CN102840973A - Stress testing device for brake adjuster - Google Patents
Stress testing device for brake adjuster Download PDFInfo
- Publication number
- CN102840973A CN102840973A CN2012103551399A CN201210355139A CN102840973A CN 102840973 A CN102840973 A CN 102840973A CN 2012103551399 A CN2012103551399 A CN 2012103551399A CN 201210355139 A CN201210355139 A CN 201210355139A CN 102840973 A CN102840973 A CN 102840973A
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- bearing plate
- guide pole
- adjuster bar
- testing device
- forces testing
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Abstract
The invention discloses a stress testing device for a brake adjuster, and belongs to the technical field of stress testing of the brake adjuster; the invention aims to provide a device for testing a real-time stress condition and a starting force on the brake adjuster. The device comprises a bracket, a bearing plate, an adjusting rod, a guiding rod, a belleville spring and a force sensor. The device is structurally characterized in that the bearing plate is arranged in front of the bracket, two guiding rod locating holes are arranged in the bearing plate, and adjusting rod locating holes are arranged in four corners on the bearing plate; the adjusting rod, the force sensor, the guiding rod and the belleville spring are arranged between the bearing plate and the bracket; the belleville spring is sleeved on the guiding rod, a front section of the guiding rod is sleeved in the guiding rod locating holes; the force sensor is fixed on the bracket, and is arranged right behind the guiding rod and is in close contact with the guiding rod; the adjusting rod comprises a front part, a middle part and a rear part, wherein the front part is sleeved in the adjusting rod locating holes in the bearing plate and the rear part is fixed with the bracket; the device is mainly applied to the stress testing of the brake adjuster.
Description
Technical field
Lock of the present invention is transferred device forces testing device, belongs to lock and transfers device forces testing technical field.
Background technology
Brake slack adjuster (be called for short lock and transfer device) is a vitals in the rolling stock brake rigging; It can be in vehicle operating the gap between self adjusting brake watt and the wheel effectively; Keep the checking cylinder piston travel in the scope of regulation; Thereby guaranteed the necessary damping force of vehicle, improved the reliability of train traffic safety, it can also reduce because of the uneven impact that takes place of damping force simultaneously.It is significant that can lock transfer device under certain stressing conditions, normally extend guaranteeing train safe, but do not have a kind of suitable device to transfer device to make and overhaul the device that the stressing conditions in the test is tested newly to lock at present.
Summary of the invention
Do not have a kind of suitable device to transfer device to make and overhaul the device that the stressing conditions in the test is tested at present to above-mentioned, the object of the present invention is to provide a kind of the tripping force of lock accent device and the device that the real-time stress situation is tested newly to lock.
Realize that the technical scheme that the present invention adopted is: a kind of lock is transferred device forces testing device; Comprise: support, bearing plate, adjuster bar, guide pole, butterfly spring and force transducer; Its structure is: described bearing plate is positioned at the place ahead of support, has on the bearing plate on two guide pole pilot holes, four angles the adjuster bar pilot hole is arranged; Described adjuster bar, force transducer, guide pole and butterfly spring are between bearing plate and support; Described butterfly spring is sleeved on the guide pole, and the leading portion of guide pole is sleeved in the guide pole pilot hole; Described force transducer is fixed on the support, and is positioned at the dead astern of guide pole and closely contact; Described adjuster bar comprises front portion, middle part and rear portion three parts, and the front portion is sleeved in the adjuster bar pilot hole on the bearing plate, and rear portion and support are fixed.
Described adjuster bar is cylindrical, and the diameter at middle part is greater than front and rear, and the rear portion is provided with screw thread.
Leave the gap between the middle part on described bearing plate and the adjuster bar.
Gap between the middle part on described bearing plate and the adjuster bar equals the maximum deformation quantity less than the butterfly spring.
The profile of described guide pole is " T " font.
Described butterfly spring quantity is two pairs, four of sums, and every pair oppositely is sleeved on the guide pole.
Described two guide pole pilot holes are for being symmetrically arranged on the bearing plate up and down.
Described four adjuster bar pilot holes are for to be arranged on four angles of bearing plate symmetrically and evenly.
There is threaded hole the side of described bearing plate, and set screw is installed in the threaded hole.
Described threaded hole communicates with the adjuster bar pilot hole.
