CN102837276A - Assembly process of plate-type magnetic system of permanent magnet strong magnetic separator and tooling clamp thereof - Google Patents
Assembly process of plate-type magnetic system of permanent magnet strong magnetic separator and tooling clamp thereof Download PDFInfo
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- CN102837276A CN102837276A CN2012103502369A CN201210350236A CN102837276A CN 102837276 A CN102837276 A CN 102837276A CN 2012103502369 A CN2012103502369 A CN 2012103502369A CN 201210350236 A CN201210350236 A CN 201210350236A CN 102837276 A CN102837276 A CN 102837276A
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Abstract
The invention relates to an assembly process of a plate-type magnetic system of a permanent magnet strong magnetic separator and a tooling clamp thereof; and the invention is characterized in that the tooling clamp comprises a clamp support (1), a plate-type magnetic system component (7), an upper channel steel welding component (5), lower channel steel (2), a front tooling screw (3), a rear tooling screw (8), a magnetic group guide roller station rack (10), a magnetic group guide roller component (18), filling glue (9) and other components. The magnetic group guide roller component (18) comprises a sleeve (27), a push rod (28) and a magnetic system end cover (30). The clamp is simple to manufacture and low in cost, and the assembly process is comprehensively researched. The technical process is safe and reliable, simple and feasible, so that not only can the assembly safety be ensured and the assembly efficiency be improved, but also the installation precision of the plate-type magnetic system can be improved; and the installation process is not only applicable to the assembly of the plate-type magnetic system of the permanent magnet strong magnetic separator, but also is applicable to the assembly of the plate-type high-field density magnetic systems of other magnetic equipment, and has greater applicability.
Description
Technical field:
The present invention relates to ore dressing equipment technology field, be specifically related to a kind of assembly technology and frock clamp thereof that is used for the board-like magnetic of strong permanent-magnet separator system.
Background technology:
Magnetic separation is in non-uniform magnetic field, utilizes the magnetic field force induced size of magnetic mineral particle, realizes a kind of beneficiation method that magnetic-particle separates with non-magnetic particle.It mainly is widely used in sorting of ferrous metal ore, coloured and rare metal, and field such as nonmetal deironing.
High intensity magnetic separator is mainly used in weak magnetic mineral sorting, nonmetal deironing and mine tailing recovery etc., and at home and abroad numerous areas has obtained extensive use.In electromagnetism high intensity magnetic separation equipment, electromagnet need consume a large amount of electric energy and produce high high-intensity magnetic field, and coil heating needs cooling again simultaneously, and the electromagnet complete machine is heavy and design is complicated again; And the wet type permanent magnet intensity magnetic separator that adopts rare-earth permanent magnet to design; Do not need the energy and cooling system; Have save energy consumption, simple in structure, convenient operating maintenance, body is light and steady performance; Especially stable performance, this has more vast potential for future development with regard to having determined than electromagnetic separator of the same type.
At present, permanent magnetic separator mostly adopts closed circuit magnetic architecture, utilizes the character of magnetic pole to carry out three higher magnetic fields of extruding formation.And magnetic is once designing, and the accuracy of assembling is to guarantee that the magnetic cording has higher good magnetic field and near the key of design theory value.For permanent magnetic system than low field intensity, generally assemble fairly simplely, just can accomplish assembling easily with hand and general tool.For the permanent magnetic system of higher field intensity, when distance between two poles when nearer, magnetic field intensity surpasses 2T, magnetic field force intensity is near 2MPa, assembles extremely difficultly, danger is very big, very easily the assembler is caused personal injury; Because it is not high field intensity magnetic is to accomplish once assembling, quick detachable simultaneously, cause guaranteeing that magnetic is the property of crucial importance of assembly precision.
Current; The Design Theory of high field intensity permanent magnetic separator magnetic system and the magnetic group technology of magnetizing have obtained develop rapidly; Yet the reliable again board-like magnetic of safety is assembling jig not to be occurred, and the document of this respect is also less, and common producer accomplishes assembling with dangerous bigger instrument.
