CN102850945A - Fusion bonding method of plastic film - Google Patents
Fusion bonding method of plastic film Download PDFInfo
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- CN102850945A CN102850945A CN2012103754139A CN201210375413A CN102850945A CN 102850945 A CN102850945 A CN 102850945A CN 2012103754139 A CN2012103754139 A CN 2012103754139A CN 201210375413 A CN201210375413 A CN 201210375413A CN 102850945 A CN102850945 A CN 102850945A
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- conductive material
- material net
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Abstract
The invention discloses a bonding material and equipment of a plastic film and particularly aims at the field large-area engineering construction. Portable electromagnetic heating equipment provides heating energy for a magnetic-conductivity material net (020) so that the magnetic-conductivity material net (020) completes the fusion bonding of the plastic film. The magnetic-conductivity material net (020) is arranged between an upper film lap joint (011) of an upper film (010) and a lower film lap joint (031) of a lower film (030), the portable electromagnetic heating equipment is moved and operated on the upper film lap joint (011) of the plastic film with the bonding requirement, high-frequency pulse electromagnetic heating power is transmitted through the portable electromagnetic heating equipment and acts on the magnetic-conductivity material net (020) so that vortexes are generated for heating, the contact surface of the lower film lap joint (031) and the upper film lap joint (011) which are in contact with the magnetic-conductivity material net (020) can generate partial fusion through the heat, and further, the fusion bonding of the plastic film is completed. The bonding material and the equipment can also be applied to the fusion bonding of plastic plates in the same way.
Description
Technical field
The present invention relates to a kind of plasticity-film bonding method, material and equipment, especially bonding for the fusion of the moldable film in the waterproof that environmental requirement is arranged, the stoppage engineering construction.
Background technology
Water resources problems is well-known, and water saving has become our state basic policy.In order to increase income and decrease expenditure, people have built a large amount of retainings, diversion, water lift engineering, and for reducing retaining and the water conveyance loss of water resources, seepage control project is absolutely necessary.
Some need the facility of impervious leakage-stopping housing basement, methane-generating pit, pollutent antiseepage pond etc., and the agriculture production facilities such as pattern plastic warmhouse booth that developed rapidly in recent years, and they equally also exist the bonding problem of plastics film.
The geotextile that the hydro project antiseepage is adopted, the plastics film of daily production, living needs etc., they all are that plastic plastics film forms in essence, the bonding of plastics film mainly is to adopt tackiness agent to carry out bonding method at present, tackiness agent is the Chemicals of being made by the number of chemical raw material, certain toxicity is nearly all arranged, in the engineering that environmental protection is had requirement, use tackiness agent to carry out bonding construction quality being had negative effect, relate in particular to people's sphere of life aspect.
On the other hand, aspect bonding quality, quality and consumption to tackiness agent are had relatively high expectations, when the tensile strength of plastics film equates with the shank adhesion strength, can reach the optimum balance of quality and cost, but in normal engineering construction, be very inaccessible, in order to guarantee whole construction quality, tend to cause the waste of material.
Again on the one hand, stick with glue the bonding method of agent the environmental requirement of constructing is also had certain requirement, use normal under some tackiness agent normal temperature, the words that temperature is low just need special processing, some tackiness agent must heat use, and in the construction these materials toxicity larger, workmen's healthy meeting is caused to a certain degree injury.
Summary of the invention
The bonding of plasticity-film is the organism tackiness agent that utilizes chemical process to produce in waterproof, the stoppage engineering at present, nearly all contains poisonous composition, and is difficult in the construction grasping best tackiness agent usage quantity, the waste that easily causes quality problems or produce tackiness agent; Secondly weather environment also can affect greatly construction; More important question is that can pollute environment, especially can workmen's physical and mental health be caused damage.
The present invention adopts following technical scheme:
Scheme comprises two portions content: material magnetic conductive material net (020) and Portable electromagnetic heating installation that the plasticity-film is bonding.
Magnetic conductive material net (020) is comprised of the less magnetic conductive metal material of resistivity, is to use as a kind of adhesives of plasticity-film.
The Portable electromagnetic heating installation is used for to magnetic conductive material net (020) conveying capacity, its Circuits System can become the transformation of electrical energy that the multiple power sources such as civil power, accumulator jar provide the high-power high-frequency pulse, drives electromagnetic power power winding (102) output high-frequency impulse electromagnetic power.
The base plate of Portable electromagnetic heating installation (100) is comprised of insulating base (101) and electromagnetic power power winding (102).High-power high-frequency pulsed drive electromagnetic power power winding (102) sends by insulating base (101), load and circuit part is thoroughly isolated, to guarantee Electrical Safety.
The high-frequency impulse electromagnetic power runs into magnetic conductive material, especially the magnetic conductive material net (020) that the magnetic conductive metal material that resistivity is less is made, will make it obtain the high-frequency impulse electromagnetic power and produce eddy current, become the load of electromagnetic power power winding (102); If there is not within the specific limits the magnetic conductive metal material, the Portable electromagnetic heating installation just is in no cargo conditions.
