) products obtained therefrom surface coating polyurethane, by the photochemical processor of UV ultraviolet ray, be solidificated in product surface, namely get product.
Embodiment 3
The manufacture method of a kind of terylene reinforced yarn woven patterns PVC coiled material of the closely knit end, the method may further comprise the steps:
(1) surface layer processing: with PVC paste resin 100Kg, dioctyl phthalate 100Kg, No. 200 solvent naphtha 12Kg, calcium carbonate 20Kg, by dense black, rose-red, medium chrome yellow, phthalein is dark green, phthalocyanine blue was by weight 1: 1: 0.5: the look that mixes at 0.3: 0.5 is stuck with paste 3Kg, Ca/Zn composite thermal stabilizer 3Kg is mixed and made into the PVC thickener, and inside is processed to form multiply monomer 500D by high tenacity polyester filament by warping, the attached PVC thickener of its outside bag is crossed and is moulded, enter the 24M IR bake, at 170 ℃～190 ℃, oven dry, plasticizing, cooling, then be formed by weaving at gripper machine, obtain different patterns, the woven pattern of different density degree;
(2) articulamentum: make the binder that contains crosslinking agent: with vinyl chloride-vinyl acetate resin 100Kg, dioctyl phthalate 70Kg, benzoyl peroxide 1Kg, di-tert-butyl peroxide 2Kg, di-isopropylbenzene hydroperoxide 2Kg, zine dimethyldithiocarbamate 0.5Kg, N-cyclohexyl-2-benzothiazole sulfonamide 0.5Kg, pour high speed dispersor into, 1400r/min stirred 7 minutes, filtered with 100 order screen packs, collected stand-by;
(3) end backing layer: with Corvic 100Kg, diisononyl phthalate 35～40Kg, calcium carbonate 150Kg, Ca/Zn composite thermal stabilizer 3Kg, Ba/Zn composite thermal stabilizer 3Kg, ACR-403 modifier 1Kg, ACR-401 modifier 1Kg, medium chrome yellow 3Kg, the dark green 2Kg of phthalein, dense black 2Kg, rose-red 2Kg produce the closely knit not foaming coiled of PVC at four-roll calender;
(4) applying processing: preheating is being arranged, the gluing group, the production line of applying group is with step (1) gained surface layer coating step (2) gained articulamentum, then preheating, close with step (3) gained back end laminating, MULTILAYER COMPOSITE is produced coiled material product of the closely knit end of terylene reinforced yarn woven patterns PVC;
(5) UV surface treatment: with step (4) products obtained therefrom surface coating polyurethane, by the photochemical processor of UV ultraviolet ray, be solidificated in product surface, namely get product.
Claims (5)
1. the manufacture method of the coiled material of the closely knit end of terylene reinforced yarn woven patterns PVC is characterized in that the method may further comprise the steps:
(1) surface layer processing: innerly be processed to form the attached PVC thickener of the outside bag of multiply monomer by high tenacity polyester filament by warping and cross and mould, enter the 24M IR bake, at 170 ℃～190 ℃, oven dry, plasticizing, then cooling is formed by weaving at gripper machine, obtain different patterns, the woven pattern of different density degree;
(2) articulamentum: make the binder that contains crosslinking agent: with vinyl chloride-vinyl acetate resin 100 weight portions, dioctyl phthalate 70 weight portions, crosslinking agent 5 weight portions, promoter 1 weight portion is poured high speed dispersor into, and 1400r/min stirred 7 minutes, filter with 100 order screen packs, collect stand-by;
(3) end backing layer: with Corvic 100 weight portions, diisononyl phthalate 35～40 weight portions, calcium carbonate 150 weight portions, heat stabilizer 4～6 weight portions, modifier 2～4 weight portions, colorant 8～10 weight portions are produced the closely knit not foaming coiled of PVC at four-roll calender;
(4) applying processing: preheating is being arranged, the gluing group, the production line of applying group is with step (1) gained surface layer coating step (2) gained articulamentum, then preheating, close with the back end laminating, MULTILAYER COMPOSITE is produced coiled material product of the closely knit end of terylene reinforced yarn woven patterns PVC;
(5) UV surface treatment: with step (4) products obtained therefrom surface coating polyurethane, by the photochemical processor of UV ultraviolet ray, be solidificated in product surface, namely get product.
2. the manufacture method of terylene reinforced yarn woven patterns PVC according to claim 1 coiled material of the closely knit end, it is characterized in that, the described PVC paste formula of step (1) comprises following component and weight portion content: PVC paste resin 100, dioctyl phthalate 100, No. 200 solvent naphthas 12, calcium carbonate 20, look sticks with paste 3, stabilizing agent 3.
