CN201059327Y - Disk brake monitoring braking positive pressure in braking condition - Google Patents

Disk brake monitoring braking positive pressure in braking condition Download PDF

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Publication number
CN201059327Y
CN201059327Y CNU2007200386267U CN200720038626U CN201059327Y CN 201059327 Y CN201059327 Y CN 201059327Y CN U2007200386267 U CNU2007200386267 U CN U2007200386267U CN 200720038626 U CN200720038626 U CN 200720038626U CN 201059327 Y CN201059327 Y CN 201059327Y
Authority
CN
China
Prior art keywords
brake
positive pressure
attachment bolt
sleeve
braking
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CNU2007200386267U
Other languages
Chinese (zh)
Inventor
李新玉
于励民
徐桂云
李国庆
陈旭昌
陶建平
张晓光
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Pingdingshan Coal Group Co ltd
China University of Mining and Technology CUMT
Original Assignee
Pingdingshan Coal Group Co ltd
China University of Mining and Technology CUMT
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Pingdingshan Coal Group Co ltd, China University of Mining and Technology CUMT filed Critical Pingdingshan Coal Group Co ltd
Priority to CNU2007200386267U priority Critical patent/CN201059327Y/en
Application granted granted Critical
Publication of CN201059327Y publication Critical patent/CN201059327Y/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

The utility model provides a disk brake for monitoring the brake positive pressure in the state of brake, comprising a braking disc, a shoe plate, a scaleboard, a belleville spring, a connecting bolt, a brake seat, an oil hydraulic cylinder, an adjusting screw and a piston, wherein, a fastening body on the upper part of the scaleboard is a big groove, the bottom inside the groove is provided with a blind hole; the connecting bolt is of a shape like a Chinese character 'tu' and is provided with two lug bosses, the bottom of the lug boss is welded inside the blind hole on the bottom of the scaleboard, the middle part of the lug boss is provided with a tension sleeve with the bottom supporting the belleville spring, a sensor is arranged between the connecting bolt and the tension sleeve; the upper part of the connecting bolt is provided with a nut component. Because the brake is inside provided with the tension sleeve and the sensor, the positive pressure can be directly measured in the state of brake. The positive pressure multiplied by the friction coefficient and brake radius is equal to the brake torque; the size of the brake torque is monitored in real time, and whether the total brake torque is greater than three times of the maximum static torque is checked when a hoisting machine brake is completely braked. The utility model has a compact structure, high measuring accuracy and wide practicability.