Magnetic conductive material net (020) places the centre of lower film lapping (031) of upper film lapping (011) and lower film (030) of the upper film (010) of plasticity-film, the Portable electromagnetic heating installation is at the upper move operation of the upper film lapping (011) of plasticity-film, the high-frequency impulse electromagnetic power of its transmission passes through the plasticity-membrane action of overlap in magnetic conductive material net (020), make magnetic conductive material net (020) produce eddy current and generate heat, the heat that produces can make the upper film lapping (011) that is in contact with it and the contact surface generating portion of lower film lapping (031) melt, and then it is bonding to finish the fusion of plasticity-film.
Because the heat that magnetic conductive material net (020) produces is limited in the centre of two blocks of plastics films, outwards distribute slowly, it is bonding that energy seldom just can be finished the fusion of plasticity-film, energy-conservationly makes things convenient for again.
Also need to be equipment configuration infrared measurement of temperature circuit probe, survey the temperature of magnetic conductive material net (020), the automatic control circuit of equipment is adjusted the high-frequency impulse electromagnetic power of transmission automatically according to this temperature, make magnetic conductive material net (020) reach specified working temperature.
Magnetic conductive material net (020) needs that also certain intensity is arranged, and its thickness wiry is relevant with the characteristic and the thickness that need bonding upper film (010) and lower film (030) with the mesh size.Suitable wire diameter and mesh size can make the fusion adhesive effect of plasticity-film better.
The fusion of plasticity-film of the present invention is bonding can repeatedly to be repeated, and the butt junction position can't harm reparation, with convenient construction.
Can carry out bonding planar non-magnetic organism material by the method for fusion, with identical method, utilize magnetic conductive material net (020) also can fuse it bonding.
The present invention compares with the technology that adopts the bonding plasticity-film of tackiness agent has obvious cost advantage, especially the magnetic conductive material net that adopts environmental protection, nontoxic magnetic conductive material to make, material source or production technology all are relatively easy to, be applied in people produce, in the retaining of water resources that life is closely bound up, water delivery process, the economic and social benefit of its generation can't be estimated.
Description of drawings
Fig. 1 is the bonding overlap joint material structure schematic diagram of plasticity-film, the upper film of 010-, the upper film lapping of 011-, film under the 020-, film lapping under the 021-;
Fig. 2 is the electromagnetic heating power emission baseboard material structural representation of Portable electromagnetic heating installation, 100-base plate, 101-insulating base, 102-electromagnetic power power winding.
Embodiment
As depicted in figs. 1 and 2, magnetic conductive material net (020) is the Web materials that adopts environmental protection, nontoxic magnetic conductive metal material to make, and is that the adhesives as a kind of plasticity-film uses.
Magnetic conductive material net (020) is the magnetic conductive metal silk weaving one-tenth by some strength, and its thickness wiry is relevant with characteristic and the thickness of the upper film (010) that needs bonding plasticity-film and lower film (030) with the mesh size.Suitable wire diameter and mesh size can make the plasticity-film reach best adhesive effect.
The Portable electromagnetic heating installation is that the principle of work with reference to electromagnetic oven manufactures and designs, and comprises that the parts such as power source circuit, high-power high-frequency pulse conversion circuit, infrared measurement of temperature circuit, automatic control circuit, base plate, device housings form.
The base plate (100) of device is comprised of insulating base (101) and electromagnetic power power winding (102).Insulating base (101) is to be made by the non-magnetic material of insulation.Electromagnetic power power winding (102) carries out coiling according to the planeform of base plate (100).High-power high-frequency pulsed drive electromagnetic power power winding (102) sends the high-frequency electromagnetic pulse power.
Magnetic conductive material net (020) places the centre of upper film lapping (011) with the lower film lapping (031) of lower film (030) of the upper film (010) that needs bonding plasticity-film, the Portable electromagnetic heating installation is move operation on the upper film lapping (011) of plasticity-film, the high-power high-frequency emp is transmitted heating power by it, act on the middle magnetic conductive material net (020) of plasticity-film, make magnetic conductive material produce eddy current and generate heat, the heat that produces can make the upper film lapping (011) that is in contact with it and the contact surface generating portion of lower film lapping (031) melt, and then it is bonding to finish the fusion of plasticity-film.
The probe of infrared measurement of temperature circuit is distributed on the insulating base (101), avoids electromagnetic power power winding (102) on the impact of temperature measurement result.
Automatic control circuit is according to the temperature of the magnetic conductive material net (020) of infrared measurement of temperature circuit acquisition, and the output of control electromagnetic power makes magnetic conductive material net (020) reach specified working temperature.
Magnetic conductive material net (020) can be made into independently product, also can be produced on together with plastic material, can also be produced on together with an end of plasticity-film, is advisable so that use.
The geotextile etc. that the plasticity-film can be plastic plate also, comprise plastic material can be carried out bonding planar non-magnetic organism material by the method for fusion.
This embodiment is a specific embodiment, does not represent that the present invention only has this a kind of embodiment.
