CN102848137A - Method for manufacturing gas collecting tube component and air-conditioning system - Google Patents
Method for manufacturing gas collecting tube component and air-conditioning system Download PDFInfo
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- CN102848137A CN102848137A CN2011103026300A CN201110302630A CN102848137A CN 102848137 A CN102848137 A CN 102848137A CN 2011103026300 A CN2011103026300 A CN 2011103026300A CN 201110302630 A CN201110302630 A CN 201110302630A CN 102848137 A CN102848137 A CN 102848137A
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Abstract
The invention relates to a method for manufacturing a gas collecting tube component. The method comprises the following steps of: 1) preparing a main gas collecting tube made of a stainless steel material; 2) preparing a plurality of gas collecting branch tubes made of carbon steel materials; 3) fixing the main gas collecting tube, the gas collecting branch tubes and a tube orifice sealing cap obtained in the steps 1 and 2 through interference or transition fit; and 4) welding the assembled parts to form the gas collecting tube component. The invention also provides an air-conditioning system. The material manufacturing cost can be greatly reduced; and meanwhile, according to novel materials, a novel method for manufacturing the gas collecting tube component is adopted, the airtight reliability and corrosion resistance of the product are improved, the process is simplified, the pickling step is canceled, and the environmental pollution can be avoided through the pickling process.
Description
Technical field
The invention belongs to refrigeration technology field, relate in particular to a kind of manufacture method of collecting pipe component and the air-conditioning system of this collecting pipe component of use.
Background technology
The air-conditioning of prior art or other forms of heat pump type refrigeration system, mainly comprise compressor 101, the first heat exchanger 102 and the functional parts such as the second heat exchanger 103, restricting element 104, and the pipeline connecting parts 105 that the airtight connection of each functional part is formed the medium distribution channel, as shown in Figure 1.Its operation principle is as follows: after the air-conditioning system energising, the low-pressure steam of refrigeration system inner refrigerant is sucked also by compressor 101 and drains into the second heat exchanger 103(condenser behind the boil down to high steam), the outdoor air that sucks of the fan condenser of flowing through simultaneously, take away the heat of cold-producing medium, make high pressure refrigerant vapor be condensed into highly pressurised liquid.Undertaken entering the first heat exchanger 102(evaporimeter after the stream optimization by flow path distributor 106 behind the functional parts such as highly pressurised liquid process filter, restricting element 104), and under corresponding low pressure, evaporating the heat around drawing.Simultaneously fan makes air constantly enter evaporimeter to carry out heat exchange, and the air that turns cold after the heat release is sent to indoor, thereby room air is constantly circulated, reach the purpose that reduces temperature.
Be the operation principle of refrigerating state more than, the stream that heats cold-producing medium under the state is just in time opposite, does not repeat them here.
In above-mentioned refrigerated air-conditioning system, in order to optimize flow passage structure, reach the purpose of sufficient heat exchange, the port of export at the first heat exchanger 102 is connected with collecting pipe component 107 usually.Heating under the state, the port of export of the second heat exchanger 101 also can connect collecting pipe component, and for convenience of explanation, below being refrigerating state is that example is described.
Fig. 2 is a kind of typical collecting pipe component of prior art, and the general copper materials that adopt are made more.By the main discharge 1 of copper material machine-shaping ' as the body junction member, main discharge 1 ' the tube wall welding some equally by the gas-collecting branch pipes 2 of copper material machine-shaping ', each gas-collecting branch pipe 2 ' be connected with the port of export of evaporimeter.Main discharge 1 ' an end and the pipeline fitting of air-conditioning system be welded to connect, the relative other end is made encapsulation process.Main discharge 1 ' and each gas-collecting branch pipe 2 ' between, and main discharge 1 ' and pipeline connecting parts between generally adopt the flame brazing method combination.Often there is following technical problem in this collecting pipe component:
Development along with industrial technology, the use that requirement has the business air conditioner of large standard ton ability also continues to increase, air-conditioning system as large standard ton, the pressure of medium circulation system is higher, requires airtight pressure to improve, and is bulky take copper material as main collecting pipe component, the consumption copper material is more, this can be in any more at current copper valency, in the day by day rare situation of copper material resource, is unfavorable for control and the sustainable development of cost.