Beneficial effect of the present invention is: the present invention can transfer the stressing conditions of device to test to lock effectively; The present invention effectively protection sensor avoids damaging, and when stressed during greater than the force transducer range, it is born by adjuster bar greater than the stressed of force transducer when lock is transferred the device forces testing; Avoided the damage of force transducer; Therefore can select range less, the higher force sensor applications of precision in test, thereby improve measuring accuracy.During less than the range of force transducer, the present invention also can realize measuring in power.
Description of drawings
Below in conjunction with accompanying drawing the present invention is done further and to specify:
Fig. 1 is a perspective view of the present invention;
Fig. 2 is a schematic top plan view of the present invention;
Fig. 3 is a diagrammatic cross-section of the present invention;
1 is support among the figure, and 2 is bearing plate, and 3 is adjuster bar, and 4 is guide pole, and 5 is the butterfly spring, and 6 is force transducer, and 7 is threaded hole, and 8 is set screw, and 9 is the adjuster bar pilot hole, and 10 is the guide pole pilot hole.
Embodiment
Below in conjunction with practical implementation the present invention is further specified:
A kind of lock transfers device forces testing device to comprise: support 1, bearing plate 2, adjuster bar 3, guide pole 4, butterfly spring 5 and force transducer 6;
Its medium-height trestle 1 utilizes the base of register pin and screw and experimental provision to fix;
The profile of guide pole 4 is " T " font, and butterfly spring 5 is sleeved on the guide pole 4, and the leading portion of guide pole 4 is sleeved in the guide pole pilot hole 10, and butterfly spring 5 quantity are two pairs, four of sums, and every pair of reverse symmetry is sleeved on the guide pole 4;
Four screw devices of force transducer 6 usefulness are fixed on the support 1, are positioned at the dead astern of guide pole 4, and closely contact with guide pole 4 rear ends;
Four threaded holes 7 are arranged on bearing plate 2; Be separately installed with set screw 8, threaded hole 7 communicates with adjuster bar pilot hole 9, can regulate the elasticity of bearing plate 2 and adjuster bar 3 through regulating four set screw 8; When bearing plate 2 out of plumb, also can regulate through set screw 8.
Transfer in the stressed process of the test of device at lock, support 1 is fixed with the testing table table top.Lock transfers device to be connected with bearing plate 2 through coupling arrangement.When lock transferred device stressed, power at first acted on the bearing plate 2 through the effect of coupling arrangement; This moment 2 of bearing plates stressed be pressure, pressure passes to butterfly spring 5 by bearing plate 2, passes to guide pole 4 by butterfly spring 5; Pass to force transducer 6 by guide pole 4, can measure stressed size.Because the gap between in the middle part of on bearing plate 2 and the adjuster bar 3 equals the deflection less than butterfly spring 5, when stressed maximum distortion range less than butterfly spring 5, can not cause damage to force transducer 6.And when stressed when surpassing the maximum distortion range of butterfly spring 5, unnecessary power will act on the middle part on the adjuster bar 3, be delivered on the support 1, avoid the damage of force transducer 6.
In order to improve the precision of test, selected for use range to transfer the sensor of device suffered maximum, force in experimentation less than lock.Transfer in the process of the test of device at lock, will transfer device to carry out the tripping force test to lock, transfer device to apply the power of about 4000N to lock this moment, and lock transfers device to be connected with the forces testing device through coupling arrangement.When lock transferred device stressed, power at first acted on the bearing plate 2 through the effect of coupling arrangement; This moment, bearing plate 2 was stressed, and power passes to butterfly spring 5 by bearing plate 2, passed to guide pole 4 and force transducer 6 by butterfly spring 5; When test starting power, because tripping force is about about 4000N, the deformation quantity that combination butterfly spring 5 takes place is less than the middle part of four adjuster bars 3 and the gap between the bearing plate 2; So the middle part of adjuster bar 3 does not receive axial power; All stressed all acting on the butterfly spring 5 act on guide pole 4 by butterfly spring 5, pass to force transducer 6 by guide pole 4 again.Behind the tripping force EOT, lock transfers device to carry out other test event, but this moment, annexation was identical with before, stressed much larger than 4000N, promptly greater than the range of force transducer 6.When bearing plate 2 is stressed when surpassing the limit of butterfly spring 5; Butterfly spring 5 arrives maximum compressibility, and this moment, butterfly spring 5 deflections equated with gap width between the bearing plate 2 with the middle part of adjuster bar 3, so the middle part of butterfly spring 5 and adjuster bar 3 is stressed jointly; Because stressed during the design maximum deformation quantity of butterfly spring 5 is 10000N; So the power greater than 10000N all acts on the adjuster bar 3 all around, thereby guarantee the stressed 10000N that is not more than of force transducer 6, play the effect of protection sensor 6.