We are through practical production experience, and the assembly technology and the frock clamp thereof of the board-like magnetic of the permanent magnetic separator safe and reliable, simple, that assembly precision is higher system invented in research, for the magnetic system of high field intensity good use value are installed.
Summary of the invention
The object of the invention is intended to risk and the problem to existence in the assembling of the board-like magnetic of strong permanent-magnet separator system, and a kind of assembly technology and frock clamp thereof that is used for the board-like magnetic of strong permanent-magnet separator system is provided.This technical matters is safe and reliable, and is simple, can not only guarantee to assemble security, can guarantee assembly quality again simultaneously, improves the assembling qualification rate.This mounting technology not only is applicable to the assembling of the board-like magnetic of strong permanent-magnet separator system, also is applicable to the assembling of the board-like magnetic of other strong magnetic force devices system, has bigger applicability.
The object of the invention can be realized through following technique measures:
The frock clamp that the present invention is used for the assembling of the board-like magnetic of strong permanent-magnet separator system comprises the anchor clamps frame; Workbench above the frame and locating piece; Last channel-section steel weld assembly, magnetic are preceding frock screw, the back frock screw on support both sides, and magnetic is the magnetic group guide station tooth bar of support assembly direction; Magnetic group guide tube component, and the filling glue after the assembling completion.
All parts described in the present invention (except that filling glue) are not magnetic stainless steel.
Last channel-section steel weld assembly described in the present invention is to be the accurate position of magnetic patch in the magnetic group according to magnetic, on the stainless steel channel-section steel, holes; And above the hole soldering stainless steel nut; Be convenient to screw in stainless steel screw, each magnetic patch in the fastening magnetic group improves installation accuracy and degree of safety.
Preceding frock screw described in the present invention and back frock screw are according to setting for the actual needs of trip bolt length in the assembling process.Need in the assembling process long apart from screw position, fastening, after assembling is accomplished, need the short distance screw locate for a long time, fastening, prevent to occur in the use magnetic patch distortion, loosening.
Magnetic group guide tube component described in the present invention is to avoid manual work directly the magnetic group to be put into magnetic with hand to be rack space, to cause the accidental bodily injury that the injecting type of employing is transported to assigned address with the magnetic group.
Magnetic described in the present invention is the magnetic group guide station tooth bar of support assembly direction; Be size and position according to magnetic patch; And the screens that is used to support magnetic group guide tube component of design is used for putting into magnetic group process, keeps the direction and the position of magnetic group guide not to receive magnetic force to influence generation than big shearing.
Filling glue described in the present invention is a kind of epoxy glue, and being used for frock screw, magnetic behind 8 groups of magnetic groups, the stainless steel is that the support bonding is one; Prevent in the use; Because mechanical oscillation cause screw loosening, the magnetic group is under the effect of strong repulsion; Distortion, dislocation occur, shorten the service life of permanent magnetism system.
Description of drawings
Fig. 1 is a kind of frock clamp front view that is used for the board-like magnetic of strong permanent-magnet separator system;
Fig. 2 is a kind of frock clamp vertical view that is used for the board-like magnetic of strong permanent-magnet separator system;
Fig. 3 is the vertical view of magnetic group guide tube component 18;
Fig. 4 is the front view of magnetic group guide tube component 18.
