CN102839438B - Fiber guide device - Google Patents
Fiber guide device Download PDFInfo
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- CN102839438B CN102839438B CN201210209163.1A CN201210209163A CN102839438B CN 102839438 B CN102839438 B CN 102839438B CN 201210209163 A CN201210209163 A CN 201210209163A CN 102839438 B CN102839438 B CN 102839438B
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/08—Melt spinning methods
- D01D5/096—Humidity control, or oiling, of filaments, threads or the like, leaving the spinnerettes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H57/00—Guides for filamentary materials; Supports therefor
- B65H57/24—Guides for filamentary materials; Supports therefor with wear-resistant surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/04—Kinds or types
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D11/00—Other features of manufacture
- D01D11/04—Fixed guides
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H13/00—Other common constructional features, details or accessories
- D01H13/04—Guides for slivers, rovings, or yarns; Smoothing dies
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Guides For Winding Or Rewinding, Or Guides For Filamentary Materials (AREA)
- Compositions Of Oxide Ceramics (AREA)
- Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
Abstract
The invention provides one and can suppress fiber to cause scar, get loose and the infringement such as fluffing, and the fiber guide device of the high high rigidity of mar proof. The wire connecting portion (11) that at least line contacts is made up of ceramic sintered bodies, the degree of bias (Rsk) of obtaining according to the surperficial roughness curve of wire connecting portion (11) is for more than-2.0 and below 3.0, therefore can make the region contacting with fiber (100) in wire connecting portion (11) fewer, therefore the impact that the wearing and tearing of wire connecting portion (11) cause is few, can suppress the infringement to fiber (100).
Description
Technical field
The present invention relates to fiber guide device.
Background technology
In the manufacturing process of fiber, for the fiber to high-speed mobile guides, and oiling is sprayedVarious types of fiber guide devices such as mouth, roll-type guide, rod-type guide and the guide that traverses are installedOn fibre machinery, use.
And the most cross section of fiber in recent years producing becomes special-shaped shape gradually. And, forEnhance productivity, divide and the feed speed of fiber becomes 3000～8000m/, become and be exceedingly fast. And,In order to there is the function and the function reducing that sees through that makes light of emitting far infrared ray, contain two and produceThe fiber of the hard particles of titanium oxide, magnesia and calcium oxide etc. Therefore, require can not make fiberBecome scar, get loose and the infringement such as fluffing, and the fiber guide device of the high high rigidity of mar proof.
As this fiber guide device, a kind of fiber guide device is for example disclosed in patent documentation 1,It is characterized in that, by the Al as principal component containing more than 90 % by weight2O3Pottery form,Al2O3Average crystallite particle diameter be 10～40 μ m, be present in surface each Al2O3Crystallization has central authoritiesPar and fillet around.
Patent documentation 1: Japanese kokai publication hei 8-67420 communique
But the fiber guide device that patent documentation 1 is recorded is owing to being present in each Al on surface2O3KnotCrystalline substance has central par and fillet around, therefore works as in order to guide the fiber that contains special-shaped shapeWith the fiber of hard particles and while using for a long time, have Al2O3Crystallization easily reduces because of wearing and tearing, fromAnd can be to fiber such problem that causes damage.
Summary of the invention
The present invention provides a kind of impact that can reduce wear and bring in view of this problem, and can press downThe fiber guide device of the infringement of system to fiber.
Fiber guide device of the present invention is characterised in that, the wire connecting portion that at least line contacts is by ceramic post sinteringBody forms, and the degree of bias (Rsk) of obtaining according to the surperficial roughness curve of wire connecting portion is for more than-2.0And below 3.0.
(invention effect)
According to fiber guide device of the present invention, because wire connecting portion that at least line contacts is by ceramic sintered bodiesForm, the degree of bias (Rsk) of obtaining according to the surperficial roughness curve of wire connecting portion for more than-2.0 andBelow 3.0, therefore can make the region contacting with line in wire connecting portion fewer, therefore wire connecting portionThe impact that wearing and tearing cause is few, can suppress the infringement to fiber.
Brief description of the drawings
Fig. 1 represents that embodiment one example of the fiber guide device of present embodiment is oiling nozzle, (a)Being stereogram, is (b) cutaway view of the A-A ' line of (a), is (c) to represent fibre with cross sectionDimension guides and makes the schematic diagram of the oiling nozzle of the state that oil adheres to.
Fig. 2 represents respectively other examples of embodiment of the fiber guide device of present embodiment, (a) is rollerThe stereogram of formula guide, (b) is the stereogram of rod-type guide, is (c) the vertical of guide of traversingBody figure.
Label declaration
10: oiling nozzle
11: wire connecting portion
12: oily supply hole
13: Ji Youchu
20: roll-type guide
30: rod-type guide
40: guide traverses
100: fiber
Detailed description of the invention
The example of the embodiment of the fiber guide device of present embodiment is described below.
Fig. 1 represents that embodiment one example of the fiber guide device of present embodiment is oiling nozzle, (a)Being stereogram, is (b) cutaway view of the A-A ' line of (a), is (c) to represent fibre with cross sectionDimension 100 guides and makes the schematic diagram of the oiling nozzle of the state that oil adheres to.
The oiling nozzle 10 of the example shown in Fig. 1 will be formed at oiling spray in order to guide fiber 100The guide surface of the groove shape of mouth 10 is as wire connecting portion 11, and has: the entrance side to this wire connecting portion 11 is openedThe oily supply hole 12 of mouth; The long-pending oil place 13 that wire connecting portion 11 possesses.
In the present embodiment, fiber guide device by ceramic sintered bodies (following, sometimes referred to as sinteringBody) form, compared with the situation that is metal or resin with the material of fiber guide device, be difficult for producing frictionHeat, therefore can reduce the infringement to fiber. As pottery, preferably use for example aluminium oxide, oxidationZirconium, titanium dioxide, carborundum, silicon nitride or their compound.