Above embodiment is not that institute of the present invention restricted portion is referring to claim to the qualification of invention just to explanation of the present invention, and under the situation of spirit of the present invention, the present invention can make any type of modification.
Claims (10)
1. lock is transferred device forces testing device; Comprise: support (1), bearing plate (2), adjuster bar (3), guide pole (4), butterfly spring (5) and force transducer (6); It is characterized in that: described bearing plate (2) is positioned at the place ahead of support (1), has on the bearing plate (2) on two guide pole pilot holes (10), four angles adjuster bar pilot hole (9) is arranged; Described adjuster bar (3), force transducer (6), guide pole (4) and butterfly spring (5) be positioned at bearing plate (2) and support (1) between; Described butterfly spring (5) is sleeved on the guide pole (4), and the leading portion of guide pole (4) is sleeved in the guide pole pilot hole (10); Described power passes sensing (6) device and is fixed on the support (1), and is positioned at the dead astern of guide pole (4) and closely contact; Described adjuster bar (3) comprises front portion, middle part and rear portion three parts, and the front portion is sleeved in the adjuster bar pilot hole (9) on the bearing plate (2), and rear portion and support (1) are fixing.
2. a kind of lock according to claim 1 is transferred device forces testing device, it is characterized in that: described adjuster bar (3) is for cylindrical, and the diameter at middle part is greater than front and rear, and the rear portion is provided with screw thread.
3. a kind of lock according to claim 1 is transferred device forces testing device, it is characterized in that: leave the gap between the middle part on described bearing plate (2) and the adjuster bar (3).
4. a kind of lock according to claim 1 is transferred device forces testing device, and it is characterized in that: the gap between the middle part on described bearing plate (2) plate and the adjuster bar (3) equals the maximum deformation quantity less than butterfly spring (5).
5. a kind of lock according to claim 1 is transferred device forces testing device, it is characterized in that: the profile of described guide pole (4) is " T " font.
6. a kind of lock according to claim 1 is transferred device forces testing device, and it is characterized in that: described butterfly spring (5) quantity is two pairs, four of sums, and every pair oppositely is sleeved on the guide pole (4).
7. a kind of lock according to claim 1 is transferred device forces testing device, and it is characterized in that: described two guide pole pilot holes (10) are for being symmetrically arranged in up and down on the bearing plate (2).
8. a kind of lock according to claim 1 is transferred device forces testing device, and it is characterized in that: described four adjuster bar pilot holes (9) are for to be arranged on four angles of bearing plate (2) symmetrically and evenly.
9. a kind of lock according to claim 1 is transferred device forces testing device, and it is characterized in that: there is threaded hole (7) side of described bearing plate (2), and set screw (8) is installed in the threaded hole (7).
10. transfer device forces testing device according to claim 1 or 9 described a kind of locks, it is characterized in that: described threaded hole (7) communicates with adjuster bar pilot hole (9).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201210355139.9A CN102840973B (en) | 2012-09-07 | 2012-09-07 | Stress testing device for brake adjuster |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201210355139.9A CN102840973B (en) | 2012-09-07 | 2012-09-07 | Stress testing device for brake adjuster |
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CN102840973A true CN102840973A (en) | 2012-12-26 |
CN102840973B CN102840973B (en) | 2015-03-11 |
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CN201210355139.9A Active CN102840973B (en) | 2012-09-07 | 2012-09-07 | Stress testing device for brake adjuster |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104677626A (en) * | 2015-03-26 | 2015-06-03 | 太原鹏跃电子科技有限公司 | Test bench for brake shoes stack adjuster spring |