Mounting technology technology of the present invention comprises the steps:
A, at first magnetic system (13) is lain on fixture mount (1) workbench; Keep magnetic system (13) between locating piece (11,13,15); Adjusting through slotted hole on fixture mount (1) workbench; Use bolt (12,14,16) with locating piece (11,13,15) location respectively, system is fastened on fixture mount (1) workbench with magnetic;
B, successively with channel-section steel weld assembly (5) on three groups, channel-section steel (2) down, through channel-section steel connecting bolt (4) up and down,, be positioned in the board-like magnetic system (7) according to the size of selecting magnetic patch for use;
C, respectively in the screw on board-like magnetic system (7) two sides, the correspondence 12 preceding frock screws (3) of packing into;
D, magnetic group guide station tooth bar (10) is fixed on magnetic with tooth bar fastening bolt (17) is that the magnetic group is changeed and to be joined import department.Through regulating the tooth bar position, magnetic group guide tube component (18) is positioned at first groove position, assemble first group of magnetic group;
E, the first group of magnetic that magnetizes is assembled in the sleeve (27) in the magnetic group guide tube component (18); With magnetic group push rod (28) the magnetic group is slowly imported to magnetic group frock position 1 (19); In other magnetic group frock positions (20-26), pack into then batten with magnetic group comparable size, frock screw (3) is accurately positioned in magnetic group frock position 1 (19) with first group of magnetic group before regulating again;
F, regulate magnetic group fastening bolt 1 (6), be assembled into magnetic group in the vertical direction to first and carry out fasteningly, prevent the repulsion between the magnetic group, cause displacement of magnetic group or upset;
G, move magnetic group guide station tooth bar (10) to magnetic group frock position 2 (20), and with first group of magnetic group abutted surface on spread seccotine, pack into according to step f successively, and it is fastening to carry out vertical direction;
H, according to step f, the g 8 groups of magnetic groups of packing into successively, frock screw (3) is regulated in the horizontal direction, is located 8 groups of magnetic groups before the utilization earlier, again through magnetic group fastening bolt (6) to 8 groups of magnetic group in the vertical directions position, fastening;
I, the magnetic group of dismantling guide station tooth bar (10), assembling magnetic is end cap (30), is that end cap (30) is fastened in the board-like magnetic system (7) through trip bolt (29) with magnetic;
J, successively dismantle before frock screw (3), whenever tear open one change one after frock screw (8), and fastening;
K, being position, three spaces at magnetic, injecting and fill glue (9), is that the support bonding is one with 8 groups of magnetic groups and magnetic, prevents to occur in the application process becoming flexible;
L, etc. fill glue (9) bonding fully firmly after, play loose magnetic group fastening bolt (6), fastening channel-section steel connecting bolt (4) up and down, dismantle and go up channel-section steel weld assembly (5), following channel-section steel (2);
M, play pinidine position bolt (12,14,16), the magnetic of dismantling is locating piece (11,13,15).Take out board-like magnetic module (7).
The present invention has the following advantages:
(1) a kind of assembly technology that is used for the board-like magnetic of strong permanent-magnet separator system among the present invention sums up in actual production, and the assembling that is for extensive strong permanent-magnet separator magnetic provides a kind of referential practical technique;
Prove through production practices that (2) this cover frock clamp is simple, convenient and practical, both safe and reliable, improves assembly precision and efficient again;
(3) the anchor clamps manufacturing is simple, and cost is low, and assembly technology research has fully been formulated the assembly manipulation technological specification.
Through the actual production checking, using the board-like magnetic of strong permanent-magnet separator is mounting technology technology, and according to the assembly manipulation technological specification, magnetic system assembling qualification rate reaches 100%, and test magnetic field can reach 2.0T, near the design theory value.
Claims (6)
1. an assembly technology and frock clamp thereof that is used for the board-like magnetic of strong permanent-magnet separator system is characterized in that: this frock clamp comprise fixture mount (1), bolt (12) (14) (16) magnetic be position block (11) (13) (15), down channel-section steel (2), go up channel-section steel weld assembly (5), up and down channel-section steel connecting bolt (4), magnetic group fastening bolt (6), preceding frock screw (3), board-like magnetic module (7), back frock screw (8), fill glue (9), magnetic group guide station tooth bar (10), tooth bar trip bolt (17), magnetic group guide tube component (18).Magnetic group guide tube component (18) is that end cap (30) is formed by sleeve (27) and push rod (28), magnetic.
2. a kind of assembly technology and frock clamp thereof that is used for the board-like magnetic of strong permanent-magnet separator system according to claim 1, it is characterized in that: said modules is except that filling glue (9), and all the other rigid elements are not magnetic stainless steel material.