It should be noted that, the material of fiber guide device can use XRD (X-ray diffraction) method orXRF (x-ray fluorescence analysis) method is differentiated.
It should be noted that, refer to that at the entrance side of this said wire connecting portion 11 fiber 100 is to wiringThe side that portion 11 enters is the right side of figure in Fig. 1 (c). In the example shown in Fig. 1 (c),Fiber 100 enters to wire connecting portion 11 from the entrance side on right side, goes out towards the direction shown in hollow arrowCome.
And as shown in Fig. 1 (c), fiber 100 slides and towards hollow arrow in wire connecting portion 11The direction of head transmits at a high speed, simultaneously from oily supply hole 12 ejection oil, thereby makes oil be attached to fiber 100.
Now, the oil of ejection moves and accumulates in oil place 13 together with fiber 100, and the oil accumulating is attachedIn whole of fiber 100.
In this oiling nozzle 10, requirement not only can make oil be attached to fiber 100 well, andAnd can also not cause damage to fiber 100, use thereby there are not for a long time wearing and tearing.
In addition, Fig. 2 represents respectively other examples of embodiment of the fiber guide device of present embodiment, (a)Being the stereogram of roll-type guide, is (b) stereogram of rod-type guide, (c) is the guide that traversesStereogram.
Another example of the embodiment of the fiber guide device of the present embodiment shown in Fig. 2 (a) is roll-typeGuide 20 uses in most fibre machineries, and this roll-type guide 20 is rotated and will simultaneouslyThe guide surface of V groove shape guides fiber 100 as wire connecting portion 11. And, shown in Fig. 2 (b)Rod-type guide 30 uses in order to make fiber assemble or separate in the various places of fibre machinery, andThe outer peripheral face of rod-type guide 30 is guided to fiber 100 as wire connecting portion 11. And, Fig. 2 (c)The shown guide 40 that traverses uses as follows: fiber 100 is being wound on to packaging body cylindraceousWhen periphery, near the periphery of the packaging body being rotated centered by Cylindorical rod, parallel with Cylindorical rodMove back and forth, and simultaneously by the fiber 100 of wire connecting portion 11 that has passed through groove shape to packaging bodyGuiding, to be wound into uniform thickness.
And the wire connecting portion 11 of above-mentioned fiber guide device is all slided with fiber 100, thereforeEspecially at the fiber that is special-shaped shape by the cross section of fiber or the fiber that contains hard particles to draw at a high speedLead under such harsh condition, even if require wire connecting portion 11 generation wearing and tearing to cause fiber 100Infringement is also few. Therefore, the fiber guide device of present embodiment is importantly made according to wire connecting portionThe degree of bias (Rsk) that 11 surperficial roughness curve is obtained is for more than-2.0 and below 3.0.
By the wire connecting portion of fiber guide device 11 is formed as to this structure, wire connecting portion 11 by slightlyThe region of what roughness curve represented become crest and becoming in the region of trough, can make to become troughRegion broadens, and can reduce the region that fiber contacts with wire connecting portion. Thus, even if 11 of wire connecting portionRaw wearing and tearing, also can suppress the infringement to fiber 100.
It should be noted that, the preferred scope of the degree of bias (Rsk) is more than 0.5 and below 2.5Scope. If this scope, can further increase the district that becomes trough being represented by roughness curveTerritory, can further reduce the region that fiber 100 contacts with wire connecting portion, even if therefore wire connecting portion 11There are wearing and tearing and also can further suppress the infringement to fiber 100.
In addition, the fiber guide device of present embodiment according to surperficial coarse the writing music of wire connecting portion 11The kurtosis (Rku) that line is obtained is preferably more than 1.5 and below 4.5.
By the wire connecting portion of fiber guide device 11 is formed as to this structure, can make to be write music by coarseThe radius of curvature of the front end of the crest that line represents is smaller. Thus, at the surface of wire connecting portion 11, fibreDimension 100 is easily slided, and can reduce the burden to fiber 100 with the friction of wire connecting portion 11, thusCan suppress the infringement to fiber.
It should be noted that, the preferred scope of kurtosis (Rku) is more than 2.8 and below 4.5.If this scope, can further reduce the curvature half of the front end of the crest being represented by roughness curveFootpath, therefore can be formed as close to carrying out a state contacting with fiber 100. Thus, Neng GoujinOne step reduces the region that contacts with wire connecting portion of fiber 100, can further reduce with wire connecting portion 11The burden of friction to fiber 100, can further suppress the infringement to fiber thus.
It should be noted that, the surperficial degree of bias (Rsk) and the kurtosis (Rku) of wire connecting portion 11 are passableMeasure based on JISB0601-2001, can use commercially available contact or contactless tableSurface roughness meter is measured.
In addition, in the fiber guide device of present embodiment, on the surface of wire connecting portion 11, with equivalentCircular diameter is counted more than 10 μ m crystalline particle at 10030 μ m2Scope in preferably exist 15 withUpper and below 60.
If the surface of wire connecting portion 11 is formed as to this structure, the crystalline particle that crystallization particle diameter is large existsThe surface of wire connecting portion 11 more exists, and therefore thermal conductivity is good. Thus, fiber 100 is in wiringThe heat sending while slip in portion 11 is difficult for accumulating in wire connecting portion and can dispels the heat, and therefore can reduceThe infringement of frictional heat to fiber.