CN105136446A (en) * | 2015-09-28 | 2015-12-09 | 青岛四方车辆研究所有限公司 | Test device for testing minimum start-up force of brake shoes stack adjuster |
CN108387371A (en) * | 2018-03-09 | 2018-08-10 | 中车贵阳车辆有限公司 | A kind of lock tune device rear cover loosens detecting tool and its application method |
CN109342040A (en) * | 2018-11-07 | 2019-02-15 | 常州中车铁马科技实业有限公司 | The clamping force detector and detection method of brake |
Citations (10)
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US3415115A (en) * | 1965-12-27 | 1968-12-10 | Westinghouse Air Brake Co | Railway brake shoe with brake force measuring means |
US6662641B2 (en) * | 2001-06-09 | 2003-12-16 | Romel Scorteanu | Method and device to measure the brake force for railroad vehicles |
CN101059398A (en) * | 2007-04-26 | 2007-10-24 | 中国矿业大学 | Disc type brake performance detection method and the device |
CN201037764Y (en) * | 2007-04-12 | 2008-03-19 | 中国矿业大学 | Displacement sensor for measuring gap of brake block |
CN201203492Y (en) * | 2007-03-09 | 2009-03-04 | 北京南车时代制动技术有限公司 | Measuring brake shoe and force measuring having the same |
CN201444111U (en) * | 2009-04-05 | 2010-04-28 | 齐齐哈尔四达铁路设备有限责任公司 | Micro-control brake shoes stack adjuster test bench of railway vehicles |
CN101852665A (en) * | 2010-06-13 | 2010-10-06 | 重庆大学 | Method and system for testing brake pressure without dismantling rail transit brake system |
CN201983894U (en) * | 2011-03-17 | 2011-09-21 | 姜雪 | Novel detecting device for measuring disk-type brake braking moment |
CN102252590A (en) * | 2010-05-21 | 2011-11-23 | 喻继远 | Displacement distance sensor for clutch brake of press machine |
CN203241179U (en) * | 2013-04-28 | 2013-10-16 | 南京铁道职业技术学院 | Force measuring device for measuring pressure of railway wheel brake shoe |
-
2012
- 2012-09-07 CN CN201210355139.9A patent/CN102840973B/en active Active
Patent Citations (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3415115A (en) * | 1965-12-27 | 1968-12-10 | Westinghouse Air Brake Co | Railway brake shoe with brake force measuring means |
US6662641B2 (en) * | 2001-06-09 | 2003-12-16 | Romel Scorteanu | Method and device to measure the brake force for railroad vehicles |
CN201203492Y (en) * | 2007-03-09 | 2009-03-04 | 北京南车时代制动技术有限公司 | Measuring brake shoe and force measuring having the same |
CN201037764Y (en) * | 2007-04-12 | 2008-03-19 | 中国矿业大学 | Displacement sensor for measuring gap of brake block |
CN101059398A (en) * | 2007-04-26 | 2007-10-24 | 中国矿业大学 | Disc type brake performance detection method and the device |
CN201444111U (en) * | 2009-04-05 | 2010-04-28 | 齐齐哈尔四达铁路设备有限责任公司 | Micro-control brake shoes stack adjuster test bench of railway vehicles |
CN102252590A (en) * | 2010-05-21 | 2011-11-23 | 喻继远 | Displacement distance sensor for clutch brake of press machine |
CN101852665A (en) * | 2010-06-13 | 2010-10-06 | 重庆大学 | Method and system for testing brake pressure without dismantling rail transit brake system |
CN201983894U (en) * | 2011-03-17 | 2011-09-21 | 姜雪 | Novel detecting device for measuring disk-type brake braking moment |
CN203241179U (en) * | 2013-04-28 | 2013-10-16 | 南京铁道职业技术学院 | Force measuring device for measuring pressure of railway wheel brake shoe |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104677626A (en) * | 2015-03-26 | 2015-06-03 | 太原鹏跃电子科技有限公司 | Test bench for brake shoes stack adjuster spring |
CN104677626B (en) * | 2015-03-26 | 2017-03-01 | 太原鹏跃电子科技有限公司 | Device spring testing stand adjusted by lock |
CN105136446A (en) * | 2015-09-28 | 2015-12-09 | 青岛四方车辆研究所有限公司 | Test device for testing minimum start-up force of brake shoes stack adjuster |
CN108387371A (en) * | 2018-03-09 | 2018-08-10 | 中车贵阳车辆有限公司 | A kind of lock tune device rear cover loosens detecting tool and its application method |
CN109342040A (en) * | 2018-11-07 | 2019-02-15 | 常州中车铁马科技实业有限公司 | The clamping force detector and detection method of brake |
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CN102840973B (en) | 2015-03-11 |
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Address after: 030032 No.1 rainbow Street, industrial park, Tanghuai Park, Taiyuan comprehensive reform demonstration zone, Taiyuan City, Shanxi Province Patentee after: CETC Pengyue Electronic Technology Co.,Ltd. Address before: 030006 No. 68 Changfeng street, Shanxi, Taiyuan Patentee before: TAIYUAN PENGYUE ELECTRONIC TECHNOLOGY Co.,Ltd. |
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