Claims (10)
1. a plasticity-film is bonding, it is characterized in that: magnetic conductive material net (020) is as the adhesives of plasticity-film, place the centre of upper film lapping (011) with the lower film lapping (031) of lower film (030) of upper film (010) that need to be bonding, magnetic conductive material net (020) can absorbing high-frequency pulse electromagnetic power heating, make the plasticity-film contact surface partial melting that is in contact with it and fuse bonding.
2. plasticity-film according to claim 1 is characterized in that: described plasticity-film is to carry out bonding planar non-magnetic organism material by the method for fusion.
3. adhesives according to claim 1 and 2, it is characterized in that: the magnetic conductive material net (020) of described adhesives is the Web materials of being made by environmental protection, nontoxic magnetic conductive metal material.
4. magnetic conductive material net according to claim 3 is characterized in that: the wire diameter of described magnetic conductive material net (020) is relevant with characteristic and thickness that needs fuse bonding plasticity-film with the mesh size.
5. magnetic conductive material net according to claim 3 is characterized in that: described magnetic conductive material net (020) is that the lower film lapping (031) with the upper film lapping (011) of upper film (010) or lower film (030) is produced on.
6. magnetic conductive material net according to claim 3, it is characterized in that: described magnetic conductive material net (020) is self-existent.
7. magnetic conductive material net according to claim 3, it is characterized in that: the bonding operation of described fusion can repeatedly repeat, and the defective at bonding position be can't harm reparation.
8. a kind of Portable electromagnetic heating installation according to claim 1, comprise power source circuit, the high-power high-frequency pulse conversion circuit, automatic control circuit, device housings, it is characterized in that: the Portable electromagnetic heating installation can see through the upper film lapping (011) of plasticity-film, transmits high-frequency impulse electromagnetism heating power to magnetic conductive material net (020).
9. described Portable electromagnetic heating installation according to claim 8, it is characterized in that: the Portable electromagnetic heating installation can be mobile in the upper film lapping (011) of plasticity-film, and the fusion of finishing successively large-area plasticity-film is bonding.
10. described Portable electromagnetic heating installation according to claim 8, it is characterized in that: device also has the infrared measurement of temperature parts, automatic detection is heated the temperature of the magnetic conductive material net (020) of part, automatic control high frequency pulse electromagnetic power is operated on the specified working temperature magnetic conductive material net (020).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN2012103754139A CN102850945A (en) | 2012-10-08 | 2012-10-08 | Fusion bonding method of plastic film |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN2012103754139A CN102850945A (en) | 2012-10-08 | 2012-10-08 | Fusion bonding method of plastic film |
Related Child Applications (6)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN2013100356539A Division CN103152886A (en) | 2012-10-08 | 2012-10-08 | Magnetic conductivity metal net for fusion and bonding of plastic thin film |
CN 201310094398 Division CN103203868A (en) | 2012-10-08 | 2012-10-08 | Self-heating material net for plastic film bonding |
CN201310035362XA Division CN103228070A (en) | 2012-10-08 | 2012-10-08 | Adjustable thermostatic electromagnetic heating equipment |
CN 201310035571 Division CN103146313A (en) | 2012-10-08 | 2012-10-08 | Fusing splice method of plastic thin films |
CN2013100943970A Division CN103203867A (en) | 2012-10-08 | 2012-10-08 | Plastic film adhesive-free bonding technology |
CN 201310094399 Division CN103203869A (en) | 2012-10-08 | 2012-10-08 | Thermostatic electromagnetic induction heating unit |
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CN102850945A true CN102850945A (en) | 2013-01-02 |
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CN2012103754139A Pending CN102850945A (en) | 2012-10-08 | 2012-10-08 | Fusion bonding method of plastic film |
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Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS57178823A (en) * | 1981-04-30 | 1982-11-04 | Matsushita Electric Works Ltd | Induction bonding method |
CN1557628A (en) * | 2004-02-11 | 2004-12-29 | 哈尔滨工业大学 | Ultrasonic vibration assisting resistance implantation welding method for thermoplastic resin base composite material |
CN1651224A (en) * | 2005-01-31 | 2005-08-10 | 上海汽车工业(集团)总公司汽车工程研究院 | Welding method of thermo plastic plastics |
-
2012
- 2012-10-08 CN CN2012103754139A patent/CN102850945A/en active Pending
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS57178823A (en) * | 1981-04-30 | 1982-11-04 | Matsushita Electric Works Ltd | Induction bonding method |
CN1557628A (en) * | 2004-02-11 | 2004-12-29 | 哈尔滨工业大学 | Ultrasonic vibration assisting resistance implantation welding method for thermoplastic resin base composite material |
CN1651224A (en) * | 2005-01-31 | 2005-08-10 | 上海汽车工业(集团)总公司汽车工程研究院 | Welding method of thermo plastic plastics |
Non-Patent Citations (1)
Title |
---|
张胜玉: ""聚合物基复合材料及其焊接"", 《外国塑料》, no. 3, 30 September 2000 (2000-09-30), pages 25 - 29 * |
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Application publication date: 20130102 |