CN102848484A - Multi-component foaming machine system used in coreboard production line, and controlling method thereof - Google Patents
Multi-component foaming machine system used in coreboard production line, and controlling method thereof Download PDFInfo
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- CN102848484A CN102848484A CN2012103326278A CN201210332627A CN102848484A CN 102848484 A CN102848484 A CN 102848484A CN 2012103326278 A CN2012103326278 A CN 2012103326278A CN 201210332627 A CN201210332627 A CN 201210332627A CN 102848484 A CN102848484 A CN 102848484A
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Abstract
The invention discloses a multi-component foaming machine system used in a coreboard production line, and a controlling method thereof. The system comprises: a polyhydric alcohol output device, an isocyanate output device, a catalyst output device, a foaming agent output device, a mass flow meter device, a first high-pressure mixing device, and a second high-pressure mixing device. The mass flow meter device is used for controlling the flow and mass of materials outputted from the polyhydric alcohol output device, the isocyanate output device, the catalyst output device, and the foaming agent output device according to environmental data collected in advance. The first high-pressure mixing device is sued for carrying out a premixing treatment upon outputted catalyst material, forming agent material, and polyhydric alcohol material. The second high-pressure mixing device is used for mixing the material obtained from the first high-pressure mixing device with an outputted isocyanate material, such that polyurethane foam is obtained. With the system and the method provided by the invention, production requirements can be satisfied under great changes of external conditions.
Description
Technical field
The present invention relates to the construction material production technical field, relate in particular to a kind of many components foaming machine system and control method thereof for the battenboard production line.
Background technology
Battenboard is comprised of the heat insulation inner core of macromolecule and the fire proofing of two-layer forming metal panel (or other materials panel) and direct foaming, slaking moulding in the middle of panel.The battenboard finished product has the installation of being convenient to, lightweight, the characteristics such as efficient, is widely used.According to the difference of core, battenboard can be divided into rock wool/glass silk flosssilk wadding battenboard and polyurethane (PU) battenboard etc.
At present, the battenboard production line generally adopts two component foaming machines, and two components are respectively polyalcohol (claim not only white material) and isocyanates (but also claim black expect).When change of external conditions, unique what can change can only be ratio and the speed of production of two components, and the flexibility of adjusting is very limited, inapplicable existing battenboard production line.
Therefore, exist two component foaming machines can not adjust flexibly according to external condition the problem of inapplicable existing battenboard production line in the prior art.
Summary of the invention
Main purpose of the present invention is to provide a kind of many components foaming machine system and control method thereof for the battenboard production line, the problem that can not adjust flexibly according to external condition to solve two component foaming machines that prior art exists, wherein:
The many components foaming machine system that is used for the battenboard production line according to the embodiment of the invention comprises: polyalcohol output device, isocyanates output device, catalyst output device, blowing agent output device, mass flow meter devices, the first high pressure mixing device, the second high pressure mixing device, wherein:
Mass flow meter devices is for flow and the quality of controlling described polyalcohol output device, isocyanates output device, catalyst output device and blowing agent output device outputting material according to the environmental data that gathers in advance; The first high pressure mixing device, be used for will output catalyst feed and the blowing agent material of output, carry out premixed with the polyol mass of output and process; The second high pressure mixing device is used for and will through the material of described the first high pressure mixing device mixed processing and the isocyanates mixing of materials of output, obtains polyurethane foam.
Wherein, this system also comprises: flusher, the polyurethane foam that is used for producing is sprayed at the surface layer plate.
Wherein, this system also comprises: be used for carrying the mobile device of described the second high pressure mixing device and described flusher, described mobile device is controlled to be moved back and forth in scope is set.
Wherein, described environmental data comprises following one or a combination set of: temperature data, humidity data.
Control method according to the many components foaming machine system that is used for the battenboard production line of the embodiment of the invention comprises: according to flow and the quality of polyol mass, isocyanates material, catalyst feed and the blowing agent material of the environmental data control output that gathers in advance; With catalyst feed and the blowing agent material of output, carry out premixed with polyol mass and process; To through the material of premixed processing and the isocyanates mixing of materials of output, obtain polyurethane foam.
Wherein, the method also comprises: the polyurethane foam that produces is sprayed on the surface layer plate.
Wherein, the method also comprises: controlled moving back and forth in scope is set carries out described the polyurethane foam that produces being sprayed at step on the surface layer plate.
Wherein, described environmental data comprises following one or a combination set of: temperature data, humidity data.