Because the collecting pipe component weld parts point of technology is many now, heat affecting is larger mutually, the difficult control of air-tightness.Simultaneously gas brazing rear surface is second-rate, need to carry out necessary pickling, can bring larger impact to environment.
In addition, the air-tightness of collecting pipe component is had relatively high expectations, and because the refrigeration plants such as air-conditioning are placed on the place of outdoor or circumstance complication for a long time, also very high to the Corrosion Protection requirement of gas collection assembly.Even consider the cost of copper material, and consider to replace with other relatively inexpensive material, also must take into full account technique, the method for manufacturing, do not occur to leak and corrosion to guarantee product.
Therefore, how to overcome the deficiencies in the prior art, provide a kind of and can reduce manufacturing cost, can guarantee again the air-tightness of product and corrosion-resistant, the collecting pipe component that can eliminate again acid pickling step simultaneously in manufacture process is the technical problem that those skilled in the art need to be resolved hurrily.
Summary of the invention
The present invention replaces copper material to make main discharge by a kind of new collecting pipe component is provided with stainless steel material, adopts the carbon steel copper plated material to replace copper material to make gas-collecting branch pipe, reduces material cost; Adopt new collecting pipe component manufacture method for new material.For this reason, the present invention is by the following technical solutions:
A kind of manufacture method of collecting pipe component comprises the steps:
The main discharge of step 1, preparation stainless steel;
Some gas-collecting branch pipes of step 2, preparation carbon steel material;
Step 3, main discharge, arm and mouth of pipe sealing cap that step 1 and step 2 are obtained are fixed by interference or interference fits;
In the above-mentioned steps 3, preferably, first gas-collecting branch pipe and main discharge are carried out close-fitting and be connected, the sealing cap of stainless steel is installed again.
Alternatively, before step 3, first copper facing is carried out on the surface of described some gas-collecting branch pipes.
Alternatively, after step 4, again copper facing is carried out on the surface of described gas-collecting branch pipe.
Preferably, before step 3, carry out punching on the main discharge surface of stainless steel first, and form flanging at the edge in described hole.
Preferably, described arm inserts when connecting in the hole that described flange forms, and gets ready on the surface of described arm first, stretches into the degree of depth in the described main gas collection pore to control described arm.
Preferably, in the whole assembling process, be close-fitting between each parts that matches and cooperate.
Preferably, described welding method is sent into the tunnel furnace brazing after the connecting portion between each parts is put into weld-ring.
Preferably, described weld-ring is made by spelter bronze.
On the basis of collecting pipe component manufacture method provided by the invention, the present invention also provides a kind of air-conditioning system, it comprises compressor, the first heat exchanger and the second heat exchanger, throttle part, it is characterized in that, also comprise at least one and the collecting pipe component that described heat exchanger is connected, the manufacture method of described collecting pipe component collecting pipe component provided by the invention is made.
The manufacture method of collecting pipe component provided by the invention replaces copper material to make main discharge with stainless steel material, adopts the carbon steel copper plated material to replace copper material to make gas-collecting branch pipe, the material cost of can decrease making; Simultaneously adopted brand-new collecting pipe component manufacture method for new material, not only improved airtight reliability and the corrosion resistance of product, simplified simultaneously technique, and cancelled acid pickling step, can the pickling process pollution on the environment.
Description of drawings
Fig. 1: air-conditioning system schematic diagram;
Fig. 2: the structural representation of prior art collecting pipe component;
Fig. 3: the structural representation of collecting pipe component provided by the invention;
Fig. 4: main discharge generalized section provided by the invention;
Fig. 5: the flow chart of the first specific embodiment of the collecting pipe component that the present invention provides;
Fig. 6: the flow chart of the second specific embodiment of the collecting pipe component that the present invention provides;
Symbol description among the figure:
1-master's discharge;
The 2-gas-collecting branch pipe;
The 3-fairlead;
The 4-sealing cap
The 101-compressor;
102-the first heat exchanger;
103-the second heat exchanger 103;
The 104-restricting element;
The 105-pipeline connecting parts;
The 106-flow path distributor;
The 107-collecting pipe component.
The specific embodiment
Below in conjunction with specific embodiment, technology of the present invention is described.
Technical scheme of the present invention to be described in order being more convenient for, to adopt same numbering for the present invention's parts same as the prior art.