It should be noted that, the method for counting of crystalline particles more than 10 μ m carries out as follows: use and sweepRetouch electron microscope, multiplying power is made as to 1000 times, with the mode butted line portion 11 of reflection electronic picturePhotograph taking is carried out on surface, for the observation image of 85 μ m × 118 μ m, uses image analysis software,Obtain the crystallization particle diameter in diameter of equivalent circle of each crystalline particle, to crystalline particles more than 10 μ mCount, also carry out same operation at other positions, measure and amount to 5 positions, calculate averageBe worth, can obtain thus the number of crystalline particles more than 10 μ m.
In addition, the ceramic sintered bodies of the fiber guide device of present embodiment preferably contains with Al2O3ConvertCount the above and Al below 97.0 quality % of 92.0 quality %, convert and count 0.7 quality % with CaOCa above and below 4.0 quality %, with TiO2Conversion is counted 0.5 quality % above and 2.2 quality %Following Ti, with ZrO2Zr more than 1.0 quality % are counted in conversion and below 3.0 quality %.
Owing to containing with Al2O3Al more than 92.0 quality % are counted in conversion and below 97.0 quality %,Therefore, therefore there is the longevity as fiber guide device in the high and excellent in wear resistance of the hardness of ceramic sintered bodiesLife is elongated tendency easily. And, due to contain the above and 97.0 quality % of 92.0 quality % following thisThe Al of the more high-termal conductivity of sample2O3, the heat of sending when therefore fiber 100 slides in wire connecting portion 11Amount is difficult for being accumulated in wire connecting portion and can dispels the heat, and therefore can reduce the infringement of frictional heat to fiber.
In addition, convert with CaO owing to containing that to count 0.7 quality % above and below 4.0 quality %Ca, therefore CaO (calcium oxide) solid solution is in Al2O3(aluminium oxide), thus can in the stage of sinteringIncrease the surface tension of crystal surface, and generate calcium aluminate (CaAl2O4), consequently can be byCrystallization cavetto. It should be noted that, replace CaO (calcium oxide) and use barium monoxide (BaO) orStrontium oxide strontia (SrO) also can obtain same effect.
In addition, owing to containing with TiO2More than 0.5 quality % is counted in conversion and below 2.2 quality %Ti, therefore TiO2(titanium dioxide) plays a role as sintering aid, and a part of solid solution andBe scattered in the crystalline particle of aluminium oxide, can improve thus the intensity of sintered body, suppress because of wire connecting portion 11The collision of hard particles containing with fiber 100 and splitting of producing on grain boundary or crystalline particleLine, therefore can improve mar proof.
In addition, owing to containing with ZrO2More than 1.0 quality % are counted in conversion and below 3.0 quality %Zr, therefore ZrO2(zirconia) not can with aluminium oxide generation solid solution, and be present in aluminium oxide and oxidationThe grain boundary of aluminium, the part that the grain of the crystallization of aluminium oxide is grown up is subject to zirconic restriction, oxidationThe crystallization of aluminium is carried out three-dimensional grain and is grown up. Thereby outstanding formation of crystallization of aluminium oxide, can be in dimensionHold and under the state of high abrasion resistance, reduce and the contacting of fiber 100, therefore can suppress fiber 100Infringement. And, for make zirconic crystallization be present in aluminium oxide and aluminium oxide grain boundary andBring effect as described above, preferably make the zirconic crystallization less than the average crystallite particle diameter of aluminium oxideDisperse to exist, especially preferably make zirconic crystallization be present in the triple point of each crystallization of aluminium oxidePlace.
In addition, in each average crystallite particle diameter, preferably, the average crystallite particle diameter of aluminium oxide is3 μ m are above and below 15 μ m, zirconic average crystallite particle diameter is more than 0.4 μ m and is less than1.5μm。
In addition, replace zirconia and use hafnium oxide (HfO2) or cerium oxide (CeO2) also can obtainTo same effect.
It should be noted that, use SEM, multiplying power is made as to 750～5000 times, rightMirror finish is carried out on the surface of sintered body, in the scope of the temperature of low 50～100 DEG C than firing temperature, entersGo after heat etching, carried out photograph taking in the mode of reflection electronic picture, to the position arbitrarily of photoDraw 3 straight lines, the aluminium oxide that mensuration straight line crosses and zirconic crystallization number and crystallization separately thereofTotal length, by the total length of crystallization separately divided by crystallization number separately and can try to achieve aluminium oxide and oxygenChange the average crystallite particle diameter of zirconium.
It should be noted that, embodiment one example of the fiber guide device of formation expression present embodimentThe contained aluminium oxide of the sintered body of the wire connecting portion 11 of oiling nozzle 10, calcium oxide, titanium dioxide andZirconic amount can use ICP (InductivelyCoupledPlasma) emission spectroanalysisMethod is carried out quantitative analysis, the value obtaining is all carried out to oxide and convert to measure.
In addition, the ceramic sintered bodies of the fiber guide device of present embodiment preferably contains with SiO2Meter convertsBe the above and Si below 0.50 quality % of 0.10 quality %, convert and count 0.02 quality % with MgOMg above and below 0.14 quality %.
Owing to containing with SiO2(silica) converts and counts 0.10 quality % above and 0.50 quality %Following Si, therefore forms glassy phase and acceleration of sintering at aluminium oxide and zirconic grain boundary,Under low temperature and in the short time, just can burn till, there is abnormal grain and become in the crystallization that therefore easily suppresses aluminium oxideLong situation. And, due to contain with MgO (magnesia) convert count 0.02 quality % more thanAnd the Mg below 0.14 quality %, therefore magnesia has inhibition aluminium oxide as grain growth inhibitorThe abnormal grain of the crystalline particle effect of growing up, thereby can be formed as having uniform crystalline structureSintered body. Thus, make crystallization and the fiber 100 of aluminium oxide of wire connecting portion 11 steady with constant intervalFixed contact, therefore the wearing and tearing of wire connecting portion 11 are few, easily suppress the infringement to fiber 100.