Description

The disk type braker of monitoring braking positive pressure under braking state
Technical field
The utility model relates to the disk type braker of monitoring braking positive pressure under braking state, is particularly useful for mine hoist and directly measures positive pressure under braking state, also is applicable to belt conveyor direct positive pressure of measuring under braking state.
Background technique
The mine hoist disk type braker produces brake positive pressure by butterfly spring, declutches by oil pressure.The Winder Disk Brake that at present domestic and international mine hoist generally uses all is to produce braking force by butterfly spring, declutches by oil pressure.Break oil pressure when braking is zero, relies on the precompressed active force of belleville spring, and brake shoe, liner plate, piston and attachment screw are pressed to brake disc together, as clamping brake disc, realizes braking.Be that pressure oil is fed piston cavity when declutching, belleville spring is compressed, brake shoe, liner plate, piston and attachment screw are moved to left leave brake disc and keep certain brake clearance.Regulation in " safe coal rules ", when lift braking device is braked fully, the total braking force square is greater than 3 times of maximum dead load moments, brake positive pressure is multiplied by friction factor and the stopping brake radius can obtain braking moment, and the Winder Disk Brake of using is measured brake positive pressure indirectly by oil pressure at present.According to break open a sluice gate with making process in oil pressure curve and brake clearance change curve, measure and to open, to paste the lock oil pressure, be converted into positive pressure again.Open a sluice gate oil pressure and be brake shoe and just left this oil pressure value in a flash of brake disc, the same lock oil pressure that pastes is that brake shoe rigidly connects and contacts this oil pressure value in a flash of brake disc, because oil pressure and brake clearance sensor measurement speed of response are different and oil pressure curve and brake clearance change curve that measure have irreqularity, so catch opening of being measured to, paste in lock oil pressure and the technology mensuration and differ bigger with what the clearance gauge and the scraps of paper were measured, be difficult to reach requirement on the precision, claim that this method is a kind of indirect method of measurement, also, can not directly measure brake positive pressure by oil pressure because oil pressure is residual voltage or zero under braking state.If can be under braking state directly measure brake positive pressure, in the time of can checking lift braking device on the one hand and brake fully the total braking force square whether greater than 3 times of maximum dead load moments, can monitor in real time on the other hand belleville spring tired with situation such as fracture.
The model utility content
The purpose of this utility model is the deficiency that exists according to prior art, and a kind of compact structure is provided, the measuring accuracy height, can be directly at the disk type braker of monitoring braking positive pressure under braking state.
Disk type braker of the present utility model comprises brake disc, brake shoe, and liner plate, butterfly spring, attachment bolt, the break seat, oil hydraulic cylinder, adjusting screw rod and piston, described liner plate top buckling body is a big groove, the groove inner bottom part has a blind hole; The described attachment bolt body of rod is native font, two boss are arranged, the bottom boss is welded in the blind hole of liner plate bottom, concordant with liner plate big groove bottom surface, the middle part boss is provided with the sleeve that bears that butterfly spring is held in the bottom, bears between the boss of sleeve bottom end face and attachment bolt bottom and leaves gap △; Attachment bolt and bear and be provided with sensor between the sleeve; Screw thread one end of attachment bolt passes piston, which is provided with the nut assembly that is fixed.
The described gap △ that bears between sleeve bottom end face and the attachment bolt bottom boss is 2mm; Described sensor is made of tension strain sheet and pressure-strain sheet, and the tension strain sheet is attached to and bears on the sleeve lining, and the pressure-strain sheet is attached on the attachment bolt; Described nut assembly is made of coupling nut, lock washer and retainer nut.
The beneficial effects of the utility model: owing to changed the brake inside structure, and be provided with in inside and bear sleeve and sensor, can under braking state, directly measure positive pressure, be multiplied by friction factor by gained positive pressure data and can obtain braking moment with the braking radius, whether the total braking force square was greater than 3 times of maximum static moments when the lift of the size of brake monitoring moment, and checking computations in real time braking device was braked fully.Brake positive pressure is that belleville spring applies, and therefore can monitor the situation that belleville spring is tired and rupture by sensor, also is used to test time lag simultaneously.Its compact structure, rationally distributed, easy to implement, the measuring accuracy height has practicability widely.
Description of drawings
Accompanying drawing is a lift dish disk type braker structural drawing of the present utility model.
Among the figure: the 1-brake disc; The 2-brake shoe; The 3-liner plate; The 4-butterfly spring; 5-bears sleeve; 6-tension strain sheet; 7-pressure-strain sheet; The 8-attachment bolt; 9-break seat; The 10-oil hydraulic cylinder; The 11-adjusting screw rod; The 12-piston; The 13-coupling nut; The 14-lock washer; 15-retainer nut; The 16-cylinder cap; 17-measures elastic cable paper; △-gap.
Embodiment
The utility model will be further described below in conjunction with the embodiment in the accompanying drawing:
The disk type braker of the utility model monitoring braking positive pressure under braking state, mainly by brake disc 1, brake shoe 2, liner plate 3, butterfly spring 4 bears sleeve 5, attachment bolt 8, break seat 9, oil hydraulic cylinder 10, adjusting screw rod 11, piston 12, sensor and nut assembly constitute, liner plate 3 top buckling bodies are a big groove, and the groove inner bottom part has a blind hole; Described attachment bolt 8 bodies of rod are native font, two boss are arranged, the bottom boss is welded in the blind hole of liner plate 3 bottoms, concordant with liner plate 3 big groove bottom surfaces, what the middle part boss was provided with that the bottom holds butterfly spring 4 bears sleeve 5, and bearing and leaving gap △ between sleeve 5 bottom end faces and the attachment bolt 8 bottom boss is 2mm; Bear sleeve 5 and link with belleville spring 4 and attachment bolt 8, it is applied to the positive pressure of belleville spring 4 on the brake shoe 2 by attachment bolt 8 and liner plate 3.The positive pressure that bears pulling force that sleeve 5 bears and belleville spring 4 is active force and reaction force each other, no matter be that the braking state and the state that declutches all equate with the positive pressure of belleville spring 4, can also can test time lag simultaneously by this pulling force real time on-line monitoring belleville spring fatigue and fracture etc.Attachment bolt 8 and bear between the sleeve 5 and be provided with sensor, sensor is made of tension strain sheet 6 and pressure-strain sheet 7, under braking state, connecting bolt 8 pressure upward suffered with bearing sleeve 5 sections of matching equates with the brake positive pressure that is applied on the brake disc 1 by brake shoe 2, positive pressure is multiplied by friction factor and the braking radius obtains braking moment, and whether the total braking force square is greater than 3 times of maximum static moments in the time of can checking lift braking device and brake fully.In order to measure positive pressure, bearing the sleeve 5 inboard tension strain sheets 6 that paste, and connecting bolt 8 with bear sleeve 5 sections of matching on pressing stress-strain sheet 7, the signal of foil gauge 6,7 is realized the real time on-line monitoring of positive pressure by measuring elastic cable paper 17 and amplifier, data acquisition unit output.Measure elastic cable paper 17 and pass cylinder cap 16 again via the endoporus of connecting bolt 8 and draw, attachment bolt 8 screw threads one end passes piston 12, is fixed by coupling nut 13, lock washer 14 and retainer nut 15 it on.