Please refer to Fig. 3, Fig. 4, Fig. 3 is the structural representation of collecting pipe component provided by the invention, and Fig. 4 is main discharge generalized section provided by the invention;
Collecting pipe component 107 by main discharge 1 as agent structure, it is bar-shaped that main discharge 1 is open circles substantially, be processed with several step-like flange 11 on its tube wall, main discharge 1 can be as shown the employing straight tube structure, also can be according to connecting needs at one end or the close end position at two ends is provided with bent angle, when collecting pipe component is made finished product, be fixedly connected with fairlead 3 in the end of this bent angle, the other end then seals with sealing cap 4.
Can be according to the needs of air-conditioning system connection, the gas-collecting branch pipe 2 of design processing different spaces structure, in the present embodiment, gas-collecting branch pipe 2 is the different bend pipe (certainly also can be straight pipe type) of angle of bend, and an end of gas-collecting branch pipe 2 is deep into the step 11 interior enforcements of this main discharge 1 and welds affixed.
Please refer to Fig. 5, the flow chart of the first specific embodiment of the collecting pipe component that the present invention provides.
In the first specific embodiment, collecting pipe component manufacture method provided by the invention comprises the steps:
S11: the main discharge 1 of preparation stainless steel.
In the present embodiment, main discharge 1 preferably adopts the stainless steel material.Stainless steel material is compared with the copper material of prior art, and not only price is relatively low, can reduce manufacturing cost, and under identical wall thickness condition, the chamber pressure that can bear is larger.
S12: some gas-collecting branch pipes 2 of preparation carbon steel material.
In the present embodiment, gas-collecting branch pipe 2 is some, is shaped as syphon shape, and its material adopts carbon steel to make.Certainly, those skilled in the art also can be designed to gas-collecting branch pipe 2 straight tube-like or other shape under enlightening based on technology of the present invention.
S13: main discharge 1, some gas-collecting branch pipes 2 and mouth of pipe sealing cap 4 that step S11 and step S12 obtain are fixed by interference or interference fits.
Specifically in the close-fitting process, preferred scheme is first gas-collecting branch pipe 2 to be carried out close-fitting with main discharge 1 to be connected, again with sealing cap 4 close-fittings of stainless steel on main discharge 1.
To assemble by the prepared main discharge 1 of above-mentioned two steps and gas-collecting branch pipe 2, the sealing cap 4 that will make simultaneously is engaged on the port of main discharge 1 a certain end, being close-fitting between the three connects, can guarantee that like this each parts can not occur to become flexible or come off when welding, thereby affect welding quality.
S14: each parts after will assembling weld, and form collecting pipe component.
The collecting pipe component that this step assembles above-mentioned steps S13 is sent into and is carried out soldering in the continuous tunnel furnace, a welding fabrication.As preferred embodiment, specifically the connecting portion between each parts can be put into the weld-ring that bronze material makes after, send into lead welding and shaping in the continuous tunnel furnace.
Because main discharge 1, sealing cap 4 adopt stainless steel material, gas-collecting branch pipe 2 adopts carbon steel material, and the weld-ring of high temperature melting material adopts bronze material, and both molten temperature regions are different, be convenient in the stove weldering, control temperature range, make collecting pipe component realize that disposable stove is welded into type.
For make main discharge 1 and gas-collecting branch pipe 2 the welding before closely cooperate more reliable, can also be optimized, as shown in Figure 4, be processed with some step-like flange 11 on the tube wall of main discharge 1, the formation of this flange, after can using special-purpose equipment that the tube wall of main discharge 1 is carried out punching, form flanging in the company edge in this hole, the endoporus aperture of this flange 11 is suitable with the outer Circular Aperture of gas-collecting branch pipe 2.
Because main discharge 1 is elongated tubular, its inner space is limited, in order to reach better gas collecting efficiency, needs control gas-collecting branch pipe 2 to stretch into the degree of depth of above-mentioned flange 11 inside.At this moment, can get ready on the surface of gas-collecting branch pipe 2 first, can realize easily like this location between the two, effectively control the degree of depth that gas-collecting branch pipe 2 stretches into flange 11 inside.
Please refer to Fig. 6, Fig. 6 is the flow chart of the second specific embodiment of the collecting pipe component that provides of the present invention.
In the second specific embodiment, collecting pipe component manufacture method provided by the invention comprises the steps:
S21: the main discharge 1 of preparation stainless steel.
S22: some gas-collecting branch pipes 2 of preparation carbon steel material.