It should be noted that, silica and magnesian amount can use ICP (InductivelyCoupledPlasma) emission spectroanalysis method is carried out quantitative analysis, and the value obtaining is all carried out to oxygenCompound converts to measure.
In addition, the square mean square root roughness of the wire connecting portion 11 of the fiber guide device of present embodiment(Rq) be preferably 0.5 μ m above and below 1.3 μ m.
Due to the square mean square root roughness (Rq) of wire connecting portion 11 be the above and 1.3 μ m of 0.5 μ m withUnder, thereby the crystalline particle of aluminium oxide projection outstanding and that form uprises and disperses, therefore by wiringThe fiber 100 of portion 11 easily carries out contacting with the projection of the crystalline particle of aluminium oxide, difficult to fibreDimension 100 causes damage. And wire connecting portion 11 is for further inhibition and the institute that contacts of fiber 100The wearing and tearing that cause are below 1.0 μ m and preferably make arithmetic average roughness (Ra).
In addition, the ceramic sintered bodies of the fiber guide device of present embodiment preferably contains chromium oxide(Cr2O3)。
If ceramic sintered bodies contains chromium oxide, fiber guide device can be coloured to pink colour, thus energyEnough easily identification fibers 100. More specifically, contain 0.01 by the amount with respect to aluminium oxideMore than quality % and below 2.0 quality %, and can make the brightness in CIE1976L*a*b* color spaceIndex L* is more than 30 and 79 following, chromaticity index a*, b* are respectively more than 8 and 40 below,More than-3 and below 5, thereby can make visuognosis good. Therefore, be subject at fiber 100When damage, due to the identification morning of camera monitor, and can carry out in suitable period fiber guide deviceReplacing. And the color of fiber guide device needs only identity the basis corresponding to camera monitorThe color of fiber 100 is selected, and uses oxidation iron rule can obtain tea if replace chromium oxideThe fiber guide device of look, if use manganese dioxide can obtain the fiber guide device of black. NeedBright, the amount of iron oxide and manganese dioxide is preferably 0.01 with respect to the amount of aluminium oxideMore than quality % and below 10.0 quality %.
It should be noted that, the amount of chromium oxide, iron oxide and manganese dioxide can use ICP(InductivelyCoupledPlasma) emission spectroanalysis method is carried out quantitative analysis, by the value obtainingAll carrying out oxide converts to measure.
In addition, the fiber guide device of present embodiment uses the oiling shown in Fig. 1 in above exampleNozzle 10 is illustrated, but is not limited to this, also can use the roll-type guiding shown in Fig. 2Device 20, rod-type guide 30 and the guide 40 that traverses, not shown ring type guide, eyelet and snailShape guide etc. is used as fiber guide device.
It should be noted that, in above-mentioned example, use fiber guide device to be formed by ceramic sintered bodiesExample be illustrated, but in the present embodiment, as long as at least wire connecting portion 11 is by ceramic post sinteringBody forms. Thereby, for example wire connecting portion 11 can be made up of ceramic sintered bodies, and by otherPosition formed by for example metal or resin.
Next,, taking oiling nozzle 10 as example, being made up of ceramic sintered bodies of present embodiment is describedThe manufacture method of fiber guide device.
For example,, by aluminium oxide, zirconia, titanium dioxide, carborundum, silicon nitride or theirs is compoundThing and sintering aid mix with the ratio of regulation, and this raw material and solvent and ball are put into ball mill, pulverizingMake slurry to the granularity specifying.
In addition, contain with Al in order to be formed as2O3Conversion is counted 92.0 quality % above and 97.0 quality %Following Al, with CaO convert count the above and Ca below 4.0 quality % of 0.7 quality %, withTiO2Conversion counts the above and Ti below 2.2 quality % of 0.5 quality %, with ZrO2Conversion counts 1.0The such sintered body of Zr more than quality % and below 3.0 quality %, and be 99.5 quality % by purityAbove and average grain diameter be the containing of aluminium oxide, calcium oxide, titanium dioxide and yittrium oxide of 0.3～1 μ mRatio is that the zirconia of 2mol% mixes with the ratio of regulation, and this raw material and solvent and ball are put into ball millingMachine, is crushed to the granularity of regulation and makes slurry. And, also can replace and add calcium oxide and dioxyChange the situation of titanium and add calcium titanate (CaTiO3), insufficient section adds calcium oxide and titanium dioxide.For example, and in the time adding silica, magnesium hydroxide and chromium oxide,, using purity is 99.5Above and the average grain diameter of quality % is that each powder of 0.1～1 μ m weighs and is mixed into ormal weight, and this is formerMaterial and solvent and ball are put into ball mill, are crushed to the granularity of regulation, make slurry.
Next, add adhesive to the slurry obtaining, then, use spray dryer, sprayMist is dried to make particle.
Next, this particle is dropped into punching machine, exert pressure and make the shaping of regulation shapeBody. This formed body is applied to machining etc., be formed as the shape of oiling nozzle. It should be noted that,Also can utilize injection molding method to be made into body.
And, at the formed body of the oiling nozzle form obtaining during for example taking aluminium oxide as principal component, onlyWill in atmospheric atmosphere, make maximum temperature is 1450～1750 DEG C, and while making the maintenance under this maximum temperatureBetween be to burn till for 1～8 hour. At this,, in the time having added calcium oxide, firing temperature is higher,Firing time is longer, and calcium oxide is just more to the solid solution capacity of aluminium oxide, the therefore number of kurtosis (Rku)Value reduces. And, by the interpolation of titanium dioxide, silica and magnesium hydroxide, and can be by burningMaximum temperature in one-tenth is set lowlyer, also can shorten the retention time, therefore easily suppresses aluminium oxideThe abnormal grain of crystallization particle diameter grow up. It should be noted that, maximum temperature, retention time etc. is burnt till barPart changes according to the kind of the shape of product, size or firing furnace, therefore as long as carry out as requiredAdjust.
