CN102831958B - Silver paste for environmental-friendly lead-free silicon solar cell front electrode and preparation method of silver paste - Google Patents

Silver paste for environmental-friendly lead-free silicon solar cell front electrode and preparation method of silver paste Download PDF

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CN102831958B
CN102831958B CN201210304657.8A CN201210304657A CN102831958B CN 102831958 B CN102831958 B CN 102831958B CN 201210304657 A CN201210304657 A CN 201210304657A CN 102831958 B CN102831958 B CN 102831958B
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slurry
glass dust
silver paste
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silver
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CN102831958A (en
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郭万东
汪圣付
袁艺琴
孟祥法
刘晶晶
董培才
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Chinaland Solar Energy Co Ltd
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Abstract

The invention discloses a silver paste for an environmental-friendly lead-free silicon solar cell front electrode and a preparation method of the silver paste. The aluminum powder mixed silver paste is prepared from a slurry A and a slurry B through mixing and ball-grinding at an equal proportion. The silver paste prepared by adopting the preparation method does not contain lead, is little in damage to a human body and an environment, and completely accords with the requirement of environmental friendliness. According to the invention, silver powder with same particle diameter and other conductive particles are selected to be filled in gaps among the silver powder, thus the packing density of a membrane layer is increased, the contact area among the particles is increased, and the contraction force of the membrane layer is lowered, thus the conduction capacity of the silver paste is increased. According to the invention, copper powder and aluminum powder are added in the silver paste, thus the production cost of the silver paste is favorably lowered, and the conduction property of the silver paste is improved, therefore, the purpose of reducing manufacture cost of a solar cell is achieved, and a better economic benefit is obtained.