Above-mentioned S21, S22 step are identical with the first embodiment, do not repeat them here.
S23: copper facing is carried out on the surface to described some gas-collecting branch pipes.
Present embodiment is the further optimization to the first embodiment, because the material of gas-collecting branch pipe 2 is carbon steel, in order to improve its corrosion resistance, can adopt the method for electroplating surface, at the plated surface last layer copper material of gas-collecting branch pipe 2.Be convenient to like this weld with the main discharge 1 of stainless steel material, make welding effect better.
S24: main discharge 1, some gas-collecting branch pipes 2 and mouth of pipe sealing cap 4 that step S21 and step S22, S23 obtain are fixed by interference or interference fits.
S25: each parts after will assembling weld, and form collecting pipe component.
Two steps of S13, S24 of two steps of above-mentioned S24 and S25 and the first embodiment are identical, do not repeat them here.
Above two kinds of embodiments are introduced one by one, it may be noted that, in above-mentioned two kinds of specific embodiment, the manufacture process of main discharge 1 and gas-collecting branch pipe 2 can be independently, therefore the order of these two steps can be changed, and does not affect the realization of the technology of the present invention effect.
Carry out again fairlead 3 being fixed on main discharge 1 with respect to another port of sealing cap 4 by manual welding after stove is welded into type at main discharge 1, gas-collecting branch pipe 2 and sealing cap 4.Fairlead 3 preferably adopts the material consistent with air-conditioning duct spare to make, and is convenient to so follow-up and the convenience that is welded to connect air-conditioning duct spare, and fairlead 3 can adopt straight tube also can adopt the structure of bend pipe.
Simultaneously, based on above-mentioned detailed description for the specific embodiment of the invention, the present invention provides a kind of air-conditioning system on this basis simultaneously, comprise compressor 101, the first heat exchanger 102 and the functional parts such as the second heat exchanger 103, restricting element 104, and the pipeline connecting parts 105 that the airtight connection of each functional part is formed the medium distribution channel, the port of export of the first heat exchanger 102 is connected with collecting pipe component 107, and this collecting pipe component adopts manufacture method manufacturing provided by the invention.The remaining part of air-conditioning system is all same as the prior art, gives unnecessary details no longer one by one at this.
It below only is the preferred embodiment that exemplifies for setting forth technical scheme of the present invention; should be understood that; for those skilled in the art; under the prerequisite that does not break away from the principle of the invention; can also make some improvements and modifications, all these improvements and modifications also should be considered as protection scope of the present invention.
Claims (9)
1. the manufacture method of a collecting pipe component comprises the steps:
1) the main discharge (1) of preparation stainless steel;
2) some gas-collecting branch pipes (2) of preparation carbon steel material;
3) the main discharge (1), gas-collecting branch pipe (2) and the mouth of pipe sealing cap (4) that step 1 and step 2 are obtained are fixed by interference or interference fits;
4) each parts after will assembling weld, and form collecting pipe component.
2. the manufacture method of collecting pipe component as claimed in claim 1 is characterized in that, in step 3, first gas-collecting branch pipe (2) is carried out close-fitting with main discharge (1) and is connected, and the sealing cap (4) of stainless steel is installed again.
3. the manufacture method of collecting pipe component as claimed in claim 1 is characterized in that, before step 3, first copper facing is carried out on the surface of described some gas-collecting branch pipes (2).
4. the manufacture method of collecting pipe component as claimed in claim 1 is characterized in that, before step 3, carries out punching on the main discharge surface of stainless steel first, and forms flanging (11) at the edge in described hole.
5. the manufacture method of collecting pipe component as claimed in claim 4, it is characterized in that, described arm (2) inserts when connecting in the hole that described flange (11) forms, and gets ready on the surface of described arm (2) first, stretches into the degree of depth in described main discharge (1) hole to control described arm (2).
6. such as the manufacture method of each described collecting pipe component of claim 1-5, it is characterized in that, in the whole assembling process, be close-fitting between each parts that matches and cooperate.
7. the manufacture method of collecting pipe component as claimed in claim 1 is characterized in that, described welding method is sent into the tunnel furnace brazing after the connecting portion between each parts is put into weld-ring.
8. the manufacture method of collecting pipe component as claimed in claim 7 is characterized in that, described weld-ring is made by spelter bronze.