Next, utilize the surface integral of the sintered body of tumbling mill to the oiling nozzle form obtaining to carry outFine finishining processing, can obtain the oiling nozzle 10 of present embodiment thus. And, as pre-treatment,Also can combine bead etc.
It should be noted that, the fine finishining that tumbling mill carries out is used known drum apparatus, by water, JieThe input ratio of matter and product is formed as 1: 0.8: 0.5 left and right, adds appropriate abrasive particle. Jie who usesMatter can be used the size of 6～10mm, and shape is as long as from spherical, triangular prism shape, diamond shape, circleIn column and oblique circular cylinder shape etc., select, preferably use spherical. By using spherical medium, andEasily product is carried out to a contact, easily control the degree of bias. And the abrasive particle of use uses GC grain,And if the abrasive particle that uses thick the first abrasive particle of grain size number and thin the second abrasive particle to mix, exampleAs, be 8: 2 by making the blending ratio of the first abrasive particle and the second abrasive particle, and can utilize the first abrasive particleEffects on surface carries out smoothing, and utilizes the second abrasive particle to adjust the degree of bias. Especially preferred, the first millGrain uses the abrasive particle of #150～#320, and the second abrasive particle uses the abrasive particle of #1200～#6000. And,Utilize tumbling mill to carry out barreling under rotating speed and processing time are respectively 50～130rpm10～50 hour,Can control thus kurtosis. If process in above-mentioned scope, can be by according to wire connecting portion 11Surface roughness the curve degree of bias separately and the kurtosis obtained be controlled to respectively more than-2.0 and 3.0Below and 1.5 above and 4.5 below.
It should be noted that, in fine finishining is processed, if extend the barreling processing time, have kurtosisThe tendency reducing. And, if reduce the size of medium or the grain size number of the second abrasive particle, there is the degree of biasThe tendency increasing. It should be noted that, can suitably adjust crystallization particle diameter according to firing temperature, ifThe temperature crystallization particle diameter that raises increases, and reduces if temperature reduces crystallization particle diameter.
The oiling nozzle 10 so obtaining can be asked the surperficial roughness curve according to wire connecting portion 11The degree of bias (Rsk) going out is formed as more than-2.0 and below 3.0, being write music by coarse of wire connecting portion 11What line represented becomes the region of crest and becomes in the region of trough, can expand the district that becomes troughTerritory, thus the region that fiber contacts with wire connecting portion can be reduced. Thus, be smooth with wire connecting portion 11The situation of face is compared, and can reduce the region contacting with fiber, even if the therefore surface of wire connecting portion 11Wear and tear, also can reduce the chance that fiber contacts with wire connecting portion 11, thereby can suppress fibreThe infringement of dimension.
It should be noted that, as an example of the manufacture method of oiling nozzle 10 example, present embodiment has been describedThe manufacture method of fiber guide device, but for example at the roll-type guide 20 shown in construction drawing 2 (a)Or in the situation of the such fiber guide device of the guide 40 that traverses shown in Fig. 2 (c), use and noteThe manufacture method that oil burner nozzle 10 is same, for example, at the bar-shaped rod-type shown in construction drawing 2 (b)In the situation of the such fiber guide device of guide 30, following making: to adjustment average grain diameterAnd mixed raw material adds adhesive and make blank, by extruding formation method, this blank is configured asBar-shaped and cut into appropriate length, afterwards, similarly burn till with oiling nozzle 10 and obtain sinteringBody, more suitably select necessary grinding or cylinder grinding etc. and process.
[embodiment 1]
Below, be that oiling nozzle 10 illustrates embodiments of the invention by an example of fiber guide device.
First, become 99.0 quality % taking purity as the aluminium oxide of 99.5 quality %, calcium oxide becomesThe ratio that 0.5 quality %, silica become 0.5 quality % weighs mixing, adds to this raw materialSolvent and ball, utilize ball mill to be ground into the particle diameter of regulation, makes slurry. Then, add to this slurryAfter having added adhesive, use spray dryer to spray to this slurry dry, make particle.
Use this particle, utilize after punching machine made formed body, carry out machining and obtainTo the formed body of oiling nozzle form.
And, to the formed body of the oiling nozzle form obtaining in atmospheric atmosphere taking maximum temperature asRetention time under 1670 DEG C and maximum temperature is to burn till for 1 hour, thereby obtains oiling nozzle shapeThe sintered body of shape.
Next, utilize the surface integral of the sintered body of tumbling mill to oiling nozzle form to carry out fine finishiningProcess. Cylinder processing conditions is described above, utilizes centrifugal tumbling mill, by the throwing of water, product and mediumEnter amount and be formed as 1: 0.8: 0.5, and then add appropriate GC abrasive particle. Medium uses shown in table 1Size be shaped as medium spherical and that material is aluminium oxide, abrasive particle is by two kinds of granularities shown in table 1Number GC abrasive particle with 8: 2 mix use, enter in the barreling time shown in table 1 with rotating speed 90rpmRow is processed. In the processing of tumbling mill, by putting down the grain size number of cylinder time, abrasive particle, mediumAll mechanical fraction, makes kurtosis (Rku) and the degree of bias (Rsk) be varied to the value shown in table 1, thus systemMake the oiling nozzle 10 of each test portion.
And average surface roughness (Ra), kurtosis (Rku) and the degree of bias (Rsk) on surface are pressedAccording to JISB0601-2001, cutoff is that the long 0.8mm of being of 0.8mm, mensuration, finding speed are0.8mm/sec. It should be noted that, the analyzer of use is the surface roughness of little slope institute systemMeter SE-3300, uses this analyzer to measure.