Description

Leadless environment-friendly type crystal silicon solar energy battery front side silver paste and preparation method thereof
Technical field
The present invention relates to a kind of leadless environment-friendly type crystal silicon solar energy battery front side silver paste and preparation method thereof, belong to solar cell conductive paste preparing technical field.
Background technology
The conductive silver paste of solar cell is prepared from by different proportionings by raw material such as silver powder, glass glue, organic solvents, and wherein silver powder is as conducting medium; Glass glue melts in the time of high temperature sintering, between silver powder and silicon base, forms ohmic contact; Organic solvent mainly plays a part to disperse and parcel, and silver powder particles is wrapped up uniformly, makes the silver powder in conductive silver paste be not easy to produce precipitation and oxidation.
The glass binder that solar cell conductive silver slurry adopts is at present a kind of Bi-Si-Pb glass mixed-powder, although it is low that this glass dust has softening temperature, the advantages such as electric performance stablity, this system is higher containing lead proportion, pollution to environment is larger, does not meet environmental requirement.In the situation that solar cell is popularized day by day, the use of leaded solar cell conductive silver slurry is restricted, will eliminate gradually soon, must develop the leadless environment-friendly type conductive silver paste of high conduction performance, to meet large solar battery production demand.The content of the silver powder in technology silver slurry is higher than more than 70% at present, and production cost is higher, and reducing silver slurry cost is that silver slurry is an important step that reduces solar battery sheet cost, also can allow solar cell have more the market advantage; In existing silver slurry, using the particle diameter of silver powder is in addition consistent substantially, if silver powder particle diameter is excessive like this, silk screen printing there will be crackle, and can increase contact resistance, if silver powder particle diameter is too small, silver powder there will be agglomeration traits, affects the uniformity that silver powder distributes, and is therefore necessary the particle diameter of silver powder to carry out Effective Regulation.
Summary of the invention
The object of the invention is to for the deficiencies in the prior art, a kind of leadless environment-friendly type crystal silicon solar energy battery front side silver paste and preparation method thereof is provided, meeting under the prerequisite of solar cell electrical property, make solar cell meet the leadless environment-friendly type environmental requirement of international market to solar cell, reduce silver slurry production cost simultaneously, make solar cell have more the market advantage.
For achieving the above object, the technical solution used in the present invention is as follows:
Leadless environment-friendly type crystal silicon solar energy battery front side silver paste is formed by A, B two parts slurry equal proportion mixing and ball milling, and the weight portion of its two parts constitutive material is:
A slurry:
1-5 μ m silver powder 45-50,30-60nm aluminium powder 15-20, glass dust A10-15, organic carrier A15-20, described glass dust A is made up of the raw material of following weight portion: Bi 2o 320-30, SiO 210-20, B 2o 35-10, Al 2o 35-8, CaO2-5, Co 2o 32-5, Ag 2o1-3, described organic carrier A is made up of the raw material of following weight portion: dibutyl phthalate 30-40, methylisobutylketone 15-20, butyl carbitol acetate 10-20, carboxymethyl cellulose 5-10, acetylacetone,2,4-pentanedione silver 2-5, polyethyl acrylate 0.5-1, aminopropyl triethoxysilane 2-5, polyamide wax 2-5;
B slurry:
1-5 μ m silver powder 5-10,30-60nm copper powder 5-10, glass dust B3-6, organic carrier B5-10, described glass dust B is made up of the raw material of following weight portion: SiO 210-20, B 2o 35-10, TiO 25-8, V 2o 52-5, BaO2-5, Al 2o 31-5, Ag 2o1-3, described organic carrier B is made up of the raw material of following weight portion: terpinol 10-20, dibutyl phthalate 5-10, methylisobutylketone 5-10, polyacrylate 2-5, polyvinylpyrrolidone 1-3, hexenyl bis-stearamides 0.5-1, tricresyl phosphate 1-3.
The preparation method of leadless environment-friendly type crystal silicon solar energy battery front side silver paste comprises the following steps:
(1) preparation of glass dust A
Take each raw material by formulation ratio, after mixing, be put in 1000-1300 DEG C of high temperature Ma Fulu and carry out sintering, insulation 30-50min, then after quenching with deionized water, grind, cross 200-300 mesh sieve, cooling, then at 600-700 DEG C of insulation 5-6 hour, then, quench with deionized water again, grind, cross the sieve of different meshes, collect and obtain 1-5 μ m glass dust respectively, 10-15 μ m glass dust and 20-25 μ m glass dust, use respectively again 20-30% salt acid soak 1-2 hour, then clean to neutrality dry for standby with deionized water;
(2) preparation of glass dust B
Take each raw material by formulation ratio, after mixing, be put in 1000-1200 DEG C of high temperature Ma Fulu and carry out sintering, insulation 30-40min, then after quenching with deionized water, grind, cross 200-300 mesh sieve, cooling, at 600-700 DEG C of insulation 5-6 hour, then, then quench with deionized water again, grind, cross the sieve of different meshes, collect and obtain 1-5 μ m glass dust and 5-10 μ m glass dust respectively, then use respectively 20-30% salt acid soak 1-2 hour, then clean to neutrality dry for standby with deionized water;