3. a kind of assembly technology and frock clamp thereof that is used for the board-like magnetic of strong permanent-magnet separator system according to claim 1; It is characterized in that: magnetic system is single face or magnetic field, two sides; Through the connecting bolt of channel-section steel up and down (4) between last channel-section steel weld assembly (5) and the following channel-section steel (2), system is fastened on fixture mount (1) table top with magnetic.
4. a kind of assembly technology and frock clamp thereof that is used for the board-like magnetic of strong permanent-magnet separator system according to claim 1; It is characterized in that: preceding frock screw (3) and back frock screw (8) are two installation step; Before adopting in the assembling process frock screw (3) position, fastening; After the assembling, adopt back frock screw (8) locate for a long time, fastening.
5. a kind of assembly technology and frock clamp thereof that is used for the board-like magnetic of strong permanent-magnet separator system according to claim 1; It is characterized in that: four teeth are arranged above the magnetic group guide station tooth bar (10), and magnetic group guide tube component (18) leads, locatees through the tooth bar screens.
6. a kind of assembly technology and frock clamp thereof that is used for the board-like magnetic of strong permanent-magnet separator system according to claim 1, it is characterized in that: this technology comprises the steps:
A, at first board-like magnetic module (7) is lain on fixture mount (1) workbench; Keep board-like magnetic module (7) between locating piece (11,13,15); Adjusting through slotted hole on fixture mount (1) workbench; With position block (11,13,15) location, is that bracket component (7) be fastened on fixture mount (1) workbench with magnetic with bolt (12,14,16);
B, successively with channel-section steel weld assembly (5) on three groups, channel-section steel (2) down, through channel-section steel connecting bolt (4) up and down,, be positioned at board-like magnetic module (7) top according to the size of selecting magnetic patch for use;
C, respectively in the screw of board-like magnetic module (7) both sides, correspondence is adorned 12 preceding frock screws (3);
D, magnetic group guide station tooth bar (10) is fixed on board-like magnetic with tooth bar fastening bolt (17) is that magnetic assembling prescription is to locating.Through regulating the tooth bar position, magnetic group guide tube component (18) is positioned at first groove position, assemble first group of magnetic group;
E, the first group of magnetic that magnetizes is assembled in the sleeve (27) in the magnetic group guide tube component (18); With magnetic group push rod (28) the magnetic group is slowly imported to magnetic group frock position 1 (19); In other magnetic group frock positions (20-26), pack into then batten with magnetic group comparable size, frock screw (3) is accurately positioned in magnetic group frock position 1 (19) with first group of magnetic group before regulating again;
F, regulate magnetic group fastening bolt 1 (6), be assembled into magnetic group in the vertical direction to first and carry out fasteningly, prevent the repulsion between the magnetic group, cause distortion of magnetic group or upset;
G, move magnetic group guide station tooth bar (10) to magnetic group frock position 2 (20), and with first group of magnetic group abutted surface on spread seccotine, pack into according to step f successively, and it is fastening to carry out vertical direction;
H, according to step f, the g 8 groups of magnetic groups of packing into successively, frock screw (3) is regulated in the horizontal direction, is located 8 groups of magnetic groups before the utilization earlier, again through magnetic group fastening bolt (6) to 8 groups of magnetic group in the vertical directions position, fastening;
I, the magnetic group of dismantling guide station tooth bar (10), assembling magnetic is end cap (30), is that to be fastened on board-like magnetic be on the bracket component (7) to end cap (30) through trip bolt (29) with magnetic;