It should be noted that the average crystallite that the fiber 100 using in test contains 1.2 quality %Particle diameter is the titanium oxide of 1.2 μ m, as 75 Denier, 36 ultimate fibres, uses cutting of fiber 100Face is square polyester. Oiling is with respect to the quality of fiber 100 and be formed as the finish of 2～4 quality %Applied amount, is used water emulsification finish. And the feed speed of fiber 100 is that 5000m/ divides.
And each test portion is 1, as long as confirm fiber 100 and produced the situation of scar, justBe judged to be the replacing period of oiling nozzle 10, relatively need to carry out till the replacing of oiling nozzle 10Life-span (hour).
It should be noted that, the average surface roughness (Ra) of all samples is below 0.8 μ m.
The result obtaining is as shown in table 1.
[table 1]
From the result shown in table 1, the degree of bias of obtaining according to the surperficial roughness curve of wire connecting portion(Rsk) for the least life of test portion No.2～5 more than-2.0 and below 3.0 is also 400 hours,Compared with this extraneous test portion No.1,6, improve more than 15 hours. Especially test portion No.3,4 the degree of bias (Rsk) is more than 0.5 and below 2.5, and the life-span is more than 420 hours.
In addition, the kurtosis (Rku) of obtaining according to the surperficial roughness curve of wire connecting portion be 1.5 withThe least life of test portion No.8～10 above and below 4.5 is also 445 hours, with this extraneous examinationMaterial No.7,11 compares, and has improved more than 10 hours.
From above, by the degree of bias that makes to obtain according to the surperficial roughness curve of wire connecting portion(Rsk) be more than-2.0 and below 3.0, compared with the situation that is tabular surface with wire connecting portion 11, canReduce the region contacting with fiber 100 in wire connecting portion 11, even if therefore the surface of wire connecting portion 11 is sent outRaw wearing and tearing, also can reduce the chance that fiber 100 contacts with wire connecting portion 11, thereby can extend fibreThe life-span of dimension guide also reduces the infringement to fiber 100. Wherein known, test portion No.3,4 partiallyDegree (Rsk) is more than 0.5 and below 2.5, and therefore the life-span of fiber guide device is more than 420 hoursLonger, can reduce the infringement to fiber 100.
In addition we know, by the kurtosis (Rku) that makes to obtain according to the surperficial roughness curve of wire connecting portionBe more than 1.5 and below 4.5, can make the radius of curvature of front end of the projection in wire connecting portion smaller,Therefore can further reduce the burden of lip-deep friction to fiber, thus can further reduce rightThe infringement of fiber, can prevent scar, gets loose and fluff. Wherein known, test portion No.9,10 peakDegree (Rku) is more than 2.8 and below 4.5, and therefore the life-span of fiber guide device is more than 450 hoursLonger, can reduce the infringement to fiber 100.
[embodiment 2]
Next, be in the wire connecting portion 11 of oiling nozzle 10 in an example of fiber guide device, carry out withThe relevant test of impact that the number of crystalline particle caused the life-span of oiling nozzle 10.
Before being made into body, carry out with the method identical with embodiment 1.
And, about burning till, in each test portion, carry out 1 hour with the firing temperature shown in table 2Burn till.
Then,, for the sintered body obtaining, the particle diameter that is adjusted to medium is 6～10mm, the first abrasive particleGrain size number be that the grain size number of #150～#320, the second abrasive particle is that #1200～#6000, tumbling mill carry outProcessing time is 10～50 hours, surperficial roughness curve according to wire connecting portion within the scope of this is obtainedThe degree of bias (Rsk) for more than-2.0 and 3.0 below, kurtosis (Rku) be more than 1.5 and 4.5 withUnder, arithmetic average roughness (Ra) is below 0.8 μ m. It should be noted that, test portion No.13 withThe method identical with the test portion No.9 of embodiment 1 made.
And, on the surface of wire connecting portion 11, use SEM, multiplying power is made as to 1000Doubly, in the mode of reflection electronic picture, photograph taking is carried out in the surface of sintered body, for scope be85 μ m × 118 μ m (viewing area: 10030 μ m2) observation image, use image analysis software,Obtain the crystallization particle diameter in diameter of equivalent circle of each crystalline particle, to counting with diameter of equivalent circleCrystalline particles more than 10 μ m is counted. In addition enter amounting to 5 positions with same method,Row operation, calculates its mean value, tries to achieve thus with diameter of equivalent circle and counts crystal grains more than 10 μ mThe number of son.
In addition, under the experimental condition identical with embodiment 1, carry out with the number of crystalline particle noteThe relevant test of impact that the life-span of oil burner nozzle 10 causes.
The result obtaining is as shown in table 2.
[table 2]
From the result shown in table 2, on the surface of wire connecting portion, count 10 μ m with diameter of equivalent circleAbove crystalline particle is at 10030 μ m2Scope in there are 15 above and 60 following test portionsThe least life of No.13～16 is also 445 hours, compared with this extraneous test portion No.12,17,Improve more than 15 hours.
[embodiment 3]
Next, be in the wire connecting portion 11 of oiling nozzle 10 in an example of fiber guide device, carry out withAluminium oxide, calcium oxide, titanium dioxide and zirconic amount caused the life-span of oiling nozzle 10The relevant test of impact.
First, by purity be aluminium oxide, calcium oxide, titanium dioxide, the yittrium oxide of 99.9 quality %Ratio (amount) containing the proportional zirconia for 2mol% when being formed as sintered body becomes table 3The mode of shown ratio weighs mixing, adds solvent and ball to this raw material, utilizes ball mill powderBe broken to the particle diameter of regulation, make slurry. Then,, after this slurry has added adhesive, use sprayMist drying machine is sprayed dry to this slurry, make particle.