(3) preparation of organic carrier A
By formulation ratio, dibutyl phthalate, methylisobutylketone, butyl carbitol acetate are mixed, at 80-110 DEG C, add successively carboxymethyl cellulose, acetylacetone,2,4-pentanedione silver, polyethyl acrylate, aminopropyl triethoxysilane, polyamide wax to dissolve, stir;
(4) preparation of organic carrier B
By formulation ratio, terpinol, dibutyl phthalate, methylisobutylketone are mixed, at 80-110 DEG C, add successively polyacrylate, polyvinylpyrrolidone, hexenyl bis-stearamides, tricresyl phosphate to dissolve, stir;
(5) preparation of A slurry
The glass dust A of the prepared different-grain diameter of step (1) is added in the prepared organic carrier A of step (3), stir mixedly, more every minor tick 30-40 minute adds 1-5 μ m silver powder, 30-60nm aluminium powder successively, and mixed 2-3 hour, obtains A slurry;
(6) preparation of B slurry
The glass dust B of the prepared different-grain diameter of step (2) is added in the prepared organic carrier B of step (4), stir mixedly, more every minor tick 30-40 minute adds 1-5 μ m silver powder, 30-60nm copper powder successively, and mixed 2-3 hour, obtains B slurry;
(7) mixing and ball milling of A slurry and B slurry
A slurry and B slurry equal proportion are mixed, and ball milling, is ground to slurry fineness and is less than 10 μ m, adjusts viscosity, and viscosity is 120-200Pas, obtains solar cell front side silver paste of the present invention.
Beneficial effect of the present invention is as follows:
1, not leaded in the silver slurry that the present invention prepares, little to human body and environmental hazard, meet environmental requirement completely;
2, the present invention has selected with silver powder and other conducting particles of particle diameter and has filled the gap between silver powder in silver slurry, has improved the bulk density of rete, increases interparticle contact area, has reduced the convergent force of rete, thereby has improved the conductive capability of silver-colored slurry;
3, the present invention prepares silver slurry and silicon chip coefficient of expansion matching are good, shrink littlely, and rate of finished products is high, and resistance is little, can not form pore, can not form crackle;
4, the present invention has added copper powder and aluminium powder and can contribute to reduce silver slurry production cost in electrocondution slurry, improves the electric conductivity of silver slurry simultaneously, thereby has reached the object that reduces solar cell manufacturing cost, has obtained good economic benefit.
Embodiment
Below in conjunction with embodiment, the present invention is described in further details.
Embodiment 1
(1) preparation of glass dust A
Get the raw material of following weight portion: Bi 2o 320 parts, SiO 215 parts, B 2o 310 parts, Al 2o 36 parts, CaO4 part, Co 2o 33 parts, Ag 2o2 part, is put in after mixing in 1100 DEG C of high temperature Ma Fulu and carries out sintering, insulation 40min, then after quenching with deionized water, grind, cross 250 mesh sieves, cooling, 700 DEG C of insulations 5 hours, then, then quench with deionized water again, grind, cross the sieve of different meshes, collect and obtain 3 μ m glass dust respectively, 10 μ m glass dust and 20 μ m glass dust, use respectively again 25% salt acid soak 2 hours, then clean to neutrality dry for standby with deionized water;
(2) preparation of glass dust B
Get the raw material of following weight portion: SiO 215 parts, B 2o 38 parts, TiO 26 parts, V 2o 54 parts, BaO4 part, Al 2o 33 parts, Ag 2o2 part, is put in after mixing in 1050 DEG C of high temperature Ma Fulu and carries out sintering, insulation 40min, then after quenching with deionized water, grind, cross 250 mesh sieves, cooling, 700 DEG C of insulations 5 hours, then, then quench with deionized water again, grind, cross the sieve of different meshes, collect and obtain 2 μ m glass dust and 8 μ m glass dust respectively, then use respectively 28% salt acid soak 2 hours, then clean to neutrality dry for standby with deionized water;
(3) preparation of organic carrier A
Get the raw material of following weight portion: 30 parts of dibutyl phthalates, 20 parts of methylisobutylketones, 15 parts of butyl carbitol acetates, 8 parts of carboxymethyl celluloses, 4 parts of acetylacetone,2,4-pentanedione silver, 0.8 part of polyethyl acrylate, 3 parts of aminopropyl triethoxysilanes, 4 parts of polyamide waxes
By formulation ratio, dibutyl phthalate, methylisobutylketone, butyl carbitol acetate are mixed, at 105 DEG C, add successively carboxymethyl cellulose, acetylacetone,2,4-pentanedione silver, polyethyl acrylate, aminopropyl triethoxysilane, polyamide wax to dissolve, stir;
(4) preparation of organic carrier B
Get the raw material of following weight portion: 15 parts of terpinols, 8 parts of dibutyl phthalates, 8 parts of methylisobutylketones, 4 parts of polyacrylate, 2 parts of polyvinylpyrrolidones, 0.6 part of hexenyl bis-stearamides, 2 parts of tricresyl phosphates,
By formulation ratio, terpinol, dibutyl phthalate, methylisobutylketone are mixed, at 90 DEG C, add successively polyacrylate, polyvinylpyrrolidone, hexenyl bis-stearamides, tricresyl phosphate to dissolve, stir;
(5) preparation of A slurry