J, successively dismantle before frock screw (3), whenever tear open one change one after frock screw (8), and fastening;
K, at position, inboard three spaces of board-like magnetic module, inject and fill glue (9), be that the support bonding is one with 8 groups of magnetic groups and magnetic, prevent to occur in the application process becoming flexible;
L, etc. fill glue (9) bonding fully firmly after, play loose magnetic group fastening bolt (6), fastening channel-section steel connecting bolt (4) up and down, dismantle and go up channel-section steel weld assembly (5), following channel-section steel (2);
M, play pinidine position bolt (12,14,16), the magnetic of dismantling is locating piece (11,13,15).Take out board-like magnetic module (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012103502369A CN102837276A (en) | 2012-09-20 | 2012-09-20 | Assembly process of plate-type magnetic system of permanent magnet strong magnetic separator and tooling clamp thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN2012103502369A CN102837276A (en) | 2012-09-20 | 2012-09-20 | Assembly process of plate-type magnetic system of permanent magnet strong magnetic separator and tooling clamp thereof |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103308871A (en) * | 2013-06-04 | 2013-09-18 | 广西华锡集团股份有限公司 | Device used for precise measurement of dual-panel permanent magnetic-strong magnetic system magnetic field and assembly process thereof |
| CN104097174A (en) * | 2014-06-25 | 2014-10-15 | 中国人民解放军国防科学技术大学 | Mounting tool and assembling method of array structural permanent magnet |
| CN104647454A (en) * | 2015-01-23 | 2015-05-27 | 歌尔声学股份有限公司 | Board splitting tooling |
| CN106704323A (en) * | 2016-12-20 | 2017-05-24 | 天津博雅全鑫磁电科技有限公司 | Device and method for high-precision adhesive forming of large-batch permanent magnet materials |
| CN108818347A (en) * | 2018-07-12 | 2018-11-16 | 李晓娜 | A kind of large-scale workpiece supporting mechanism |
| CN110170945A (en) * | 2019-05-20 | 2019-08-27 | 中国科学院合肥物质科学研究院 | A kind of water cooling magnet bridging coil assembling clamping apparatus and bridging coil packaging technology |
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| CN101913132A (en) * | 2010-08-16 | 2010-12-15 | 河南理工大学 | Rectangular magnetic steel homopolar extrusion and heteropolar interval assembly process and frock clamp |
| CN101961855A (en) * | 2010-08-16 | 2011-02-02 | 河南理工大学 | Clamp for assembling annular extruding permanent magnet magnetic system and assembly method thereof |
| CN201960480U (en) * | 2010-12-15 | 2011-09-07 | 苏州新区科兴威尔电子有限公司 | Magnet assembling jig |
| CN202174522U (en) * | 2011-07-05 | 2012-03-28 | 上海市安装工程有限公司 | Permanent magnetic tooling fixture |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103308871A (en) * | 2013-06-04 | 2013-09-18 | 广西华锡集团股份有限公司 | Device used for precise measurement of dual-panel permanent magnetic-strong magnetic system magnetic field and assembly process thereof |
| CN103308871B (en) * | 2013-06-04 | 2016-03-09 | 广西华锡集团股份有限公司 | A kind of device of accurately measuring for board-like permanent magnetic strong magnetic system magnetic field and assembly technology thereof |
| CN104097174A (en) * | 2014-06-25 | 2014-10-15 | 中国人民解放军国防科学技术大学 | Mounting tool and assembling method of array structural permanent magnet |
| CN104647454A (en) * | 2015-01-23 | 2015-05-27 | 歌尔声学股份有限公司 | Board splitting tooling |
| CN106704323A (en) * | 2016-12-20 | 2017-05-24 | 天津博雅全鑫磁电科技有限公司 | Device and method for high-precision adhesive forming of large-batch permanent magnet materials |
| CN106704323B (en) * | 2016-12-20 | 2019-06-07 | 天津博雅全鑫磁电科技有限公司 | A kind of device and method of high-volume permanent-magnet material high-precision bonding forming |
| CN108818347A (en) * | 2018-07-12 | 2018-11-16 | 李晓娜 | A kind of large-scale workpiece supporting mechanism |
| CN110170945A (en) * | 2019-05-20 | 2019-08-27 | 中国科学院合肥物质科学研究院 | A kind of water cooling magnet bridging coil assembling clamping apparatus and bridging coil packaging technology |
| CN110170945B (en) * | 2019-05-20 | 2024-04-16 | 中国科学院合肥物质科学研究院 | Parallel coil assembling fixture and parallel coil assembling process for water-cooled magnet |
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Application publication date: 20121226 |