Next, this particle is dropped into punching machine, to become the oiling nozzle 10 shown in Fig. 1The mode of shape exert pressure and form, this formed body is applied to machining etc., thereby formsFor the shape of oiling nozzle 10.
Then, by the formed body obtaining in atmospheric atmosphere taking maximum temperature as 1550 DEG C, maximum temperatureUnder retention time be to burn till for 1 hour.
Then,, for the sintered body obtaining, the particle diameter that is adjusted into medium is 6～10mm, the first abrasive particleGrain size number be that the grain size number of #150～#320, the second abrasive particle is that #1200～#6000, tumbling mill carry outProcessing time is 10～50 hours, surperficial roughness curve according to wire connecting portion within the scope of this is obtainedThe degree of bias (Rsk) for more than-2.0 below 3.0, kurtosis (Rku) is more than 1.5 below 4.5,Arithmetic average roughness (Ra) is below 0.8 μ m, thereby obtains the oiling spray of test portion No.18～43Mouth 10.
In addition, as test portion No.44, by the purity of 99.0 quality % be 99.5%, granularity is 0.6 μ m,Specific area is 8m2The alumina powder of/g and concocting as the calcium oxide of remainder, to machineryForcing press drops into, and exerts pressure and is configured as the shape of the oiling nozzle 10 shown in Fig. 1, with 1650 DEG CAfter burning till, utilize cylinder to carry out mirror finish, then burn till again with 1700 DEG C and make.
Use ICP (InductivelyCoupledPlasma) emission spectroanalysis method to carry out sintered bodyQuantitative analysis, all carries out oxide conversion by the value obtaining, and measures this oiling nozzle 10 and containsAluminium oxide, calcium oxide, titanium dioxide and zirconic ratio separately.
And, under the condition identical with embodiment 1 and 2, carry out and aluminium oxide, calcium oxide, twoThe relevant test of impact that titanium oxide and zirconic amount caused the life-span of oiling nozzle.
The result obtaining is as shown in table 3.
[table 3]
From the result shown in table 3, ceramic sintered bodies contains with Al2O392.0 quality % are counted in conversionAl above and below 97.0 quality %, convert and count the above and 4.0 quality % of 0.7 quality % with CaOFollowing Ca, with TiO2Conversion counts the above and Ti below 2.2 quality % of 0.5 quality %, with ZrO2Conversion count such test portion No.19～22 of 1.0 quality % Zr above and below 3.0 quality %,25～28,31～34 and 37～40 least life is also 520 hours, with this extraneous test portion No.18,23,24,29,30,35,36,41～44 compare, improved more than 40 hours.
From above, the ceramic sintered bodies that at least forms wire connecting portion contains with Al2O3Conversion is countedAbove and the Al below 97.0 quality % of 92.0 quality %, convert and count 0.7 quality % with CaO more thanAnd Ca below 4.0 quality %, with TiO2Conversion count the above and 2.2 quality % of 0.5 quality % withUnder Ti, with ZrO2Zr more than 1.0 quality % are counted in conversion and below 3.0 quality %, thus canEnough under the state that maintains high abrasion resistance, reduce the infringement to fiber 100, suppress the deteriorated of line matter.
[embodiment 4]
Next the mode that, becomes the ratio shown in table 4 with the ratio in sintered body (amount) toClaim again aluminium oxide, calcium oxide, titanium dioxide, containing in the proportional zirconia for 2mol% of yittrium oxideAmount mixed silica, magnesia, operation is afterwards identical with embodiment 1, thereby makes test portionThe oiling nozzle 10 of No.45～56.
Then,, under the experimental condition identical with embodiment 1～3, carry out and silica, magnesiaThe relevant test of impact that the life-span of oiling nozzle 10 is caused.
In addition, oiling nozzle 10 contains aluminium oxide, calcium oxide, titanium dioxide, zirconia, twoSilica and magnesian ratio are used ICP emission spectroanalysis method to sintering similarly to Example 3Body is analyzed and is tried to achieve.
The result obtaining is as shown in table 4.
[table 4]
From the result shown in table 4, ceramic sintered bodies contains with SiO20.10 quality % is counted in conversionSi above and below 0.50 quality %, convert and count above and 0.14 matter of 0.02 quality % with MgOTest portion No.46～49 that the Mg of amount below % is such and 52～55 with test portion No.45,50,51 and56 compare, and mar proof improves, and can suppress the infringement to fiber 100.
From above, the ceramic sintered bodies that at least forms wire connecting portion contains with SiO2Conversion is countedThe Si of 0.10～0.50 quality % and convert and count the Mg of 0.02～0.14 quality % with MgO, thus canEnough under the state that maintains high abrasion resistance, reduce the infringement to fiber 100, suppress the deteriorated of line matter.
Claims (6)
1. a fiber guide device, is characterized in that,
The wire connecting portion that at least line contacts is made up of ceramic sintered bodies, and the degree of bias (Rsk) of obtaining according to the surperficial roughness curve of described wire connecting portion is more than-2.0 and below 3.0,
On the surface of described wire connecting portion, count more than 10 μ m crystalline particle at 10030 μ m with diameter of equivalent circle2Scope in exist 15 above and below 60.
2. fiber guide device according to claim 1, is characterized in that,
The degree of bias (Rsk) of obtaining according to the surperficial roughness curve of described wire connecting portion is more than 0.5 and below 2.5.
3. fiber guide device according to claim 1 and 2, is characterized in that,
The kurtosis (Rku) of obtaining according to the surperficial roughness curve of described wire connecting portion is more than 1.5 and below 4.5.
4. fiber guide device according to claim 3, is characterized in that,
The kurtosis (Rku) of obtaining according to the surperficial roughness curve of described wire connecting portion is more than 2.8 and below 4.5.