Get the raw material of following weight portion: 3 45 parts, μ m silver powder, 20 parts of 44nm aluminium powders, glass dust A12 part, organic carrier A18 part,
Glass dust A is added in organic carrier A, stir mixedly, more every minor tick adds 3 μ m silver powder, 44nm aluminium powder for 40 minutes successively, mixed 3 hours, obtains A slurry;
(6) preparation of B slurry
Get the raw material of following weight portion: 28 parts, μ m silver powder, 8 parts of 56nm copper powders, glass dust B4 part, organic carrier B8 part,
Glass dust B is added in organic carrier B, stir mixedly, more every minor tick adds 2 μ m silver powder, 56nm copper powder for 40 minutes successively, mixed 3 hours, obtains B slurry;
(7) mixing and ball milling of A slurry and B slurry
A slurry and B slurry equal proportion are mixed, and ball milling, is ground to slurry fineness and is less than 10 μ m, adjusts viscosity, and viscosity is 150Pas, obtains solar cell front side silver paste of the present invention.
Adopt screen process press that silver slurry is printed on 125mm × 125mmSi substrate, then dry at 180 DEG C, carry out quick fired electrodes lead-in wire at 900 DEG C again, the contact conductor of making after high temperature sintering surface silvery white, smooth zero defect, peel strength 8N/cm, soldering is functional, sheet resistance < 10Siements/sq, and the solar cell photoelectric transformation efficiency of preparation is 18.4%,, tensile test result is adhesive force >10N/mm2.
Embodiment 2
(1) preparation of glass dust A
Get the raw material of following weight portion: Bi 2o 330 parts, SiO 215 parts, B 2o 38 parts, Al 2o 38 parts, CaO4 part, Co 2o 34 parts, Ag 2o 3part, after mixing, be put in 1200 DEG C of high temperature Ma Fulu and carry out sintering, insulation 50min, then after quenching with deionized water, grind, cross 250 mesh sieves, cooling, 700 DEG C of insulations 6 hours, then, then quench with deionized water again, grind, cross the sieve of different meshes, collect and obtain 4 μ m glass dust respectively, 12 μ m glass dust and 24 μ m glass dust, use respectively again 25% salt acid soak 2 hours, then clean to neutrality dry for standby with deionized water;
(2) preparation of glass dust B
Get the raw material of following weight portion: SiO 220 parts, B 2o 310 parts, TiO 25 parts, V 2o 55 parts, BaO5 part, Al 2o 33 parts, Ag 2o2 part, is put in after mixing in 1200 DEG C of high temperature Ma Fulu and carries out sintering, insulation 40min, then after quenching with deionized water, grind, cross 250 mesh sieves, cooling, 700 DEG C of insulations 6 hours, then, then quench with deionized water again, grind, cross the sieve of different meshes, collect and obtain 3 μ m glass dust and 9 μ m glass dust respectively, then use respectively 22% salt acid soak 2 hours, then clean to neutrality dry for standby with deionized water;
(3) preparation of organic carrier A
Get the raw material of following weight portion: 40 parts of dibutyl phthalates, 15 parts of methylisobutylketones, 15 parts of butyl carbitol acetates, 8 parts of carboxymethyl celluloses, 5 parts of acetylacetone,2,4-pentanedione silver, 1 part of polyethyl acrylate, 3 parts of aminopropyl triethoxysilanes, 3 parts of polyamide waxes
By formulation ratio, dibutyl phthalate, methylisobutylketone, butyl carbitol acetate are mixed, at 108 DEG C, add successively carboxymethyl cellulose, acetylacetone,2,4-pentanedione silver, polyethyl acrylate, aminopropyl triethoxysilane, polyamide wax to dissolve, stir;
(4) preparation of organic carrier B
Get the raw material of following weight portion: 20 parts of terpinols, 10 parts of dibutyl phthalates, 5 parts of methylisobutylketones, 4 parts of polyacrylate, 2 parts of polyvinylpyrrolidones, 0.8 part of hexenyl bis-stearamides, 2 parts of tricresyl phosphates,
By formulation ratio, terpinol, dibutyl phthalate, methylisobutylketone are mixed, at 102 DEG C, add successively polyacrylate, polyvinylpyrrolidone, hexenyl bis-stearamides, tricresyl phosphate to dissolve, stir;
(5) preparation of A slurry
Get the raw material of following weight portion: 2 50 parts, μ m silver powder, 20 parts of 45nm aluminium powders, glass dust A15 part, organic carrier A20 part,
Glass dust A is added in organic carrier A, stir mixedly, more every minor tick adds 2 μ m silver powder, 45nm aluminium powder for 40 minutes successively, mixed 3 hours, obtains A slurry;
(6) preparation of B slurry
Get the raw material of following weight portion: 5 10 parts, μ m silver powder, 5 parts of 54nm copper powders, glass dust B5 part, organic carrier B8 part,
Glass dust B is added in organic carrier B, stir mixedly, more every minor tick adds 5 μ m silver powder, 54nm copper powder for 40 minutes successively, mixed 3 hours, obtains B slurry;
(7) mixing and ball milling of A slurry and B slurry
A slurry and B slurry equal proportion are mixed, and ball milling, is ground to slurry fineness and is less than 10 μ m, adjusts viscosity, and viscosity is 200Pas, obtains solar cell front side silver paste of the present invention.
Adopt screen process press that silver slurry is printed on 125mm × 125mmSi substrate, then dry at 180 DEG C, carry out quick fired electrodes lead-in wire at 900 DEG C again, the contact conductor of making after high temperature sintering surface silvery white, smooth zero defect, peel strength 10N/cm, soldering is functional, sheet resistance < 10Siements/sq, and the solar cell photoelectric transformation efficiency of preparation is 19.6%,, tensile test result is adhesive force >10N/mm2.