3. the manufacture method of terylene reinforced yarn woven patterns PVC according to claim 2 coiled material of the closely knit end, it is characterized in that described look is stuck with paste one or more that comprise in titanium dioxide, former orchid, heat-resisting purplish red, dense black, rose-red, medium chrome yellow, phthalein viridescent, the phthalocyanine blue; Described stabilizing agent is selected from the Ca/Zn composite thermal stabilizer, one or more in the Ba/Zn composite thermal stabilizer.
4. the manufacture method of terylene reinforced yarn woven patterns PVC according to claim 1 coiled material of the closely knit end, it is characterized in that the described crosslinking agent of step (2) comprises one or more in cumyl peroxide, benzoyl peroxide, di-tert-butyl peroxide, the di-isopropylbenzene hydroperoxide; Described promoter comprises one or more in 2-benzothiazolyl mercaptan, zine dimethyldithiocarbamate, the N-cyclohexyl-2-benzothiazole sulfonamide.
5. the manufacture method of terylene reinforced yarn woven patterns PVC according to claim 1 coiled material of the closely knit end is characterized in that, the described heat stabilizer of step (3) is selected from the Ca/Zn composite thermal stabilizer, one or more in the Ba/Zn composite thermal stabilizer; Described modifier is selected from one or more among modifier A CR-403, the modifier A CR-401; Described colorant comprises that titanium dioxide, former orchid, heat-resisting purplish red, dense black, rose-red, medium chrome yellow, phthalein are dark green, in the phthalocyanine blue one or more.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110180852XA CN102851999A (en) | 2011-06-29 | 2011-06-29 | Method for manufacturing dacron reinforcement wire woven pattern PVC compact base coiled material |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201110180852XA CN102851999A (en) | 2011-06-29 | 2011-06-29 | Method for manufacturing dacron reinforcement wire woven pattern PVC compact base coiled material |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103144325A (en) * | 2013-03-25 | 2013-06-12 | 南通亿华塑胶有限公司 | Manufacturing technique of high-strength environment-friendly decorative wall cloth |
| CN107776084A (en) * | 2017-09-30 | 2018-03-09 | 浙江晶通塑胶有限公司 | Resiliently-mounted floor and preparation method thereof |
| CN110372970A (en) * | 2019-07-24 | 2019-10-25 | 苏州贝斯特装饰新材料有限公司 | A kind of high viscosity, low-shearing force environment-friendly type PVC paste |
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|---|---|---|---|---|
| JPS58183254A (en) * | 1982-04-20 | 1983-10-26 | 東洋リノリユ−ム株式会社 | Manufacture of durable floor material |
| CN1404989A (en) * | 2002-11-12 | 2003-03-26 | 四川金路集团股份有限公司 | Decorative wall leather and its making method |
| CN1919959A (en) * | 2006-09-11 | 2007-02-28 | 夏祥东 | Laminated series macromolecule water-proofing material |
| CN101333772A (en) * | 2008-07-23 | 2008-12-31 | 黄金明 | Novel process for making material for PVC pneumatic boat |
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2011
- 2011-06-29 CN CN201110180852XA patent/CN102851999A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS58183254A (en) * | 1982-04-20 | 1983-10-26 | 東洋リノリユ−ム株式会社 | Manufacture of durable floor material |
| CN1404989A (en) * | 2002-11-12 | 2003-03-26 | 四川金路集团股份有限公司 | Decorative wall leather and its making method |
| CN1919959A (en) * | 2006-09-11 | 2007-02-28 | 夏祥东 | Laminated series macromolecule water-proofing material |
| CN101333772A (en) * | 2008-07-23 | 2008-12-31 | 黄金明 | Novel process for making material for PVC pneumatic boat |
Non-Patent Citations (2)
| Title |
|---|
| 《山东化工》 20051231 辛爱娟 "卷材涂料用树脂的现状及研究进展" 第19-22页 1-5 第34卷, 第6期 * |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103144325A (en) * | 2013-03-25 | 2013-06-12 | 南通亿华塑胶有限公司 | Manufacturing technique of high-strength environment-friendly decorative wall cloth |
| CN103144325B (en) * | 2013-03-25 | 2015-07-29 | 南通亿华塑胶有限公司 | The production technology of High-strength environment-friendlydecorative decorative wall cloth |
| CN107776084A (en) * | 2017-09-30 | 2018-03-09 | 浙江晶通塑胶有限公司 | Resiliently-mounted floor and preparation method thereof |
| CN110372970A (en) * | 2019-07-24 | 2019-10-25 | 苏州贝斯特装饰新材料有限公司 | A kind of high viscosity, low-shearing force environment-friendly type PVC paste |
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