5. fiber guide device according to claim 1 and 2, is characterized in that,
Described ceramic sintered bodies contains with Al2O3Conversion counts the above and Al below 97.0 quality % of 92.0 quality %, convert with CaO count the above and Ca below 4.0 quality % of 0.7 quality %, with TiO2Conversion counts the above and Ti below 2.2 quality % of 0.5 quality %, with ZrO2Zr more than 1.0 quality % are counted in conversion and below 3.0 quality %.
6. fiber guide device according to claim 5, is characterized in that,
Described ceramic sintered bodies contains with SiO2Conversion is counted the above and Si below 0.50 quality % of 0.10 quality %, is converted and count the above and Mg below 0.14 quality % of 0.02 quality % with MgO.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
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| JP2011136587 | 2011-06-20 | ||
| JP2011-136587 | 2011-06-20 |
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| CN 201220297308 Expired - Lifetime CN202809036U (en) | 2011-06-20 | 2012-06-20 | Fiber guiding device |
| CN201210209163.1A Active CN102839438B (en) | 2011-06-20 | 2012-06-20 | Fiber guide device |
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| JP (1) | JP5269257B2 (en) |
| CN (2) | CN202809036U (en) |
| WO (1) | WO2012176777A1 (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| WO2012176777A1 (en) * | 2011-06-20 | 2012-12-27 | 京セラ株式会社 | Fiber guide |
| CN103305946B (en) * | 2013-07-04 | 2016-02-17 | 苏州祺尚纺织有限公司 | A kind of spinning electrostatic monitoring deflector roll |
| CN105813964B (en) * | 2013-12-17 | 2020-02-07 | 京瓷株式会社 | Fiber guide |
| CN103966678A (en) * | 2014-05-09 | 2014-08-06 | 上海铁美机械有限公司 | Oil feeding nozzle for chemical fiber spinning |
| WO2016136819A1 (en) * | 2015-02-25 | 2016-09-01 | 京セラ株式会社 | Fiber guide |
| CN105040200B (en) * | 2015-06-30 | 2017-09-29 | 南通醋酸纤维有限公司 | Oil silk collecting roller |
| JP6190086B2 (en) * | 2015-08-28 | 2017-08-30 | 京セラ株式会社 | Fiber guide |
| JP6526220B2 (en) * | 2015-09-28 | 2019-06-05 | 京セラ株式会社 | Fiber guide |
| CN105256391A (en) * | 2015-11-10 | 2016-01-20 | 太仓市世博纺织配件有限公司 | Preparing method of yarn guide |
| JP6708736B2 (en) * | 2016-06-28 | 2020-06-10 | 京セラ株式会社 | Fiber guide |
| CN109997085B (en) * | 2016-11-29 | 2021-12-24 | 京瓷株式会社 | Watch case |
| US11647740B2 (en) * | 2017-02-27 | 2023-05-16 | Kyocera Corporation | Fishing line guide member and fishing rod provided with same |
| CN110520558B (en) * | 2017-03-29 | 2022-02-25 | 京瓷株式会社 | Fiber guide |
| JP2019057141A (en) * | 2017-09-21 | 2019-04-11 | シャープ株式会社 | Pen input surface material, polarizing plate and display device |
| CN111164245B (en) * | 2017-09-28 | 2022-09-23 | 京瓷株式会社 | Oil injection nozzle |
| CN114921878A (en) * | 2022-06-10 | 2022-08-19 | 浙江金元亚麻有限公司 | Flax drawing frame director wear resistant device |
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| CN1347853A (en) * | 2001-11-23 | 2002-05-08 | 王国梁 | Transparent wire guide of allumina ceramic and its manufacture |
| CN1576414A (en) * | 2003-07-10 | 2005-02-09 | 里特机械公司 | Guiding element for fibers |
| CN202809036U (en) * | 2011-06-20 | 2013-03-20 | 京瓷株式会社 | Fiber guiding device |
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| JPS5875773U (en) * | 1981-11-18 | 1983-05-21 | 株式会社クラレ | Metering oiling nozzle |
| JPH07184518A (en) * | 1993-12-27 | 1995-07-25 | Nippon Cement Co Ltd | Thread-guide member and its production |
| JP3274974B2 (en) * | 1996-08-30 | 2002-04-15 | 京セラ株式会社 | Oiling nozzle |
| JP2000073225A (en) * | 1998-08-21 | 2000-03-07 | Toray Ind Inc | Tool for regulating yarn path and production of synthetic fiber |
| JP4453624B2 (en) * | 2005-07-21 | 2010-04-21 | 株式会社ジェイテクト | Cam follower |
| JP4551878B2 (en) * | 2006-03-16 | 2010-09-29 | 株式会社東芝 | diesel engine |
| JP2007255277A (en) * | 2006-03-23 | 2007-10-04 | Jtekt Corp | Cam follower |
| JP2010229570A (en) * | 2009-03-26 | 2010-10-14 | Kyocera Corp | Fiber guide |
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2012
- 2012-06-19 WO PCT/JP2012/065645 patent/WO2012176777A1/en active Application Filing
- 2012-06-19 JP JP2012545415A patent/JP5269257B2/en active Active
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1347853A (en) * | 2001-11-23 | 2002-05-08 | 王国梁 | Transparent wire guide of allumina ceramic and its manufacture |
| CN1576414A (en) * | 2003-07-10 | 2005-02-09 | 里特机械公司 | Guiding element for fibers |
| CN202809036U (en) * | 2011-06-20 | 2013-03-20 | 京瓷株式会社 | Fiber guiding device |
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| JP5269257B2 (en) | 2013-08-21 |
| CN202809036U (en) | 2013-03-20 |
| WO2012176777A1 (en) | 2012-12-27 |
| JPWO2012176777A1 (en) | 2015-02-23 |
| CN102839438A (en) | 2012-12-26 |
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