Claims (2)

1. a leadless environment-friendly crystal silicon solar energy battery front side silver paste, is characterized in that, it is formed by A, B two parts slurry equal proportion mixing and ball milling, and the weight portion of its two parts constitutive material is:
A slurry:
1-5 μ m silver powder 45-50,30-60nm aluminium powder 15-20, glass dust A 10-15, organic carrier A 15-20, described glass dust A is made up of the raw material of following weight portion: Bi 2o 320-30, SiO 210-20, B 2o 35-10, Al 2o 35-8, CaO 2-5, Co 2o 32-5, Ag 2o 1-3, described organic carrier A is made up of the raw material of following weight portion: dibutyl phthalate 30-40, methylisobutylketone 15-20, butyl carbitol acetate 10-20, carboxymethyl cellulose 5-10, acetylacetone,2,4-pentanedione silver 2-5, polyethyl acrylate 0.5-1, aminopropyl triethoxysilane 2-5, polyamide wax 2-5;
B slurry:
1-5 μ m silver powder 5-10,30-60nm copper powder 5-10, glass dust B 3-6, organic carrier B 5-10, described glass dust B is made up of the raw material of following weight portion: SiO 210-20, B 2o 35-10, TiO 25-8, V 2o 52-5, BaO 2-5, Al 2o 31-5, Ag 2o 1-3, described organic carrier B is made up of the raw material of following weight portion: terpinol 10-20, dibutyl phthalate 5-10, methylisobutylketone 5-10, polyacrylate 2-5, polyvinylpyrrolidone 1-3, hexenyl bis-stearamides 0.5-1, tricresyl phosphate 1-3.
2. a preparation method for leadless environment-friendly crystal silicon solar energy battery front side silver paste as claimed in claim 1, is characterized in that comprising the following steps:
(1) preparation of glass dust A
Take each raw material by formulation ratio, after mixing, be put in 1000-1300 DEG C of high temperature Ma Fulu and carry out sintering, insulation 30-50 min, then after quenching with deionized water, grind, cross 200-300 mesh sieve, cooling, then at 600-700 DEG C of insulation 5-6 hour, then, quench with deionized water again, grind, cross the sieve of different meshes, collect and obtain 1-5 μ m glass dust respectively, 10-15 μ m glass dust and 20-25 μ m glass dust, use respectively again 20-30% salt acid soak 1-2 hour, then clean to neutrality dry for standby with deionized water;
(2) preparation of glass dust B
Take each raw material by formulation ratio, after mixing, be put in 1000-1200 DEG C of high temperature Ma Fulu and carry out sintering, insulation 30-40 min, then after quenching with deionized water, grind, cross 200-300 mesh sieve, cooling, at 600-700 DEG C of insulation 5-6 hour, then, then quench with deionized water again, grind, cross the sieve of different meshes, collect and obtain 1-5 μ m glass dust and 5-10 μ m glass dust respectively, then use respectively 20-30% salt acid soak 1-2 hour, then clean to neutrality dry for standby with deionized water;
(3) preparation of organic carrier A
By formulation ratio, dibutyl phthalate, methylisobutylketone, butyl carbitol acetate are mixed, at 80-110 DEG C, add successively carboxymethyl cellulose, acetylacetone,2,4-pentanedione silver, polyethyl acrylate, aminopropyl triethoxysilane, polyamide wax to dissolve, stir;
(4) preparation of organic carrier B
By formulation ratio, terpinol, dibutyl phthalate, methylisobutylketone are mixed, at 80-110 DEG C, add successively polyacrylate, polyvinylpyrrolidone, hexenyl bis-stearamides, tricresyl phosphate to dissolve, stir;
(5) preparation of A slurry
The glass dust A of the prepared different-grain diameter of step (1) is added in the prepared organic carrier A of step (3), stir mixedly, more every minor tick 30-40 minute adds 1-5 μ m silver powder, 30-60nm aluminium powder successively, and mixed 2-3 hour, obtains A slurry;
(6) preparation of B slurry
The glass dust B of the prepared different-grain diameter of step (2) is added in the prepared organic carrier B of step (4), stir mixedly, more every minor tick 30-40 minute adds 1-5 μ m silver powder, 30-60nm copper powder successively, and mixed 2-3 hour, obtains B slurry;
(7) mixing and ball milling of A slurry and B slurry
A slurry and B slurry equal proportion are mixed, and ball milling, is ground to slurry fineness and is less than 10 μ m, adjusts viscosity, and viscosity is 120-200Pas, obtains solar cell front side silver paste.
CN201210304657.8A 2012-08-24 2012-08-24 Silver paste for environmental-friendly lead-free silicon solar cell front electrode and preparation method of silver paste Active CN102831958B (en)

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CN105825913B (en) * 2016-05-16 2017-11-24 南通天盛新能源股份有限公司 A kind of ageing-resistant crystal silicon solar energy battery back silver paste and preparation method thereof

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CN102139368A (en) * 2011-03-18 2011-08-03 中科院广州化学有限公司 High-dispersion silver powder and solar battery electrode conductive silver paste

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