Claims (4)

1. the disk type braker of monitoring braking positive pressure under braking state, comprise brake disc (1), brake shoe (2), liner plate (3), butterfly spring (4), attachment bolt (8), break seat (9), oil hydraulic cylinder (10), adjusting screw rod (11) and piston (12), it is characterized in that: described liner plate (3) top buckling body is a big groove, and the groove inner bottom part has a blind hole; Described attachment bolt (8) body of rod is native font, two boss are arranged, the bottom boss is welded in the blind hole of liner plate (3) bottom, concordant with liner plate (3) big groove bottom surface, what the middle part boss was provided with that the bottom holds butterfly spring (4) bears sleeve (5), bears bottom sleeve (5) bottom end face and the attachment bolt (8) and leaves clearance delta between the boss; Attachment bolt (8) and bear between the sleeve (5) and be provided with sensor; Screw thread one end of attachment bolt (8) passes piston (12), which is provided with the nut assembly that is fixed.
2. the disk type braker of monitoring braking positive pressure under braking state according to claim 1 is characterized in that: the described clearance delta that bears between sleeve (5) bottom end face and attachment bolt (8) the bottom boss is 2mm.
3. the disk type braker of monitoring braking positive pressure under braking state according to claim 1, it is characterized in that: described sensor is made of tension strain sheet (6) and pressure-strain sheet (7), tension strain sheet (6) is attached to and bears on sleeve (5) inwall, and pressure-strain sheet (7) is attached on the attachment bolt (8).
4. the disk type braker of monitoring braking positive pressure under braking state according to claim 1 is characterized in that: described nut assembly is made of coupling nut (13), lock washer (14) and retainer nut (15).
CNU2007200386267U 2007-07-17 2007-07-17 Disk brake monitoring braking positive pressure in braking condition Expired - Lifetime CN201059327Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNU2007200386267U CN201059327Y (en) 2007-07-17 2007-07-17 Disk brake monitoring braking positive pressure in braking condition

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNU2007200386267U CN201059327Y (en) 2007-07-17 2007-07-17 Disk brake monitoring braking positive pressure in braking condition

Publications (1)

Publication Number Publication Date
CN201059327Y true CN201059327Y (en) 2008-05-14

Family

ID=39407797

Family Applications (1)

Application Number Title Priority Date Filing Date
CNU2007200386267U Expired - Lifetime CN201059327Y (en) 2007-07-17 2007-07-17 Disk brake monitoring braking positive pressure in braking condition

Country Status (1)

Country Link
CN (1) CN201059327Y (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100467899C (en) * 2007-07-17 2009-03-11 平顶山煤业(集团)有限责任公司 Disc type brake for monitoring braking positive pressure under braking state
CN102639422A (en) * 2009-12-09 2012-08-15 奥的斯电梯公司 Detector for electromagnetic brake
CN106594130A (en) * 2017-01-20 2017-04-26 太原理工大学 Online detection method for positive braking pressure of disc brake
RU2756142C1 (en) * 2018-09-27 2021-09-28 Цзаочжуан Юниверсити Disc brake for real-time monitoring of cup spring force and control method

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100467899C (en) * 2007-07-17 2009-03-11 平顶山煤业(集团)有限责任公司 Disc type brake for monitoring braking positive pressure under braking state
CN102639422A (en) * 2009-12-09 2012-08-15 奥的斯电梯公司 Detector for electromagnetic brake
US9359178B2 (en) 2009-12-09 2016-06-07 Otis Elevator Company Detector for electromagnetic brake
CN102639422B (en) * 2009-12-09 2016-11-09 奥的斯电梯公司 Detection device for electromagnetic brake
CN106594130A (en) * 2017-01-20 2017-04-26 太原理工大学 Online detection method for positive braking pressure of disc brake
RU2756142C1 (en) * 2018-09-27 2021-09-28 Цзаочжуан Юниверсити Disc brake for real-time monitoring of cup spring force and control method

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
AV01 Patent right actively abandoned

Effective date of abandoning: 20070717

AV01 Patent right actively abandoned

Effective date of abandoning: 20070717

C25 Abandonment of patent right or utility model to avoid double patenting