According to technical scheme of the present invention, according to the variation on-line control catalyst of the environmental conditions such as ambient temperature, humidity and blowing agent and the flexible ratio of the black material of control and white material, satisfy in the situation that external condition alters a great deal still can meet the needs of production.
Description of drawings
Accompanying drawing described herein is used to provide a further understanding of the present invention, consists of the application's a part, and illustrative examples of the present invention and explanation thereof are used for explaining the present invention, do not consist of improper restriction of the present invention.In the accompanying drawings:
Fig. 1 is the structured flowchart according to many components foaming machine system of the embodiment of the invention;
Fig. 2 is the structured flowchart of many components foaming machine system according to another embodiment of the present invention;
Fig. 3 is the flow chart according to the control method of many components foaming machine system of the embodiment of the invention.
The specific embodiment
For making the purpose, technical solutions and advantages of the present invention clearer, below in conjunction with drawings and the specific embodiments, the present invention is described in further detail.
According to embodiments of the invention, provide a kind of many components foaming machine system for the battenboard production line.With reference to figure 1, this system comprises: polyalcohol output device 10, isocyanates output device 20, catalyst output device 30, blowing agent output device 40, mass flow meter devices 50, the first high pressure mixing device 60, the second high pressure mixing device 70.
According to many components foaming machine system of the embodiment of the invention, comprise the material output device of four components, be specially: polyalcohol output device 10 is used for output polyol mass (claiming again white material); Isocyanates output device 20 is used for output isocyanates material (claiming again black material); Catalyst output device 30 is used for the output catalyst material; And blowing agent output device 40, be used for output blowing agent material.During real work, the material of four components is positioned over respectively in separately the batch can, and each batch can connects with corresponding output device respectively, under the control of mass flow meter devices 50, according to the flow and the quality outputting material that arrange.Preferably, above-mentioned output device is high-pressure metering pump.
Because the material of each component is subjected to such environmental effects larger when reacting, therefore before foaming machine work, need to gather current environmental data, such as: temperature data and/or humidity data, running parameter etc.
In one embodiment of the invention, each output device correspondence arranges a mass flow meter devices 50, and output device corresponding to each mass flow meter devices 50 control.Continuation is with reference to figure 1, and mass flow meter devices 50 is connected with polyalcohol output device 10, isocyanates output device 20, catalyst output device 30, blowing agent output device 40 respectively.Each mass flow meter devices 50 is according to flow and the quality of corresponding described polyalcohol output device 10, isocyanates output device 20, catalyst output device 30 and blowing agent output device 40 outputting materials of the environmental data control that gathers, to satisfy the requirement of producing.
The first high pressure mixing device 60 is connected with the blowing agent output device with polyalcohol output device 10, catalyst output device 30 respectively and is connected.Change-over switch control polyalcohol, catalyst and three kinds of materials of blowing agent loop back between the tank and switch entering the first high pressure mixing device (pre-mixing apparatus) and independent component.After change-over switch is controlled above-mentioned three kinds of materials and is entered the first high pressure mixing device 60, the first high pressure mixing device 60 with catalyst feed and blowing agent material, carry out premixed with polyol mass and process.
The second high pressure mixing device 70 is connected with the isocyanates output device with the first high pressure mixing device 60 respectively and is connected, be used for and through the material of the first high pressure mixing device 60 mixed processing and the isocyanates mixing of materials of isocyanates output device 20 outputs, obtain polyurethane foam.
By above-mentioned processing, can be according to the variation on-line control catalyst of the environmental conditions such as ambient temperature, humidity and blowing agent and the flexible ratio of the black material of control and white material, satisfy in the situation that external condition alters a great deal still can meet the needs of production.
Continuation is with reference to figure 2, and on the basis of Fig. 1, this system also comprises: flusher 80, the polyurethane foam that is used for producing is sprayed at the surface layer plate.
In one embodiment of the invention, above-mentioned the second high pressure mixing device 70 and flusher 80 are arranged in the mobile device 90, and mobile device 90 is controlled to be moved back and forth in scope is set.Like this, when the template of laminate changes, just can in time adjust the distance between flusher and the two crawler belt face to face, reach good foaming effect.
According to embodiments of the invention, also provide a kind of control method of the many components foaming machine system for the battenboard production line.
With reference to figure 3, the control method of many components foaming machine of the present invention system comprises:
Step S302 is according to flow and the quality of polyol mass, isocyanates material, catalyst feed and the blowing agent material of the environmental data control output that gathers in advance; It is following one or a combination set of that described environmental data comprises: temperature data, humidity data.