9. air-conditioning system, comprise compressor (101), the first heat exchanger (102) and the second heat exchanger (103), throttle part (104), it is characterized in that, also comprise at least one and the collecting pipe component that described heat exchanger is connected, described collecting pipe component adopts each described manufacture method of the claims 1-8 to make.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN2011103026300A CN102848137A (en) | 2011-10-09 | 2011-10-09 | Method for manufacturing gas collecting tube component and air-conditioning system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011103026300A CN102848137A (en) | 2011-10-09 | 2011-10-09 | Method for manufacturing gas collecting tube component and air-conditioning system |
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| CN102848137A true CN102848137A (en) | 2013-01-02 |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102873508A (en) * | 2011-11-01 | 2013-01-16 | 浙江三花制冷集团有限公司 | Method for manufacturing gas collecting tube assembly and air-conditioning system |
| CN104061355A (en) * | 2013-03-18 | 2014-09-24 | 浙江三花股份有限公司 | Control valve used in refrigeration system |
| CN104148906A (en) * | 2014-08-25 | 2014-11-19 | 黄伟津 | Manufacturing method of copper-plated iron pipe for rotary compressor of air conditioner |
| CN107339227A (en) * | 2017-07-10 | 2017-11-10 | 海门亿峰机械零部件制造有限公司 | air conditioner compressor exhaust pipe joint assembly and manufacturing method thereof |
| CN108326517A (en) * | 2018-02-06 | 2018-07-27 | 杨益民 | A kind of manufacturing method of ice machine evaporator |
| CN112809324A (en) * | 2021-02-08 | 2021-05-18 | 沈阳中钛装备制造有限公司 | Method for manufacturing titanium alloy balance elbow |
| CN113927252A (en) * | 2021-11-05 | 2022-01-14 | 新昌县鸿立制冷有限公司 | Manufacturing method of gas collecting pipe assembly for air conditioning unit header |
| CN116690121A (en) * | 2023-07-14 | 2023-09-05 | 广东大洋医疗科技股份有限公司 | Production and processing technology of special-shaped bracket |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102873508A (en) * | 2011-11-01 | 2013-01-16 | 浙江三花制冷集团有限公司 | Method for manufacturing gas collecting tube assembly and air-conditioning system |
| CN104061355A (en) * | 2013-03-18 | 2014-09-24 | 浙江三花股份有限公司 | Control valve used in refrigeration system |
| CN104148906A (en) * | 2014-08-25 | 2014-11-19 | 黄伟津 | Manufacturing method of copper-plated iron pipe for rotary compressor of air conditioner |
| CN107339227B (en) * | 2017-07-10 | 2020-12-08 | 海门亿峰机械零部件制造有限公司 | Air conditioner compressor exhaust pipe joint assembly and manufacturing method thereof |
| CN107339227A (en) * | 2017-07-10 | 2017-11-10 | 海门亿峰机械零部件制造有限公司 | air conditioner compressor exhaust pipe joint assembly and manufacturing method thereof |
| CN108326517A (en) * | 2018-02-06 | 2018-07-27 | 杨益民 | A kind of manufacturing method of ice machine evaporator |
| CN108326517B (en) * | 2018-02-06 | 2019-11-05 | 杨益民 | A kind of manufacturing method of ice machine evaporator |
| CN112809324A (en) * | 2021-02-08 | 2021-05-18 | 沈阳中钛装备制造有限公司 | Method for manufacturing titanium alloy balance elbow |
| CN112809324B (en) * | 2021-02-08 | 2022-04-22 | 沈阳中钛装备制造有限公司 | Method for manufacturing titanium alloy balance elbow |
| CN113927252A (en) * | 2021-11-05 | 2022-01-14 | 新昌县鸿立制冷有限公司 | Manufacturing method of gas collecting pipe assembly for air conditioning unit header |
| CN113927252B (en) * | 2021-11-05 | 2022-07-12 | 新昌县鸿立制冷有限公司 | Manufacturing method of gas collecting pipe assembly for air conditioning unit header |
| CN116690121A (en) * | 2023-07-14 | 2023-09-05 | 广东大洋医疗科技股份有限公司 | Production and processing technology of special-shaped bracket |
| CN116690121B (en) * | 2023-07-14 | 2024-03-12 | 广东大洋医疗科技股份有限公司 | Production and processing technology of special-shaped bracket |
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