Step S304 is with catalyst feed and the blowing agent material of output, carry out premixed with polyol mass and process.
Step S306 will through the material of premixed processing and the isocyanates mixing of materials of output, obtain polyurethane foam.
Step S308 is sprayed at the polyurethane foam that produces on the surface layer plate.This step is that controlled moving back and forth in scope is set carried out.
The operating procedure of method of the present invention is corresponding with the architectural feature of system, can cross-reference, give unnecessary details no longer one by one.
In sum, by above-mentioned processing, can be according to the variation on-line control catalyst of the environmental conditions such as ambient temperature, humidity and the ratio of blowing agent, thereby can control flexibly the Parameter Conditions such as reaction speed, foaming distance, reaction time of black material and white material, satisfy in the situation that external condition alters a great deal still can meet the needs of production.
The above is embodiments of the invention only, is not limited to the present invention, and for a person skilled in the art, the present invention can have various modifications and variations.Within the spirit and principles in the present invention all, any modification of doing, be equal to replacement, improvement etc., all should be included within the claim scope of the present invention.
Claims (8)
1. many components foaming machine system that is used for the battenboard production line, it is characterized in that, described many components foaming machine system comprises: polyalcohol output device, isocyanates output device, catalyst output device, blowing agent output device, mass flow meter devices, the first high pressure mixing device, the second high pressure mixing device, wherein:
Described mass flow meter devices is for flow and the quality of controlling described polyalcohol output device, isocyanates output device, catalyst output device and blowing agent output device outputting material according to the environmental data that gathers in advance;
The first high pressure mixing device, be used for will output catalyst feed and the blowing agent material of output, carry out premixed with the polyol mass of output and process;
The second high pressure mixing device is used for and will through the material of described the first high pressure mixing device mixed processing and the isocyanates mixing of materials of output, obtains polyurethane foam.
2. system according to claim 1 is characterized in that, also comprises:
Flusher, the polyurethane foam that is used for producing is sprayed at the surface layer plate.
3. system according to claim 2 is characterized in that, also comprises:
Be used for carrying the mobile device of described the second high pressure mixing device and described flusher, described mobile device is controlled to be moved back and forth in scope is set.
4. system according to claim 1 is characterized in that, it is following one or a combination set of that described environmental data comprises: temperature data, humidity data.
5. a control method that is used for many components foaming machine system of battenboard production line is characterized in that, comprising:
Control flow and the quality of polyol mass, isocyanates material, catalyst feed and the blowing agent material of output according to the environmental data that gathers in advance;
With catalyst feed and the blowing agent material of output, carry out premixed with polyol mass and process;
To through the material of premixed processing and the isocyanates mixing of materials of output, obtain polyurethane foam.
6. method according to claim 5 is characterized in that, also comprises:
The polyurethane foam that produces is sprayed on the surface layer plate.
7. method according to claim 6 is characterized in that, also comprises:
Controlled moving back and forth in scope is set carries out described the polyurethane foam that produces being sprayed at step on the surface layer plate.
8. method according to claim 5 is characterized in that, it is following one or a combination set of that described environmental data comprises: temperature data, humidity data.
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| CN201210332627.8A CN102848484B (en) | 2012-09-10 | 2012-09-10 | Multi-component foaming machine system used in coreboard production line, and controlling method thereof |
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| CN201210332627.8A CN102848484B (en) | 2012-09-10 | 2012-09-10 | Multi-component foaming machine system used in coreboard production line, and controlling method thereof |
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| CN102848484B CN102848484B (en) | 2015-04-29 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107088985A (en) * | 2017-05-26 | 2017-08-25 | 太仓巨洲塑料科技有限公司 | A kind of high-accuracy intelligent packaged type foaming-shaping apparatus and its method of work |
| CN107186947A (en) * | 2017-05-26 | 2017-09-22 | 太仓巨洲塑料科技有限公司 | A kind of intelligent adjustable trigger of high accuracy and its method of work |
| CN111559043A (en) * | 2020-06-02 | 2020-08-21 | 镇江中化聚氨酯工业设备有限公司 | Multi-component foaming machine system for sandwich board production line |
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| CN111559043A (en) * | 2020-06-02 | 2020-08-21 | 镇江中化聚氨酯工业设备有限公司 | Multi-component foaming machine system for sandwich board production line |
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